Related Manuals for Kollmorgen SERVOSTAR 601
Summary of Contents for Kollmorgen SERVOSTAR 601
- Page 1 www.DanaherMotion.com Digital servo amplifier ® SERVOSTAR 601...620 Assembly, Installation, Setup Edition 03/04 File sr601_e.xxx EU order No.: 90162 NA: M-SS-004-0216...
-
Page 2: Edition
WINDOWS is a registered trademark of Microsoft Corp. HIPERFACE is a registered trademark of Max Stegmann GmbH EnDat is a registered trademark of Dr. Johannes Heidenhain GmbH SERVOSTAR is a registered trademark of Kollmorgen Corporation. Manufactured under one or more of the following US patents: 4,434,389... -
Page 3: Table Of Contents
Kollmorgen Contents 03/04 Drawing Page Contents ..........3 Safety instructions . -
Page 4: Kollmorgen
Contents Kollmorgen 03/04 D r a w i n g P a g e Interfaces - A.4.031.1/47 Power supply ..................38 3.1.1... - Page 5 Kollmorgen Contents 03/04 D r a w i n g P a g e Expansion card -PROFIBUS- ............... . . 72 5.3.1...
-
Page 6: Safety Instructions
Safety instructions Kollmorgen 03/04 Safety Instructions Only properly qualified personnel are permitted to perform activities such as transport, installation, setup and maintenance. Properly qualified persons are those who are familiar with the transport, assembly, installation, setup and operation of the product, and who have the appropriate qualifications for their job. -
Page 7: European Directives And Standards
Kollmorgen 03/04 European directives and standards Servo amplifiers are components that are intended to be incorporated into electrical plant and machines for in- dustrial use. When the servoamplifiers are built into machines or plant, the intended operation of the amplifier is forbidden until it has been established that the machine or plant fulfills the requirements of the EC Machinery Directive 98/37/EG and the EC Directive on EMC (89/336/EEC). -
Page 8: Ul- Conformance
Directives and standards Kollmorgen 03/04 UL and cUL- Conformance UL (cUL)-certified servo amplifiers (Underwriters Laboratories Inc.) fulfil the relevant U.S. and Canadian stan- dard (in this case UL 840 and UL 508C). This standard describes the fulfilment by design of minimum requirements for electrically operated power con- version equipment, such as frequency converters and servo amplifiers, which is intended to eliminate the risk of fire, electric shock, or injury to persons, being caused by such equipment. -
Page 9: Abbreviations And Symbols
Kollmorgen Abbreviations / symbols 03/04 Abbreviations used in this manual The abbreviations used in this manual are explained in the table below. Abbrev. Meaning Abbrev Meaning AGND Analog ground Zero pulse Restart Lock, option NSTOP Limit-switch input for CCW rotation (left) - Page 10 Kollmorgen 03/04 This page has been deliberately left blank. ® SERVOSTAR 601...620 Installation Manual...
