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S700 Digital Servo Amplifier S701x2…S724x2 (STO dual channel) Instruction Manual Edition 07/2014 Translation of the original instruction manual. Valid for Hardware Revision 02.10 Keep all manuals as a product component during the life span of the product. Pass all manuals to future users and owners of the product.
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Printed in the Federal Republic of Germany All rights reserved. No part of this work may be reproduced in any form (by photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without the written permission of Kollmorgen Europe GmbH.
PDF version in DIN A4 format 1:1. You can find the PDF version on the CD-ROM accompanying the product and on the Kollmorgen website. Notes for the online edition (PDF format) Bookmarks: Table of contents and index are active bookmarks.
General Kollmorgen 07/2014 Symbols used Symbol Indication Indicates a hazardous situation which, if not avoided, will result in DANGER death or serious injury. Indicates a hazardous situation which, if not avoided, could result WARNING in death or serious injury. Indicates a hazardous situation which, if not avoided, could result CAUTION in minor or moderate injury.
Kollmorgen General 07/2014 Abbreviations used Abbrev. Meaning AGND Analog ground Fuse, x Amps, fast Fuse, x Amps, medium Fuse, x Amps, slow BTB/RTO Ready to operate Fieldbus (CANopen) Communité Europeenne Clock signal Serial interface for a Personal Computer DGND Digital ground (for 24V, digital inputs and digital outputs)
The opera- tor must therefore ensure that all persons entrusted to work on the S700 have read and understood the manual and that the safety notices in this manual are observed.
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(according to IEC61800-5-1) against system com- ponents with power voltage, according to the required application test voltage. All Kollmorgen components meet these requirements. Never modify the servo amplifiers! It is not allowed to modify the servo amplifiers without permission by the manufacturer.
50µs) between phases must not exceed 1000V. Voltage spikes (< 50µs) between a phase and the housing must not exceed 2000V. Motors The S700 family of servo amplifiers is exclusively intended for driving suitable brush less synchronous servomotors, asynchronous motors and DC motors with control of torque, speed and/or position.
EMC Directive or with the Low Voltage Directive does not comply with any national directives The control of holding brakes by the S700 alone may not be used in applications, where functional safety is to be ensured with the brake.
Safety Kollmorgen 07/2014 2.4.3 Storage Storage only in the manufacturer’s original recyclable packaging Max. stacking height: 8 cartons Storage temperature: -25 to +55°C, max. rate of change 20K / hour, class 1K4 acc. to EN61800-2, EN 60721-3-1 Storage humidity: 5 … 95% relative humidity, no condensation, class 1K3 acc.
Kollmorgen Safety 07/2014 2.4.6 Repair Repair of the servo amplifier must be done by the manufacturer. Opening the devices means loss of the guarantee. Use the telefax form on page 163 for repair request. You'll receive the current dispatch information.
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Safety Kollmorgen 07/2014 This page has been deliberately left blank. S701x2-S724x2 Instructions Manual...
Kollmorgen Approvals 07/2014 Approvals Certificates can be found in our Product WIKI on page Approvals. Conformance with UL The S7xx0 servo amplifiers are listed under UL file number E217428. The S7xx6 servo amplifiers are not listed under UL. UL-certified servo amplifiers (Underwriters Laboratories Inc.) fulfil the relevant U.S. stan- dards (in this case UL 840 and UL 508C).
Approvals Kollmorgen 07/2014 CE conformance Conformance with the EC Machine Directive 2006/42/EC, the EC EMC Directive 2004/108/EC and the Low Voltage Directive 2006/95/EC is mandatory for the supply of servo amplifiers within the European Community. The servo amplifier meets the noise immunity requirements to the 2nd environmental category (industrial environment).
Kollmorgen Package 07/2014 Package Package supplied When an amplifier from the S700 series is ordered (order numbers ðp.161), the following is supplied: — Servo amplifier S700 — Instruction Manual S700 — Operating Manual Safety Expansion Card Sx (in case of a built-in safety card) —...
Part number scheme The part number is identical with the order code. S 7 0 6 0 2 - EI F2 PM - NA - 000 Family Firmware Options S700 no option (EtherCAT&CANopen) Current Rating 1.5 Arms 3 Arms Expansion Cards Slot 3...
Kollmorgen Technical description 07/2014 Technical description The S700 family of digital servo amplifiers Standard version + 10% Large supply voltage range: 1 x 110V … 3 x 480V -10% Overvoltage category III acc. to IEC 61800-5-1 2 housing dimensions: S701...S712...
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Technical description Kollmorgen 07/2014 Integrated safety Appropriate insulation and creepage distances and electrical isolation ensure safe electrical separation, as per IEC 61800-5-1, between the power input / motor con- nections and the signal electronics. Soft-start, overvoltage detection, short-circuit protection, phase-failure monitoring.
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Several third-party expansion cards (ModBus, LightBus, FIP-IO etc. please contact the manufacturer for further information) Macro programming More information can be found in our Technical WIKI (www.wiki-kollmorgen.eu). 62.5µs / 250µs / 1ms / 4ms / 16ms / IDLE / IRQ 128 kByte memory IEC 61131 structured text 400 easy instructions every 62.5 µs...
