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gases or substances may explode or burn. Materials cleaned with chlorinated solvents, or varnished surfaces pose danger of toxic fumes.
Keep unauthorised persons at a safe distance from the work area. Persons within the work area are subject to the same dangers as the welder
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and must take the same precautions.
DO NOT weld on pressurised containers.
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Remove ties, watches, rings and other jewellery and contain long hair.
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DO NOT use the welder for any purpose other than that for which it is designed.
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DO NOT use the welder in damp or wet locations.
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DO NOT stand welder on a metal workbench, car bodywork or similar object.
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DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
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DO NOT weld without a welding safety head shield, gauntlets, clothing.
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# DANGER! DO NOT weld near inflammable materials - solids, liquids, or gases.
DO NOT operate welder while under the influence of drugs, alcohol or other medication, or if you are tired.
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DO NOT operate the welder if it or the cables are damaged.
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DO NOT allow untrained persons to operate the welder.
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DO NOT pull welder by the cable, or electrode holder. DO NOT bend or strain cables, protect from sharp or abrasive items. DO NOT stand
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on cables or leads. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where they endanger others.
DO NOT touch the electrode holder or workpiece immediately after welding as they will be very hot. Allow to cool.
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DO NOT open the cover of the machine. Switch off machine and remove the plug from the power supply after use.
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The electromagnetic fields generated by the welding process may interfere with the operation of electrical and electronic equipment.
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Users of vital electrical or electronic devices (e.g.pace-makers, respirators etc.) should consult a doctor before entering areas where
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welding machines are in use.(see Section 8).
Users of vital electrical or electronic devices should not use any welding machine.
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2.
DESCRIPTION & SPECIFICATIONS
HEAVY DUTY AIR-COOLED ARC
WELDER
The "XL" model is fitted with a heavy
duty air-cooled transformer. Features
include single vented wrap-around shell
fitted on heavy duty chassis, carrying
handle and screw-type stepless welding
current control. Supplied with a full
accessory kit, including electrode
holder, earth clamp hammer/brush,and
mask.
HEAVY DUTY TURBO COOLED
ARC WELDERS
Turbo Forced Air Cooling System, the
"XTC" range has increased duty cycle
and performance. Featuring single
vented wrap-around shells fitted to a
heavy duty chassis with wheels and
chassis support and a screw-type
stepless welding current control.
Supplied with carrying handle and
extension bar for easy mobility.
Complete with full accessory kits
including electrode holder, earth clamp
chipping hammer,brush and mask.
3. ASSEMBLY
3.1.
Assembly: Separate the main components of the mask as shown in A and B below into their separate parts. Trim any spikes and
burrs of excess plastic from the pieces in preparation for assembly.
3.1.1. Overlap the two main halves of the mask so that the fixing holes line up and insert one fixing (1) from the outside into the hole
above the window. Place the assembly face downwards.
3.1.2. Lay the tinted glass window (2) over the window opening and lay the frame (3) over the glass. Screw a plastic retainer ring (4)
onto fixing (1).
3.1.3. Lift up the assembly and insert the handle threads (7) through the two holes below the window. Turn the assembly over and fix the
handle with plastic retaining rings 8 and 9.
3.1.4. Insert fixing (5) through the remaining hole in the top of the mask and fix it with the remaining retaining ring (6).
3.2.
Use: Always hold mask close to the
face to provide maximum protection from
radiation and droplets of molten metal.
3.2.1. Before each use check that the mask is
undamaged and that the filter glass is in
position and firmly retained. Remove any
metal droplets that may be on the glass.
Danger! Never use a filter glass that is
chipped, cracked or otherwise faulty
as severe eye damage may result.
Warning! Do not allow the mask to
come into contact with flame as the
fumes produced are harmful.
3.2.3. Clean with soapy water, do not use solvents.
Welding
Current
150XL.V3 . . . . . .40-150A . . . . .Ø1.6-3.2mm Air Cooled . . . .10mm
Welding
Current
150XTC.V3 . . . . .40-150A . . .Ø1.6-3.2mm . . .Turbo Fan . . . . .10mm
160XTC.V3 . . . . . .55-160A . . . . .Ø2-4mm . . .Turbo Fan . . . . .16mm
200XTC.V3 . . . . . .55-200A . . . . .Ø2-4mm . . .Turbo Fan . . . . .16mm
IMPORTANT INFORMATION
To operate all welders to their full capacity, you must run them on the correct power supply. To check the amperage,
use the following formula: kVA Rating x 4.35 = Correct Amps Supply
Electrode
Cooling
Output
Capacity
Cable Ø
Electrode
Cooling
Output
Capacity
Cable Ø
Arc Welders 150XL.V3,150XTC.V3,160XTC.V3,200XTC.V3 - 1 - 200707
No-Load
Power Input/
Voltage
Efficiency
. . . . . . .48V . . . . . .230V 1ph . . .20 kg
2
3.35 kVA
No-Load
Power Input/
Voltage
Efficiency
. . . . . .48V . . . . . .230V 1ph . . .20 kg
2
3.35 kVA
. . . . . . .49V . . . . . .230V 1ph . . .21 kg
2
5.98 kVA
. . . . . . .52V . . . . . .230V 1ph . . .27 kg
2
5.98 kVA
Weight
Weight
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