-
Page 11: General
This manual describes the digital servo amplifiers of the SERVOSTAR 600 series (standard version, 1.5 to 20 Amps nominal current). Note: SERVOSTAR 601 is sold in Europe only In this manual you can find information about: Technical data of the servo amplifiers Chapter I... -
Page 12: Prescribed Use (Use As Directed) Of The Servo Amplifier
General Kollmorgen 03/04 Prescribed use (Use as directed) of the servo amplifier The servo amplifiers are components which are built into electrical equipment or machines, and can only be used as integral components of such equipment. The manufacturer of the machine must generate a hazard analysis for the machine, and take appropriate measures to ensure that unforeseen movements cannot cause injury or damage to any person or property. -
Page 13: Nameplate
Kollmorgen General 03/04 Nameplate The nameplate depicted below is attached to the side of the servo amplifier. The information described below is printed in the individual fields. CONNECT-module Servo amplifier type Serial number and options Danaher Motion GmbH Customer Support Wacholderstr. -
Page 14: The Digital Servo Amplifiers Of The Series Servostar 600
General Kollmorgen 03/04 1.4.2 The digital servo amplifiers of the series SERVOSTAR 600 Servoamplifiers of the SERVOSTAR 640/670 series are described in additional manuals. Standard version 6 current ratings (1.5 A -Europe only-, 3 A , 6 A , 10 A , 14 A, 20 A) three instrument widths : 70 mm for 1.5A up to 10A rated current... -
Page 15: Digital Servo Amplifier Concept
Kollmorgen General 03/04 1.4.4 Digital servo amplifier concept Operation and parameter setting With our user-friendly software for setup through the serial interface of a PC Direct operation by means of two keys on the servo amplifier and a 3-character LED display... -
Page 16: Connection To Different Mains Supply Networks
General Kollmorgen 03/04 Connection to different mains supply networks On this page you'll find all possible connection variations to different mains supply networks. An isolating transformer is always required for 400...480V mains networks without earth(ground) and for networks with asymmetrical earth(ground). -
Page 17: Components Of A Servo System
Kollmorgen General 03/04 Components of a servo system Control / PLC Option -AS- SERVOSTAR 600 24V supply fuses drive contactor terminals motor ® SERVOSTAR 601...620 Installation Manual... -
Page 18: Technical Data
General Kollmorgen 03/04 Technical data SERVOSTAR Rated data 610-30 +10% 3 x 230V ... 480V , 50 Hz -10% Rated supply voltage (grounded system) +10% 3 x 208V ... 480V , 60 Hz -10% Rated installed load for S1 operation... -
Page 19: Allowable Ambient Conditions, Ventilation, Mounting Position
1.7.3 Conductor cross-sections Following EN 60204 (for AWG: table 310-16 of the NEC 60°C or 75°C column), we recommend for single-axis systems: SERVOSTAR 601-610 : 1.5 mm² (14 awg) 600V,105°C (221°F), AC connection SERVOSTAR 614/620 : 4 mm² (12 awg) twisted SERVOSTAR 601-610 : 1.5 mm²... -
Page 20: Grounding System
General Kollmorgen 03/04 Grounding system AGND — ground for analog inputs/outputs, internal analog/µC ground DGND — ground for digital inputs/outputs, optically isolated XGND — ground for external 24V aux. voltage, optically and inductively isolated PGND — ground for encoder simulation, RS232, CAN, optically isolated The potential isolation is shown in the block diagram (ð... -
Page 21: Regen Circuit
Our customer service can help you with the calculation of the regen power which is required. A des- cription of the interface can be found on page 39 . 66 W Internal regen resistor SERVOSTAR 601/603 33 W SERVOSTAR 606-620 33 W... -
Page 22: Switch-On And Switch-Off Behavior
General Kollmorgen 03/04 1.11 Switch-on and switch-off behavior The diagram below illustrates the correct functional sequence for switching the servo amplifier on and off. DC-link 1.11.1 Stop function to EN 60204 (VDE 0113) If a fault occurs (ð p.60) the output stage of the servo amplifier is switched off and the BTB/RTO contact is opened. -
Page 23: Emergency Stop Strategies
Kollmorgen General 03/04 1.11.2 Emergency Stop strategies The Emergency Stop function is defined in EN 60204 (VDE 0113), Para. 9.2.5.4. Implementation of the Emergency Stop function : You can find wiring recommendations in our application note “Stop and Emergency Stop functions with SERVOSTAR 600”... - Page 24 General Kollmorgen 03/04 This page has been intentionally left blank. ® SERVOSTAR 601...620 Installation Manual...