Technical description Kollmorgen 07/2014 Technical data 5.2.1 Rated data S7xx0 S71202/ S72402/ Electrical data S70102 S70302 S70602 S7120S S7240S Rated supply voltage +10% 3 x 208V … 3 x 480V , 50/60 Hz -10% (grounded supply, phase to phase) Rated input power for cont. operation Permitted switch on/off frequency ð...
Technical description Kollmorgen 07/2014 5.2.3 Inputs, outputs, aux. voltage supply Interface electr. data ±10V Analog inputs 1 and2 ±10V Max. common-mode voltage as per IEC 61131-2 type1, Digital control inputs max. 30VDC, 15mA as per IEC 61131-2 type1, Digital control outputs max.
For multi-axis systems, observe the specific operating conditions for your system. To reach functional safety with the max. permitted cable length, observe cable requirements ð p. 61. * Kollmorgen North America supplies cables up to 39 meters Kollmorgen Europe supplies cables up to max. length S701x2-S724x2 Instructions Manual...
Technical description Kollmorgen 07/2014 Motor holding brake A 24V / max. 2A holding brake in the motor can be controlled directly by the amplifier. CAUTION This function does not ensure functional safety! Danger by falling load (in case of suspended load, vertical axes). An additional mechanical brake is required for funktional safety, which must be safely operated, e.g.
"Product Wiki" which is acces- sible at www.wiki-kollmorgen.eu. A description of the interface can be found on page 72. Functional description: 1.- Individual amplifiers, not coupled through the DC bus link circuit (DC+, DC-)
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Technical description Kollmorgen 07/2014 Technical Data S7xx0: Brake circuit Supply voltage Type Rated data DIM 230 V 400 V 480 V Switch-on threshold of brake circuit Overvoltage F02 Internal brake resistor (RBi) Continuous power internal brake resistor (RBi) Max. brake power (average for 1s)
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Kollmorgen Technical description 07/2014 Technical data S7xx6: Brake circuit Supply voltage Type Rated data 110 V 230 V Switch-on threshold of brake circuit Overvoltage F02 Internal brake resistor (RBi) Continuous power internal brake resistor (RBi) Max. brake power (average for 1s)
Kollmorgen 07/2014 Switch-on and switch-off behavior This chapter describes the switch-on and switch-off behavior of the S700 and the steps required to achieve operational stopping or emergency stop behavior that complies with standards. The servo amplifier’s 24 V supply must remain constant. The ASCII commands...
Kollmorgen Technical description 07/2014 5.7.1 Behavior in standard operation The behavior of the servo amplifier always depends on the current setting of a number of different parameters (e.g., ACTFAULT, VBUSMIN, VELO, STOPMODE, etc. see online help). The diagram below illustrates the correct functional sequence for switching the servo amplifier on and off.
Technical description Kollmorgen 07/2014 5.7.2 Behavior in the event of an error (with standard setting) The behavior of the servo amplifier always depends on the current setting of a number of different parameters (ACTFAULT, VBUSMIN, VELO, STOPMODE, etc.; see online help).
Kollmorgen Technical description 07/2014 Stop-, Emergency Stop-, Emergency Off Function to IEC 60204 With the functional safe, certified function STO (see page 41 onwards) the drive can be secured on standstill (torque-free) using its internal electronics so that even when power is being supplied, the drive shaft is protected against unintentional restart (up to SIL CL3 according to IEC 62061, PLe according to ISO 13849-1).
Technical description Kollmorgen 07/2014 5.8.2 Emergency Stop The Emergency Stop function is used for the fastest possible shutdown of the machine in a dangerous situation. The Emergency Stop function is defined by IEC 60204. Princi- ples of emergency stop devices and functional aspects are defined in ISO 13850.
The STO safety concept is certified by the TÜV. The safety circuit concept for realizing the safety function "Safe Torque Off" in the servo amplifiers S700 is suited for SIL CL3 according to IEC 62061 and PLe according to ISO 13849-1.
The function STO does not provide an electrical separation from the power output. Risk of electric shock! If access to the motor power terminals is necessary, the S700 must be disconnected from mains supply considering the discharging time of the intermediate circuit.
Kollmorgen Technical description 07/2014 5.9.7 Technical data and pinning STO1-Enable and STO2-Enable Data Input voltage 20V..30V Input current 33mA – 40mA (Ieff) Peak current 100mA (Is) Response time (falling edge at STO input STO1: 1ms until energy supply to motor is interrupted)
DIGITAL-OUTx (X3A/6 or X3A/7, see p. 101) of the S700 with the ASCII command OxMODE70. When wiring the STO inputs within one enclosure it must be paid attention to the fact that the used cables and the enclosure meet the requirements of IEC 60204-1.
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Kollmorgen Technical description 07/2014 5.9.8.1 Safe operation sequence WARNING If the STO function is activated, the amplifier cannot hold the load, the motor no longer supplies torque. Risk of injury from suspended load! Drives with suspended loads must also be safely blocked using a mechanical means (e.g.
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Technical description Kollmorgen 07/2014 5.9.8.2 Control circuit single channel SIL2/PLd (example) The example shows a circuit diagram with one axis connected to an emergency stop cir- cuit. The STO of the drives is switched by a protective screen. A single channel switch-off is used.
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Kollmorgen Technical description 07/2014 5.9.8.3 Control circuit dual channel SIL2/PLd (example) The example shows a circuit diagram with one axis connected to an emergency stop cir- cuit. The STO of the drives is switched by a protective screen. A dual channel switch-off is used.
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Technical description Kollmorgen 07/2014 5.9.8.4 Control circuit dual channel SIL3/PLe (example) The example shows a circuit diagram with one axis connected to an emergency stop cir- cuit. The STO of the drives is switched by a protective screen. A dual channel switch-off is used.
Kollmorgen Technical description 07/2014 5.9.8.5 Mains supply circuit (example) S700 5.9.9 Functional test 5.9.9.1 SIngle or Dual Channel control, SIL CL2 / PLd With initial starting and after each interference into the wiring of the drive or after exchange of one or several components of the drive the function of STO must be tested.
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The switching state of the pulse inhibitor is available at a digital output of the S700 and is analyzed by a safety control. The test sequence for the functional test of the safe pulse inhibitor must be performed as shown in the following time chart.
(called RCD below) can be used provided the requisite regulations are complied with. The S700 is a 3-phase sys- tem with a B6 bridge. Therefore, RCDs which are sensitive to all currents must be used in order to detect any D.C.
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Technical description Kollmorgen 07/2014 This page has been deliberately left blank. S701x2-S724x2 Instructions Manual...
Kollmorgen Mechanical Installation 07/2014 Mechanical Installation Important notes WARNING There is a danger of electrical shock by high EMC level which could result in injury, if the servo amplifier (or the motor) is not properly EMC-grounded. Do not use painted (i.e. non-conductive) mounting plates.
Mechanical Installation Kollmorgen 07/2014 Assembly Material: three M5 hexagon socket screws to ISO 4762 Tool required : 4 mm Allen key Remove the fan before mounting the servo amplifier and replace it again afterwards (ð p.56). S700 S701x2-S724x2 Instructions Manual...
Mounting: Position the fan so that the green connector is aligned with the socket in the S700. Push the fan onto the con- nector until the fan casing clicks into place. Gently squeeze the fan casing...
Kollmorgen Electrical installation 07/2014 Electrical installation Important notes WARNING There is a danger of electrical arcing when disconnecting connectors, because capacitors can still have dangerous voltages present up to eight minutes after switching off the supply power. Risk of burns and blinding. The contacts become damaged.
Electrical installation Kollmorgen 07/2014 Guide to electrical installation The following notes should help you to carry out the electrical installation. Cable selection Select cables in accordance with IEC 60204 ð p.31. For EMC-compliant shielding and grounding ð p.65. Grounding Ground the mounting plate, motor housing and CNC-GND of the Shielding control system.
Kollmorgen Electrical installation 07/2014 Wiring The installation procedure is described as an example. A different procedure may be appropriate or necessary, depending on the application of the equipments. We provide further know-how through training courses (on request). DANGER Severe electric shock injuries or death may be sustained when working on installations which have not been disconnected.
(4) to fasten the cable. Wire the connector as shown in the connec- tion diagram. Plug in the connector to the socket on the front of the S700. Screw the connector in place. This ensu- res that there is conductive contact over a large surface area between the braided shield and the front panel.
120 pF/m Example: Motor cable Technical data For a detailed description of Kollmorgen cable types and how to assemble them, please refer to the accessories manual. Motor cables longer than 25m require the use of a motor choke 3YL or 3YLN.
Electrical installation Kollmorgen 07/2014 Components of a servo system S700 Controls / PLC 24V PSU Fuses Brake resistor (optional) Drive cut-out Motor choke (optional) Motor Terminals Cables drawn bold are shielded. Electrical ground is drawn with dash-dotted lines. Optional devices are connected with dashed lines to the servo amplifier. The required accessories are described in our accessories manual.
Electrical installation Kollmorgen 07/2014 Connector assignments EtherNET, RJ-45 The connectors of the expansion card depend on used expansion card (see pages 126 ff). S701x2-S724x2 Instructions Manual...
Electrical installation Kollmorgen 07/2014 Electrical supply 7.8.1 Connection to various mains supply networks WARNING There is a danger of electrical shock with serious personal injury or death if the servo amplifier isn't properly grounded. An isolating transformer is required for 400V to 480V networks that are asymmetrically grounded or not grounded as shown below.
— External 24V DC power supply, electrically isolated, e.g. via an isolating transformer — Required current rating ð p.28 — Integrated EMC filter for the 24V auxiliary supply S700 7.8.3 Mains supply connection (X0), three phase Directly to 3-phase supply network, filter is integrated, supply networks ð p.66 —...
07/2014 7.8.5 Mains supply connection (X0), single phase with neutral The S700 with 230V version (S7xx6) can be operated with a single phase mains supply. In single phase operation the electrical power of the amplifier is limited. S7xx6 The table below shows the maximum rated power (Pn) and peak power (Pp) with single phase operation: max.