-
Page 25: Installation
Kollmorgen Installation 03/04 Installation Important instructions Protect the servo amplifier from impermissible stresses. In particular, do not let any components become bent or any insulation distances altered during transport and handling. Avoid contact with electronic components and contacts. Check the combination of servo amplifier and motor. Compare the rated voltage and current of the units. -
Page 26: Assembly
Installation Kollmorgen 03/04 Assembly Material : 2 or 4 hexagon socket screws to DIN 912, M5 Tool required : 4 mm Allen key SERVOSTAR SERVOSTAR SERVOSTAR SERVOSTAR 601-610 601-610 SERVOSTAR 600 ® SERVOSTAR 601...620 Installation Manual... -
Page 27: Dimensions
Kollmorgen Installation 03/04 2.2.1 Dimensions SERVOSTAR 601/603/606/610 SERVOSTAR 614 SERVOSTAR 620 ® SERVOSTAR 601...620 Installation Manual... -
Page 28: Wiring
Installation Kollmorgen 03/04 Wiring Only professional staff who are qualified in electrical engineering are allowed to install the servo amplifier. The installation procedure is described as an example. A different procedure may be sensible or necessary, depending on the application of the equipment. - Page 29 Kollmorgen Installation 03/04 The following notes should assist you to carry out the installation in a sensible sequence, without overlooking anything important. In a closed switchgear cabinet. Observe page 19 . Site The site must be free from conductive or corrosive materials.
-
Page 30: Connection Diagram
Installation Kollmorgen 03/04 2.3.1 Connection diagram Reference Safety Instructions (ð p.6) and SERVOSTAR 600 Use As Directed (ð p.12) ! ð p.42 ð p.41 ð p.43 ð p.40 ð p.44 ð p.39 ð p.45 ð p.39 ð p.46 ð p.47 ð... -
Page 31: Example Of Connections For Multi-Axis System
Kollmorgen Installation 03/04 2.3.2 Example of connections for multi-axis system Reference Safety Instructions (ð p.6) and Use As Directed (ð p.12) ! SERVOSTAR 600 SERVOSTAR 600 SERVOSTAR 600 ® SERVOSTAR 601...620 Installation Manual... -
Page 32: Pin Assignments
Installation Kollmorgen 03/04 2.3.3 Pin assignments ® SERVOSTAR 601...620 Installation Manual... -
Page 33: Notes On Connection Techniques
Kollmorgen Installation 03/04 2.3.4 Notes on connection techniques Please consider our application note “Cables and connectors” 2.3.4.1 Shielding connection to the front panel Remove the outer covering of the cable and the shielding braid from the cores for the required length. Secure the cores with a cable tie. -
Page 34: Technical Data For Connecting Cables
Installation Kollmorgen 03/04 2.3.4.2 Technical data for connecting cables Further information on the chemical, mechanical and electrical characteristics of the cables can be obtained from our customer service. Observe the restrictions in the chapter "Conductor cross-sections" on page 19 . -
Page 35: Setup Software
Kollmorgen Installation 03/04 Setup software 2.4.1 General This chapter describes the installation of the setup software DRIVE.EXE for the SERVOSTAR 600 digital servo amplifiers. We offer training and familiarization courses on request. 2.4.1.1 Use as directed The setup software is intended to be used for setting up and storing the operating parameters for the SERVOSTAR 600 series of servo amplifiers. -
Page 36: Hardware Requirements
Installation Kollmorgen 03/04 2.4.1.3 Hardware requirements The PC interface (X6, RS232) of the servo amplifier is connected to the serial interface of the PC by a null-modem cable (not a null-modem link cable !) (ð p.52). Connect / disconnect the interface cable only when the supply is switched off for both the PC and the servo amplifier. -
Page 37: Interfaces
Kollmorgen Interfaces 03/04 Interfaces All important interfaces are shown in this Chapter. The precise location of the connectors and terminals can be seen on page 32. The block diagram below is just an overview. ® SERVOSTAR 601...620 Installation Manual... -
Page 38: Power Supply