DC bus link circuit. With the optional Y-connector X8Y you can connect more than one S700 to the DC bus or connect an additional external brake resistor.
The sum of the rated currents for all of the servo amplifiers connected in parallel to an S700 must not exceed 48 A. If, based on this, the upper current limit is not exceeded, this amplifier (with 6 mm² connections) can be connected using a Y connector.
33. Use the optional Y-connector X8Y (set with X4Amini for better assembly, see order numbers on p.161), if you want to link the DC bus with other S700 servo amplifiers. A wiring example with Y-connectors can be found on p.70. S700 7.9.3...
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KCM-S: Connect the BR connection to the S700 with the most frequent regenerative bra- king processes in the system. This S700 must have an active internal or external brake resistor. For setup, enable the S700 and operate the driving profile that causes the brake chopper to respond.
Safety Card S1-2 (see p. 155). Wiring with cable length £ 25m S700 Wiring with cable length >25m With long motor cables leakage currents endanger the output stage of the servo amplifier.
Up to three feedback devices can be used at the same time. S700 supports the most common types of feedbacks whose functions must be assigned with the parameters FBTYPE (DRIVEGUI.EXE screen page FEEDBACK), primary Feedback (ð...
Electrical installation Kollmorgen 07/2014 7.12 Primary and secondary feedback types The table below provides an overview of the supported feedback types, their correspon- ding parameters and a reference to the relevant connection diagram in each case. FBTYPE (DRIVEGUI.EXE screen page FEEDBACK), primary Feedback...
X2 and evaluated there. If cable lengths of more than 100m are planned, please consult our customer service. FBTYPE: 0 S700 SubD9 round 12-pin The pin assignment shown on the encoder side relates to the Kollmorgen motors. S701x2-S724x2 Instructions Manual...
Frequency limit (sin, cos): 350 kHz Type FBTYPE EXTPOS GEARMODE 5V analog (BiSS B) 5V +/-5% 12V analog (BiSS B) 7,5...11V SubD 15 round, 17-pin S700 The pin assignment shown on the encoder side relates to the Kollmorgen motors. S701x2-S724x2 Instructions Manual...
GEARMODE 5V digital (BiSS B) 5V +/-5% 12V digital (BiSS B) 7,5...11V 5V digital (BiSS C, Renishaw) 5V +/-5% SubD 15 round, 17-pin S700 The pin assignment shown on the encoder side relates to the Kollmorgen motors. S701x2-S724x2 Instructions Manual...
If cable lengths of more than 50m are planned, please consult our customer service. Frequency limit: 1,5MHz Type FBTYPE EXTPOS GEARMODE 5V ENDAT 2.2 5V +/-5% 12V ENDAT 2.2 7,5...11V SubD15 round, 17-pin S700 The pin assignment shown on the encoder side relates to the Kollmorgen motors. S701x2-S724x2 Instructions Manual...
If cable lengths of more than 50m are planned, please consult our customer service. Frequency limit (sin, cos): 350 kHz Type FBTYPE EXTPOS GEARMODE HIPERFACE SubD15 17pol.rund S700 The pin assignment shown on the encoder side relates to the Kollmorgen motors. S701x2-S724x2 Instructions Manual...
50m are planned, please consult our customer service. Frequency limit (sin, cos): 350 kHz Type FBTYPE EXTPOS GEARMODE SinCos SSI 5V linear Switch on supply voltage for the encoder at X1: set ENCVON to 1 SubD 15 S700 S701x2-S724x2 Instructions Manual...
All signals are connected to X1 and evaluated there. If cable lengths of more than 25m are planned, please consult our customer service. Frequency limit (sin, cos): 350 kHz Type FBTYPE EXTPOS GEARMODE SinCos 5V with Hall 5V +/-5% SinCos 12V with Hall 7,5...11V SubD15 S700 S701x2-S724x2 Instructions Manual...
Frequency limit (A, B): 350 kHz Type FBTYPE EXTPOS GEARMODE Remarks AquadB 5V MPHASE from EEPROM AquadB 5V MPHASE wake & shake SubD15 S700 The pin assignment shown on the encoder side relates to the Kollmorgen motors. S701x2-S724x2 Instructions Manual...
Frequency limit (A,B): 350 kHz Type FBTYPE EXTPOS GEARMODE AquadB 5V + Hall SubD15 S700 round, 17 pin The pin assignment shown on the encoder side relates to the Kollmorgen motors. S701x2-S724x2 Instructions Manual...
The thermal control in the motor is connected to X1 or X2. If cable lengths of more than 25m are planned, please consult our customer service. Frequency limit: 100 kHz, transition time tv £ 0.1µs Type FBTYPE EXTPOS GEARMODE Remarks AquadB 24V MPHASE from EEPROM AquadB 24V MPHASE wake & shake S700 S701x2-S724x2 Instructions Manual...
The thermal control in the motor is connected to X1 and evaluated there. If cable lengths of more than 25m are planned, please consult our customer service. Frequency limit X3: 100 kHz, X1: 350 kHz Type FBTYPE EXTPOS GEARMODE AquadB 24V + Hall S700 S701x2-S724x2 Instructions Manual...