Interfaces Kollmorgen 03/04 Power supply 3.1.1 Mains supply connection (X0) — Directly to earthed (grounded) 3~ supply, integrated EMI filter Fusing (e.g. fusible cut-outs) provided by the user ð p.18 — SERVOSTAR 600 3.1.2 24V auxiliary supply (X4) — Electrically isolated, external 24VDC supply, e.g. with insulating transformer Required current rating ð... -
Page 39: Motor Connection With Brake (X9)
Kollmorgen Interfaces 03/04 Motor connection with brake (X9) Lead length £ 25m SERVOSTAR 600 Lead length >25m For lead lengths above 25m the choke box 3YL-20 must be wired into the motor lead, close to the amplifier. SERVOSTAR 600 External regen resistor (X8) -
Page 40: Feedback
Interfaces Kollmorgen 03/04 Feedback 3.4.1 Resolver connection (X2) Our rotatory servomotors have 2-pole hollow-shaft resolvers built in as a standard. It is possible to connect 2...36-pole resolvers to the SERVOSTAR 600. If lead lengths of more than 100m are planned, please contact our customer service. -
Page 41: Encoder (X1)
Kollmorgen Interfaces 03/04 3.4.2 Encoder (X1) As an option, our servomotors can be fit with a single-turn or multiturn sine-cosine encoder. Prefer- red types are ECN1313 and EQN1325. This encoder is used by the SERVOSTAR 600 as a feedback device for drive tasks which require highly precise positioning or extremely smooth running. -
Page 42: Control Signals, Monitor Signals
Interfaces Kollmorgen 03/04 Control signals, monitor signals 3.5.1 Analog inputs (X3) The servo amplifier is equipped with two differential inputs for analog setpoints which are programmable. AGND (X3/1) must always be joined to the CNC-GND of the controls as a ground reference. -
Page 43: Analog Outputs (X3)
Kollmorgen Interfaces 03/04 3.5.2 Analog outputs (X3) Technical characteristics — Reference ground is analog-GND (AGND, terminal X3/1 and X3/10) — Output resistance : 2.2kW Output voltage ±10V — — Resolution : 10 bit. SERVOSTAR 600 Programmable analog outputs Analog-out 1 / Analog-out 2... -
Page 44: Digital Control Inputs (X3)
Interfaces Kollmorgen 03/04 3.5.3 Digital control inputs (X3) All digital inputs are electrically isolated through optocouplers. Technical characteristics — Reference ground is digital-GND (DGND, terminal X3/18) — The logic is PLC-compatible according to IEC 1131 SERVOSTAR 600 ENABLE input The output stage of the servo amplifier is activated by the enable signal (terminal X3/15, input 24V, active-high). -
Page 45: Digital Control Outputs (X3)
Kollmorgen Interfaces 03/04 3.5.4 Digital control outputs (X3) Technical characteristics — Reference ground is digital-GND (DGND, terminal X3/18) — All digital outputs are floating — DIGITAL-OUT1 and 2 : PLC compatible according to IEC 1131 BTB/RTO : Relay output, max. 30VDC or 42VAC, 0.5A... -
Page 46: Encoder Simulations
Interfaces Kollmorgen 03/04 Encoder simulations 3.6.1 Incremental encoder simulation - A quad B position output (X5) The incremental-encoder interface is part of the package supplied. Select the encoder function ROD (screen page “Encoder”). In the servo amplifier, the position of the motor shaft is calculated from the cyclic-absolute signals of the resolver or encoder. -
Page 47: Ssi Encoder Simulation - Position Output (X5)
Kollmorgen Interfaces 03/04 3.6.2 SSI encoder simulation - position output (X5) The SSI interface (synchronous serial absolute-encoder simulation) is part of the delivered package. Select the encoder function SSI (screen page “Encoder”). In the servo amplifier, the posi- tion of the motor shaft is calculated from the cyclically absolute signals from the resolver or encoder. -
Page 48: Interface For Master-Slave Operation, Encoder Input
Interfaces Kollmorgen 03/04 3.6.3 Interface for master-slave operation, encoder input This interface can be used to link several SERVOSTAR amplifiers together in master-slave operation. The parameters for the slave amplifiers are set up with the aid of the setup software. -
Page 49: Connection To Encoders With 24V Signal Level (X3)
Kollmorgen Interfaces 03/04 3.6.3.2 Connection to encoders with 24V signal level (X3) This interface can be used to operate the SERVOSTAR as a slave, mastered by an encoder with 24V signal level (master-slave operation). The digital inputs DIGITAL-IN 1 and 2 at connector X3 must be used. -