50m are planned, please consult our customer service. Frequency limit: 1.5MHz Resolution/turn: max. 16 Bit Turns: max. 16 Bit Type FBTYPE EXTPOS GEARMODE Switch on supply voltage for the encoder at X1: set ENCVON to 1 S700 S701x2-S724x2 Instructions Manual...
The thermal control in the motor is connected to X1 and evaluated there. If cable lengths of more than 25m are planned, please consult our customer service. Frequency limit: 350 kHz Type FBTYPE EXTPOS GEARMODE Hall S700 S701x2-S724x2 Instructions Manual...
20 of the DRVCNFG2 parameter (see ASCII object reference in the online help). 7.13.1 Encoder control types The following types of external encoder can be used for control: Fre- Connec- Wiring S700 controlled by quency GEARMODE diagram limit ð p.79 Encoder BiSS digital...
Frequency limit: 1.5 MHz Control GEARMODE Step/direction 5V S700 7.13.2.2 Step / Direction with 24 V signal level (X3) Wiring of the servo amplifier to a stepper-motor controller with a 24 V signal level. Used are the digital inputs DIGITAL-IN 1 and 2 on connector X3.
Master-slave operation 7.13.3.1 Connection to an S700 master, 5V signal level (X1) You can link two S700 amplifiers together in master-slave operation. One slave amplifier can be controlled by the master, via the encoder output X1 (see p. 96). Master: position output to X1 (screen page "Encoder emulation")
The drivers operate off an internal supply voltage. The maximum permissible cable length is 100 meters. Connections and signals for the incremental encoder interface : Default count direction: UP when the motor shaft is rotating clockwise (looking at the shaft's end) S700 S701x2-S724x2 Instructions Manual...
The drivers operate off an internal supply voltage. Connection and signals for the SSI interface : Default count direction: UP when the motor shaft is rotating clockwise (looking at the end of the motor shaft) S700 S701x2-S724x2 Instructions Manual...
Kollmorgen Electrical installation 07/2014 7.15.2 Digital Inputs (X3A, X3B and X4A, X4B) S700 * DIGITAL-IN 21 and 22 must be defined as inputs using the setup software (“Digital I/O” screen page). 7.15.2.1 Connector X4A, X4B You can thus achieve a restart lock-out for functional safety by using the STO1-Enable and STO2-Enable inputs in conjunction with an external safety circuit.
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Electrical installation Kollmorgen 07/2014 7.15.2.2 Connector X3A, X3B Input ENABLE — PLC compatible (IEC 61131-2 type 1), floating, reference ground is DGND — High: 15...30 V / 2...15 mA , Low: -3...5 V / <1mA — Update rate: Software 250 µs The output stage of the servo amplifier is enabled by applying the ENABLE signal (Termi- nal X3A/1, active high).
: Relay output, max. 30V DC or 42V AC, 0.5A — Update rate : 250 µs S700 * DIGITAL-OUT 1 and 2 must be defined as outputs using the setup software (“Digital I/O” screen page). Ready-to-operate contact BTB/RTO (X3B/14, X3B/15) Operational readiness (terminals X3B/14 and X3B/15 ) is signaled by a floating relay contact.
X6, are separated onto two connectors ð p.139). Interface cable between the PC and servo amplifiers of the S700 series: (View : looking at the solder side of the SubD sockets on the cable)
With the optional expansion module -2CAN- the two interfaces for RS232 and CAN, which otherwise use the same connector X6, are separated onto two connectors ð p.139). S700 CAN-bus cable To meet ISO 11898, a bus cable with a characteristic impedance of 120 W should be used.
Electrical installation Kollmorgen 07/2014 7.18 EtherNET interface (X7) This interface with its two RJ-45 connectors can be used for communicating with various fieldbus devices depending on the used firmware version: EtherCAT(standard, CAN over EtherCAT) The interface is deactivated, if a field bus extension card is inserted to an extension slot.
"Memory Card". Always switch off the S700 before inserting or removing the memory card. If an absolute encoder is used, homing must be carried out before the parameters are loaded into a new device. To download new firmware to an amplifier without a PC connection, proceed as follows: Save the firmware to be programmed onto a memory card under the name “default.s19"...
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Kollmorgen Setup 07/2014 Setup The procedure for setup is described as an example. Depending on the application, a dif- ferent procedure may be appropriate or necessary. In multi-axis systems, set up each servo amplifier individually. Before setting up, the manufacturer of the machine must generate a risk assessment for the machine, and take appropriate measures to ensure that unforeseen movements can- not cause injury or damage to any person or property.
The setup software is intended to be used for altering and saving the operating parame- ters for the S700 series of servo amplifiers. The attached servo amplifier can be set up with the help of this software, and during this procedure the drive can be controlled directly by the service functions.
Click OK and proceed as described above. Connection to the serial interface of the PC: Connect the interface cable to a serial interface on your PC (COM1 to COM10) and to the serial interface of the servo amplifier S700 (ð p.102). S701x2-S724x2 Instructions Manual...