Page 50: Interface For Stepper-Motor Controls (Pulse-Direction)
Interfaces Kollmorgen 03/04 Interface for stepper-motor controls (pulse-direction) This interface can be used to connect the servo amplifier to a third-party stepper-motor controller. The parameters for the servo amplifier are set up with the aid of the setup software (electrical gea- ring). -
Page 51: Connection To Stepper-Motor Controller With 5V Signal Level (X5)
Kollmorgen Interfaces 03/04 3.7.1 Connection to stepper-motor controller with 5V signal level (X5) This interface can be used to connect the servo amplifier to a stepper-motor controller with 5V sig- nal level. The connector X5 must be used. Edge frequency: 1,5MHz... -
Page 52: Rs232 Interface, Pc Connection (X6)
Interfaces Kollmorgen 03/04 RS232 interface, PC connection (X6) The setting of the operating, position control, and motion-block parameters can be carried out with an ordinary commercial PC. Connect the PC interface (X6) of the servo amplifier while the supply to the equipment is swit- ched off via a normal commercial 3-core null-modem cable to a serial interface on the PC. -
Page 53: Canopen Interface (X6)
Kollmorgen Interfaces 03/04 CANopen Interface (X6) The interface for connection to the CAN bus (default 500 kBaud). The integrated profile is based on the communication profile CANopen DS301 and the drive profile DSP402. The following functions are available in connection with the integrated position controller: Jogging with variable speed, reference traverse (zeroing), start motion task, start direct task, digital setpoint provision, data transmission functions and many others. - Page 54 Interfaces Kollmorgen 03/04 This page has been intentionally left blank. ® SERVOSTAR 601...620 Installation Manual...
-
Page 55: Setup
Kollmorgen Setup 03/04 Setup Important notes Only professional personnel with extensive knowledge in the fields of electrical/ drive technology are allowed to setup the servo amplifier. The procedure for setup is described as an example. Depending on the application, a different procedure may be sensible or necessary. - Page 56 Setup Kollmorgen 03/04 The following instructions should help you to carry out the setup in a sensible order, without any hazards to people or machinery. ð p. 25ff. Disconnect the servo amplifier from the supply. Check installation Inhibit 0V on terminal X3/15 (Enable)
-
Page 57: Parameter Setting
Kollmorgen Setup 03/04 Parameter setting A default parameter set is loaded into your servo amplifier by the manufacturer. This contains valid and safe parameters for the current and speed controllers. A database for motor parameters is stored in the servo amplifier. During setup you must select the data set for the motor that is connected and store it in the servo amplifier. -
Page 58: Key Operation / Led Display
Setup Kollmorgen 03/04 4.2.2 Key operation / LED display In this chapter the two possible operation menus and the use of the keys in the front panel are shown. Normally, the SERVOSTAR 600 only places the standard menu at your disposal. If you want to attend the amplifier via the detailed menu, you must keep the right key pressed while swit- ching on the 24V-supply. -
Page 59: Standard Menu Structure
Kollmorgen Setup 03/04 4.2.2.3 Standard menu structure ð p.57 4.2.2.4 Extended menu structure ð p.57 ð p.57 ® SERVOSTAR 601...620 Installation Manual... -
Page 60: Error Messages
Setup Kollmorgen 03/04 Error messages Errors which occur are shown in coded form by an error number in the LED display on the front panel. All error messages result in the BTB/RTO contact being opened, and the output stage of the amplifier being switched off (motor loses all torque). -
Page 61: Warning Messages
Kollmorgen Setup 03/04 Warning messages Faults which occur, but which do not cause a switch-off of the amplifier output stage (BTB/RTO con- tact remains closed), are indicated in the LED display on the front panel by a coded warning num- ber. - Page 62 Setup Kollmorgen 03/04 This page has been intentionally left blank. ® SERVOSTAR 601...620 Installation Manual...