Setup Kollmorgen 07/2014 Quickstart 8.3.1 Preparation Unpacking, Mounting and Wiring the Servo Amplifier 1. Unpack servo amplifier and accessories 2. Observe safety instructions in the manuals 3. Mount the servo amplifier as described in chapter 6 4. Wire the servo amplifier as described in chapter 7 or apply the minimum wiring for drive testing as described in chapter 8.3.1...
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Kollmorgen Setup 07/2014 Minimum Wiring for Drive Test This wiring does not fulfill any requirements to safety or functionality of your application, it just shows the required wiring for drive testing without load. Enable 24V ON X3A/1 Feedback X4A/1 24V DC...
Setup Kollmorgen 07/2014 8.3.2 Connect Connect the interface cable to a serial interface on your PC and to the serial interface X6 of the servo amplifier. USB to serial converter can be used optionally. Switch on the 24 V power supply for the servo amplifier.
Kollmorgen Setup 07/2014 If communication works, you see the start screen. Select "Setup Wizard" in the navigation frame. Make sure, that the amplifier is disabled (Input Enable connector X3A pin 1 must be 0 V or open)! 8.3.3 Important Screen Elements...
Setup Kollmorgen 07/2014 8.3.4 Setup Wizard The Setup Wizard leads you through the necessary steps for configuring your servo amplifier. Depending on the selected application, only the active screen pages are necessary. For a quick setup / drive test, select the setup type "Quick Motor/Drive...
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Kollmorgen Setup 07/2014 8.3.4.2 Units/Mechanical The user units for all in- put fields in the setup software can be prese- lected here. Position, Velocity, Acceleration Select usable units for your application referring to the moved load. Mechanical Conversion The relationship between motor shaft revolution (pole pair pitch with linear motors) and motion distance of the load is specified here.
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Setup Kollmorgen 07/2014 8.3.4.3 Motor (rotary) / Feedback Simplified setting of the motor related parameters. Feedback: Select the feedback system used in the motor. Resolver is fixed to 2 pole in the Quick Motor/Drive Setup. Change "pole n°" on feedback screen in Complete Setup later, if required.
Kollmorgen Setup 07/2014 8.3.4.5 Save Parameters and Restart You are going to finish the Setup Wizard and you have changed several basic parame- ters. Depending on the parameters you changed, two possible reactions will occur now: Configuration parameters changed A warning appears, that you have to restart the amplifier, this is called "coldstart".
Setup Kollmorgen 07/2014 8.3.6 More Setup Screens Observe the safety instructions in the manuals and in the online help before you change parameters in the additional setup screens. For all setup functions detailed information can be found in the online help system and the integrated command reference.
This section illustrates the two possible operating menus and the use of the keys on the front panel. Normally, the S700 only presents the standard menu for your use. If you want to operate the amplifier via the detailed menu, you must keep the right key pressed while switching on the 24V supply.
Setup Kollmorgen 07/2014 8.5.1 Keypad operation The two keys can be used to perform the following functions: Key symbol Functions press once : move up one menu item, increase number by one press twice in rapid succession : increase number by ten...
Kollmorgen Setup 07/2014 8.5.4 Advanced menu To operate the amplifier via the detailed menu, you must keep the right key pressed while switching on the 24 V supply. ð p.119 ð p.119 S701x2-S724x2 Instructions Manual...
Setup Kollmorgen 07/2014 Error messages Any errors that occur are shown in coded form by an error number in the LED display the front panel. The servo amplifier reaction depends on the fault and on the setting of parameter ACTFAULT.
Kollmorgen Setup 07/2014 Warning messages Faults which occur, but which do not cause a switch-off of the amplifier output stage (BTB/RTO contact remains closed), are indicated in the LED display on the front panel by a coded warning number. Some warning messages result in a controlled shut-down of the drive (braking by emer- gency stop ramp).
Setup Kollmorgen 07/2014 Trouble Shooting There may be a wide variety of reasons for the fault, depending on the conditions in your installation. In multi-axis systems there may be further hidden causes of a fault. Detailed hints for removal of faults can be found in the...
Kollmorgen Expansions 07/2014 Expansions You can find information about availability and order numbers on page 161. Expansion cards for slot 1 9.1.1 Guide to installation of expansion cards in slot 1 3 - Tear off the film (as far 2 - Detach the film (at the per-...
This section describes the additional features that the expansion card -I/O-14/08- provi- des for the S700. If you ordered the expansion card together with the servo amplifier, then it will be delivered already inserted into the expansion slot of the servo amplifier and screwed in place.
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Kollmorgen Expansions 07/2014 9.1.2.4 Connector assignments The functions are adjustable with the setup software. In the table below the default values are described. Connector X11A Default Pin Dir Description function Motion block number, 2 , LSB Motion block number, 2...
07/2014 9.1.3 Expansion card -PROFIBUS- This section describes the PROFIBUS expansion card for the S700. Information on the range of functions and the software protocol can be found in our manual “Communication Profile PROFIBUS DP”. The PROFIBUS expansion card has two 9-pin SubD sockets wired in parallel.
Kollmorgen 07/2014 9.1.4 Expansion card -SERCOS- ® This section describes the sercos II expansion card for S700. Information on the range of functions and the software protocol can be found in our manual “IDN Reference Guide ® sercos ”. 9.1.4.1...
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Kollmorgen Expansions 07/2014 9.1.4.3 Connection diagram ® Layout of the sercos bus system in ring topology, with fiber optical cables (schematic). 9.1.4.4 Setup Modifying the station address The drive address can be set to a value between 0 and 63. With address 0, the drive is ®...
Kollmorgen 07/2014 9.1.5 Expansion card - DEVICENET - This section describes the DeviceNet expansion card for S700. Information on the range of functions and the software protocol can be found in our manual “DeviceNet Communication Profile”. 9.1.5.1 Connection technology, Connection diagram Cable selection, cable routing, shielding, bus connector, bus termination and transmis- sion times are all described in the “DeviceNet Specification, Volume I, II”, published by...
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Kollmorgen Expansions 07/2014 9.1.5.2 Combined module status and network status LED Meaning The device is not online. The device has not yet finished the Dup_MAC_ID test. The device is possibly not yet switched on. The device is operating as normal, is online, and the connections have been green established.
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Expansions Kollmorgen 07/2014 9.1.5.4 Bus cable To meet ISO 11898, a bus cable with a characteristic impedance of 120 W should be used. The maximum usable cable length for reliable communication decreases with increasing transmission speed. As a guide, you can use the following values which we have measured, but they are not to be taken as assured limits.
Kollmorgen Expansions 07/2014 9.1.6 Expansion card -SYNQNET- This section describes the SynqNet expansion card for S700. Information on the range of functions and the software protocol can be found in the SynqNet documentation. LED2 LED1 LED4 LED3 9.1.6.1 NODE ID Switch With these hexadecimal switches you can set the main and low significant bytes of the Node ID separately.
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IN_04 digital input IN_03 digital input limit switch, negati- IN_01 digital input NEGLIM ve direction NODE- HOME reference switch disables Node DISABLE limit switch, positive POSLIM direction 9.1.6.5 Connection diagram digital inputs and outputs, connector X21A S700 S701x2-S724x2 Instructions Manual...
9.1.7 Expansion card - FB-2to1 - This chapter describes the Feedback extension card FB-2to1 for the S700. The card enables simultaneous connection of a digital primary and of an analog secondary feed- back to the connector X1. The supply of 24V DC auxiliary voltage to X33 is converted on the extension card into a precise 5V DC encoder supply for the secondary feedback.
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Expansions Kollmorgen 07/2014 9.1.7.2 Wiring example with BiSS digital (primary) and SinCos (secondary) S700 S701x2-S724x2 Instructions Manual...
9.1.8 Expansion module -2CAN- Connector X6 of the S700 is assigned to the signals for the RS232 interface and the CAN interface. It is therefore not the standard pin assignment for these interfaces, and a spe- cial cable is required to be able to use both interfaces simultaneously.
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Expansions Kollmorgen 07/2014 9.1.8.3 Connector assignments RS232 CAN1=CAN2 X6A Pin Signal X6B=X6C Pin Signal CAN-Low CAN-GND CAN-High 9.1.8.4 Setup of Station Address and Baud Rate During setup it makes sense to use the keypad on the front panel to preset the station addresses for the individual amplifiers and the Baud rate for communication.
Kollmorgen Expansions 07/2014 Expansion cards for slot 2 9.2.1 Guide to installation of expansion cards in slot 2 The method of installing the expansion card in slot 2 is the same as that described for slot 1 (see p.125). Remove the lower crosshatched area of the front film (labeled slot 2).
Expansions Kollmorgen 07/2014 9.2.3 Expansion cards "PosI/O" & "PosI/O-Monitor" The “PosI/O” and "PosI/O-Monitor" expansion card can be pushed into slot2 or 3. The expansion cards cannot be combined and the use of only one slot in time is allowed. PosI/O This expansion card provides an extra SubD connector (X5) with high-speed, bidirectio- nal, digital, 5 V inputs and outputs.
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Frequency limit (A, B, N): 1.5 MHz Type FBTYPE EXTPOS GEARMODE ENCMODE Remarks AquadB 5V MPHASE from EEPROM AquadB 5V MPHASE wake & shake Switch on supply voltage for the encoder at X1: set ENCVON to 1 SubD 9 S700 S701x2-S724x2 Instructions Manual...
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The power supply for the encoder and thermal control in the motor is connected to X1 and evaluated there. If cable lengths of more than 25m are planned, please consult our customer service. Frequency limit X5: 1.5 MHz, X1: 350 kHz Type FBTYPE EXTPOS GEARMODE ENCMODE AquadB 5V with Hall S700 S701x2-S724x2 Instructions Manual...
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If cable lengths of more than 50m are planned, please consult our customer service. Frequency limit: 1.5 MHz Type FBTYPE EXTPOS GEARMODE ENCMODE Switch on supply voltage for the encoder at X1: set ENCVON to 1 S700 S701x2-S724x2 Instructions Manual...