-
Page 63: Extensions / Accessories
Kollmorgen Extensions / Accessories 03/04 Extensions / Accessories Option -AS-, restart lock for personal safety 5.1.1 Advantages of the -AS- option A frequently required application task is the protection of personnel against the restarting of drives. This can not be achieved by an electronic inhibit, but must be implemented with mechanical ele- ments (positively driven relay contacts). -
Page 64: Block Diagram
Extensions / Accessories Kollmorgen 03/04 5.1.3 Block diagram 5.1.4 Signal diagram (sequence) ® SERVOSTAR 601...620 Installation Manual... -
Page 65: Installation / Setup
Kollmorgen Extensions / Accessories 03/04 5.1.5 Installation / Setup 5.1.5.1 Safety instructions Observe "Use as directed" on page 12. The monitoring contacts (KSO1/2) for each amplifier with an -AS- option must be looped into the control circuit. This is vital, so that a malfunction of the internal safety relay or a cable bre- ak can be recognized. -
Page 66: Application Examples
Extensions / Accessories Kollmorgen 03/04 5.1.6 Application examples 5.1.6.1 Moving single axes or axis-groups in setting-up operation In setting-up operation, people will frequently be within the danger zone of the machinery. Axes will normally be moved under the control of permission switches. An additional switch-off of the unused axes, by means of the restart lock, increases the safety margin and avoids the repeated switching of main contactors or motor contactors. -
Page 67: Mains Supply Circuit
Kollmorgen Extensions / Accessories 03/04 5.1.6.2.2 Mains supply circuit SERVOSTAR SERVOSTAR SERVOSTAR SERVOSTAR SERVOSTAR ® SERVOSTAR 601...620 Installation Manual... -
Page 68: Expansion Card -I/O-14/08
Extensions / Accessories Kollmorgen 03/04 Expansion card -I/O-14/08- This chapter describes the I/O-expansion card -I/O-14/08-. It only describes the additional features that the expansion card makes available for the SERVOSTAR 600. If you ordered the expansion card together with the servo amplifier, then it will be delivered already inserted into the expansion slot of the servo amplifier and screwed fast. -
Page 69: Position Of The Connectors
Kollmorgen Extensions / Accessories 03/04 5.2.4 Position of the connectors Coding Plan view of the connectors as built in ® SERVOSTAR 601...620 Installation Manual... -
Page 70: Connector Assignments
Extensions / Accessories Kollmorgen 03/04 5.2.5 Connector assignments Connector X11A Terminal Function Description Motion task no., LSB Motion task no., 2 Motion task no., 2 Motion task no., 2 Motion task no., 2 Motion task no., 2 Motion task no., 2 Motion task no., MSB... -
Page 71: Connection Diagram
Kollmorgen Extensions / Accessories 03/04 5.2.7 Connection diagram SERVOSTAR 600 -I/O-14/08 AGND and DGND (connector X3) must be joined together ! ® SERVOSTAR 601...620 Installation Manual... -
Page 72: Expansion Card -Profibus
Extensions / Accessories Kollmorgen 03/04 Expansion card -PROFIBUS- This chapter describes the PROFIBUS expansion card for the SERVOSTAR 600. Information on the range of functions and the software protocol can be found in the manual "Communication profile PROFIBUS DP". If you ordered the expansion card together with the servo amplifier, then the expansion card is already fitted and screwed into the slot when the servo amplifier is delivered. -
Page 73: Connection Technology
Kollmorgen Extensions / Accessories 03/04 5.3.3 Connection technology Cable selection, cable routing, shielding, bus connector, bus termination and transmission times are all described in the “Installation guidelines for PROFIBUS-DP/”, Order No. 2.111, from PNO, the PROFIBUS User Organization. 5.3.4 Connection diagram... -
Page 74: Expansion Card -Sercos
Extensions / Accessories Kollmorgen 03/04 Expansion card -SERCOS- This chapter describes the SERCOS expansion card for SERVOSTAR 600. Information on the range of functions and the software protocol can be found in the manual "IDN Reference Guide SERCOS". If you ordered the expansion card together with the servo amplifier, then the expansion card is already fitted and screwed into the slot when the servo amplifier is delivered. -
Page 75: Light Emitting Diodes (Leds)
Kollmorgen Extensions / Accessories 03/04 5.4.3 Light emitting diodes (LEDs) indicates whether SERCOS telegrams are being correctly received. In the final Communi- cation Phase 4 this LED should flicker, since cyclical telegrams are being received. indicates that SERCOS telegrams are being transmitted. -
Page 76: Expansion Card -Devicenet
Extensions / Accessories Kollmorgen 03/04 Expansion card -DeviceNet- This chapter describes the DeviceNet expansion card for SERVOSTAR 600. Information on the range of functions and the software protocol can be found in the manual "DeviceNet communication profile". If you ordered the expansion card together with the servo amplifier, then the expansion card is already fitted and screwed into the slot when the servo amplifier is delivered. -
Page 77: Connection Technology
Kollmorgen Extensions / Accessories 03/04 5.5.3 Connection technology Cable selection, cable routing, shielding, bus connector, bus termination and transmission times are all described in the “DeviceNet specification, volumes I, II, release 2.0", published by ODVA 5.5.4 Connection diagram SERVOSTAR 600 AGND and DGND (connector X3) must be joined together! 5.5.5... -
Page 78: Expansion Card- Ethernet
Extensions / Accessories Kollmorgen 03/04 Expansion card- ETHERNET - The Ethernet option card enables ASCII communication with SERVOSTAR via a TELNET connec- tion. This card can be used with 10BaseT or 100BaseTX Ethernet. The card is automatically set to the required transmission rate when it is connected to the network. -
Page 79: Position Of The Connectors
Kollmorgen Extensions / Accessories 03/04 5.6.4 Position of the connectors 5.6.5 Connection diagram ® SERVOSTAR 601...620 Installation Manual... -
Page 80: Expansion Card For Single Axis Controller -Sac
Extensions / Accessories Kollmorgen 03/04 Expansion card for Single Axis Controller -SAC- This section describes the Motion Controller expansion card -SAC-. Only those additional features are described which this expansion card makes available for theSERVOSTAR 600. If you ordered the expansion card together with the servo amplifier, then the expansion card is already installed into the slot when the servo amplifier is delivered. -
Page 81: Position Of The Connectors
Kollmorgen Extensions / Accessories 03/04 5.7.3 Position of the connectors 5.7.4 Connector assignments 5.7.4.1 RS-232 communication X17 (SubD 9-pin, plug) SERVOSTAR 600, X17 ® SERVOSTAR 601...620 Installation Manual... -
Page 82: Rs-485 Communication X17 (Subd 9-Pin, Plug)
Extensions / Accessories Kollmorgen 03/04 5.7.4.2 RS-485 communication X17 (SubD 9-pin, plug) State as delivered: RS485 full duplex mode Connection diagram for full-duplex mode: SERVOSTAR 600, X17 RS485 Half Duplex Modus is adjustable throught the setup software DRIVE.EXE Connection diagram for half-duplex mode SERVOSTAR 600, X17 5.7.4.3... -
Page 83: Digital Inputs/Outputs, Connector X18 (Subd 26-Pin, Socket)
Kollmorgen Extensions / Accessories 03/04 5.7.4.4 Digital inputs/outputs, connector X18 (SubD 26-pin, socket) Connection diagram SERVOSTAR 600 Pin assignments for connector X18 (SubD 26-pin) Description Description IN 3 Input 3 OUT 4 Output 4 OUT 1 Output 1 OUT 5... -
Page 84: Expansion Module -2Can
Extensions / Accessories Kollmorgen 03/04 Expansion module -2CAN- Connector X6 of the SERVOSTAR is assigned to the signals for the RS232 interface and the CAN interface. It is therefore not the standard pin assignment for these interfaces, and a special cable is required to be able to use both interfaces simultaneously. -
Page 85: Connection Technology