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All signals are connected using our pre-assembled encoder connection cable. If cable lengths of more than 50m are planned, please consult our customer service. Frequency limit (sin, cos): 350 kHz Type FBTYPE EXTPOS GEARMODE ENCMODE SinCos SSI 5V linear SubD 15 S700 S701x2-S724x2 Instructions Manual...
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9.2.3.2.1 Connection to a S700 master, 5V signal level (X5) You can link several S700 amplifiers together in master-slave operation. Up to 16 slave amplifiers can be controlled by the master, via the encoder output. The SubD connector X5 is used for this purpose.
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The drivers operate off an internal supply voltage. The maximum permissible cable length is 100 meters. Connections and signals for the incremental encoder interface : Default count direction: UP when the motor shaft is rotating clockwise (looking at the shaft's end) S700 S701x2-S724x2 Instructions Manual...
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The drivers operate off an internal supply voltage. Connection and signals for the SSI interface : Default count direction: UP when the motor shaft is rotating clockwise (looking at the end of the motor shaft) S700 S701x2-S724x2 Instructions Manual...
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Specification according to EN 61131-2 table 11 — Output voltage ±10 V — Resolution: 0.38 mV, 16 Bit, Update rate 250 µs S700 9.2.3.4.2 Analog Inputs ANALOG-IN 3 and 4 You can use terminals X3C/21-X3C/22 (Analog-In 3) respectively terminals X3C/24-X3C/25 (Analog-In 4) with several pre-programmed functions.
Kollmorgen Expansions 07/2014 Expansion cards for slot 3 9.3.1 Guide to installation of expansion cards in slot 3 The method of installing the expansion card in slot 3 is the same as that described for slot 1 (see p.125). Remove the area of the front film colored yellow (labeled slot 3).
The SDI function ensures that the drive can only move in one (defined) direction. 9.3.4.2 Safety Notes S2-2 Comply with the operating instructions for the safety card. You can find the operating instructions on the CD-ROM provided with the product or on the Kollmorgen website. S701x2-S724x2 Instructions Manual...
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Kollmorgen Expansions 07/2014 9.3.4.3 Wiring supply voltage 24 V for digital outputs Input X4A/3 "STO2-Enable" must be connected to +24V DC and must not be used as additional STO input! Input STO1-Enable [X4B/6] must not be connected. 9.3.4.4 Safe inputs and outputs S2-2 Inputs X30/1 SS1_Activate and X30/20 Reset must always be connected.
Kollmorgen Expansions 07/2014 9.3.5 Expansion card "Safety 1-2" (S3) This expansion card includes all available safety functions. Rotatory synchronous motors are allowed when using this safety card. All functions fulfill the safety requirements SIL CL3 acc. to IEC 62061 respectively performance level PLe acc. to ISO 13849-1.
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Expansions Kollmorgen 07/2014 9.3.5.3 External encoder S1-2 Incremental encoder (TTL) or encoder with SSI signals can be connected to X31. Supply voltage for the external encoder must be connectoed to X30/11 (+) and X30/22 (-). X31 Pin Incremental encoder SSI Encoder...
Kollmorgen Appendix 07/2014 Appendix 10.1 Glossary Brake circuit Converts generative energy fed back by the motor during braking (generated energy) to heat. Clock Clock signal Common-mode voltage The maximum amplitude of a disturbance (on both inputs) which a differential input can eliminate Counts Internal count pulses, 1 pulse = ½...
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Appendix Kollmorgen 07/2014 Machine The complete assembly of all connected parts or devices, of which at least one is movable Motion block Data packet with all the position control parameters which are required for a motion task Multi-axis system Machine with several independently driven axes...
Kollmorgen Appendix 07/2014 10.2 Order codes The order numbers of accessories such as cables, brake resistors, mains supplies, etc., can be found in the accessories manual (CDROM or website). 10.2.1 Servo amplifiers Article (standard version)* EU order code US order code...
Appendix Kollmorgen 07/2014 10.2.3 Expansion cards 10.2.3.1 Covers for Option Slots Article EU order code US order code DE-201295 in process Slot covers (1 for Slot 1 & 1 for 2 or 3) 10.2.3.2 Slot 1 Article EU order code...
Kollmorgen Appendix 07/2014 10.3 Repair- or Disposal request Telefax form Kollmorgen Europe GmbH Pempelfurtstrasse 1 D-40880 Ratingen Germany Fax: +49 (0) 2102 9394 3444 Please advice dispatch information for (please select) ¡ Repair ¡ Disposal of these products: Product Serial number Reason ("fault", "return"...
Appendix Kollmorgen 07/2014 10.4 Index Fan assembly ....56 24V aux. supply, interface ..68 Feedback....75 Abbreviations .
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Kollmorgen Appendix 07/2014 RCD ....51 Target group ....11 ROD 24V interface .
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Fax: +49 (0)2102 - 9394 - 3155 KOLLMORGEN European UK Website Product WIKI North America KOLLMORGEN Customer Support North America Internet www.kollmorgen.com E-Mail support@kollmorgen.com Tel.: +1 - 540 - 633 - 3545 Fax: +1 - 540 - 639 - 4162...
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