Kollmorgen Extensions / Accessories 03/04 5.8.3 Connection technology Standard shielded cables can be used for the RS232 and CAN interfaces. If the servo amplifier is the last device on the CAN bus, then the switch for the bus ter- mination must be set to ON. -
Page 86: Accessories
Extensions / Accessories Kollmorgen 03/04 Accessories 5.9.1 External 24V DC / 5A supply Technical data Input voltage 120 / 230V Input current 0,9 / 0,6A Frequency 50/60Hz Primary fuse 3,15AT Output voltage 24V ± 1% Max. output current Residual ripple <150mVss... -
Page 87: External 24V Dc / 20A Supply
Kollmorgen Extensions / Accessories 03/04 5.9.2 External 24V DC / 20A supply Technical data Input voltage 3 x 400VAC ± 10% Input current ca. 1,1A Frequency 50/60Hz Primary fuse none Output voltage 24V ± 1% Max. output current Residual ripple <0,1%... -
Page 88: External Regen Resistor Barxxx
Extensions / Accessories Kollmorgen 03/04 5.9.3 External regen resistor BARxxx Caution: Surface temperature may exceed 200°C. Observe the requested free space. Do not mount to combustible surface ® SERVOSTAR 601...620 Installation Manual... -
Page 89: External Regen Resistor Bar(U)Xxx
Kollmorgen Extensions / Accessories 03/04 5.9.4 External regen resistor BAR(U)xxx Caution: Surface temperature may exceed 200°C. Observe the requested free space. Do not mount to combustible surface ® SERVOSTAR 601...620 Installation Manual... -
Page 90: Motor Choke Box 3Yl-20
Extensions / Accessories Kollmorgen 03/04 5.9.5 Motor choke box 3YL-20 Technical data: Nom. data 3 YL-20 Rated current Max. 3 x 20 0rms Frequency Inductance ® SERVOSTAR 601...620 Installation Manual... -
Page 91: Appendix
— if the packaging is damaged, check the unit for visible damage. — In this case, inform the shipper and the manufacturer. Packaging : — cardboard box, can be recycled — Dimensions: SERVOSTAR 601-610 (HxWxD) 125x415x350 mm SERVOSTAR 614/620 (HxWxD) 170x415x350 mm — Labeling : nameplate outside at the box Storage : —... -
Page 92: Removing Faults/Warnings
Appendix Kollmorgen 03/04 Removing faults/warnings The table below should be regarded as a “First-aid” box. Depending on the conditions in your instal - lation, there may be a wide variety of reasons for the fault. In multi-axis systems there may be furt- her hidden causes of a fault. - Page 93 Kollmorgen Appendix 03/04 measures to remove the cause of Fault possible causes the fault — check wiring F25 message: — wrong cable — check resolver poles (RESPOLES) Commutation error — wrong phasing check motor poles (MPOLES) check offset (MPHASE) F27 message: —...
-
Page 94: Glossary
Appendix Kollmorgen 03/04 Glossary Clock Clock signal Common-mode voltage The maximum amplitude of a disturbance (on both inputs) which a differential input can eliminate CONNECT- modules Modules built into the servo amplifier, with integrated position control, which provide special versions of the... - Page 95 Kollmorgen Appendix 03/04 P-controller Control loop with purely proportional behavior Phase shift Compensation for the lag between the electromagnetic and magnetic fields in the motor PID-controller Control loop with proportional, integral and differential behavior PID-T2 Filter time constant for the speed controller output...
-
Page 96: Order Numbers
Order numbers In the table below you'll find the order numbers for the servo amplifiers, options and accessories. Type European order number North America order code SERVOSTAR 601 89700 Not available in North America SERVOSTAR 603 89701 S60300-NA (S60301-NA with -AS- option) -
Page 97: Index
Kollmorgen Appendix 03/04 Index 24Vaux. supply, interface ... 38 nameplate ....13 NSTOP . -
Page 98: North America
www.DanaherMotion.com S a l e s a n d S e r v i c e We are committed to quality customer service. In order to serve in the most effective way, please contact your local sales representative for assistance. If you are unaware of your local sales representative, please contact us.
Need help?
Do you have a question about the SERVOSTAR 601 and is the answer not in the manual?
Questions and answers