Otto Bock kimba neo Service Manual
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Otto Bock kimba neo Service Manual

Otto Bock kimba neo Service Manual

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Kimba neo
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  • Page 1 Kimba neo Service Manual...

  • Page 2: Table Of Contents

    3.6.1 Pads/Covers ............................3.6.1.1 Replacing the Seat Pad ........................3.6.1.2 Replacing the Backrest Pad ......................... 3.6.1.3 Replacing the Covers .......................... 3.6.1.4 Replacing the Grab Rail Cover (Option) ....................3.6.1.5 Replacing the Frame Padding (Option) ....................2 | Ottobock Kimba neo...
  • Page 3 3.6.6.1 Replacing/Retrofitting Safety Belts and Positioning Systems ..............3.6.6.2 Replacing/Retrofitting other Options ...................... Appendices ................................ Technical Data ............................ Maintenance Schedule ........................4.2.1 Maintenance Schedule – Outdoor Mobility Base ..................4.2.2 Seating Unit Maintenance Schedule ...................... Kimba neo Ottobock | 3...

  • Page 4: Introduction

    Instructions for Use (Qualified Per­ Instructions for Use (User) sonnel) Kimba neo 647G771=* 647G770=* 1.2 Support Your national Ottobock team will be happy to answer any technical questions. The contact addresses and tele­...

  • Page 5: Product Overview

    Introduction 1.3 Product Overview Kimba Neo – outdoor mobility base with multifunctional seating unit and "swiveling" front wheels option 1 Plug-on rear wheel 6 Angle-adjustable backrest 2 "Swiveling" front wheel (option) 7 Adjustable push bar 3 Front lashing ring 8 Release handle, folding mechanism...
  • Page 6 Introduction Kimba neo – outdoor mobility base with multifunctional seating unit and "swiveling" front wheels option 1 Plug-on rear wheel 6 Adjustable push bar 2 "Swiveling" front wheel (option) 7 Release handle, folding mechanism 3 Swivel lock 8 Separate seat tilt feature on frame...

  • Page 7: Safety

    Safety Kimba neo – outdoor mobility base with "fixed" front wheels 1 Plug-on rear wheel 5 Adjustable push bar 2 Plug-on "fixed" front wheel 6 Release handle, folding mechanism 3 Front lashing ring 7 Suspension 4 Seat adapter 8 Rear lashing ring 2 Safety 2.1 Explanation of Warning Symbols...

  • Page 8: General Safety Instructions

    ► Changing the settings can lead to instability of the system as a whole. Verify tipping resistance after any changes to the settings. The sections that follow describe the replacement and retrofitting of standard and option parts on the product shown on the cover. 8 | Ottobock Kimba neo...

  • Page 9: Maintenance Schedule

    Replacing the casing on the rear wheel (see Fig. 6, Pos. 1) corresponds to replacing the casing on the caster wheel: see Page 11. 3.5.1.3 Replacing the Tube (Pneumatic Tyre) Replacing the tube on the rear wheel (see Fig. 6, Pos. 2) corresponds to replacing the tube on the caster wheel: see Page 12. Kimba neo Ottobock | 9...

  • Page 10: Front Wheels

    2) Loosen the caster fork mounting screw (see Fig. 9). 3) Remove and replace the caster fork (see Fig. 10). 4) Install the caster fork with the supplied mounting materials. 5) Tighten the caster fork to a torque of 25 Nm. 10 | Ottobock Kimba neo...

  • Page 11: Replacing The Swivel Lock

    5) Fill the inner tube with a small amount of air before mounting in order to avoid damage and pinching. 6) Install the casing on the rim with a tyre lever. 7) Reinstall the wheel (see Page 10). Kimba neo Ottobock | 11...

  • Page 12: Replacing The Tube (Pneumatic Tyre)

    → Note the Bowden cable guide between the seat adjustment mechanism and the Porter cylinder (see Fig. 19, Pos. 1). 6) Conduct a functional test. Pay particular attention to the functionality of the seat tilt feature and the seat tilt mechanism in the tilted position. 12 | Ottobock Kimba neo...

  • Page 13: Replacing The Seat Adapter (Tilt Activation On Standard Seat)

    9) Install the seat adapter with the mounting materials provided (see Fig. 23). Tighten the seat adapter mounting screws to a torque of 20 Nm: 10) Conduct a functional test. Pay particular attention to the functionality of the seat tilt feature and the seat tilt mechanism in the tilted position. Kimba neo Ottobock | 13...

  • Page 14: Suspension/Rear Wheel Linkage

    → Clockwise: the suspension becomes tighter. → Counterclockwise: the suspension becomes softer. 2) Check that the adjustment rings are positioned the same on both sides. The 4 marks can be used for orienta­ tion (see Fig. 26, item 2; see Fig. 27, item 1). 14 | Ottobock Kimba neo...

  • Page 15: Replacing The Complete Rear Wheel Linkage (Incl. Wheel Lock)

    7) Install the new rear wheel linkage with the mounting materials provided (see Fig. 32). Ensure that the bore hole of the axle stub (see Fig. 31, Pos. 3) fits flush with the mounting bore of the rear wheel linkage (see Fig. 31, Pos. 4). 8) Tighten the mounting screws: see Fig. 30, Pos. 1 – 3. Kimba neo Ottobock | 15...

  • Page 16: Frame

    7) Rivet/install the front frame with the mounting materials provided. 8) Tighten the mounting screws between the rear wheel linkages and lower front frame (see Fig. 33, item 2; see Fig. 35, item 2). 9) Install the caster wheels (see Page 10 ff.). 16 | Ottobock Kimba neo...

  • Page 17: Replacing The Upper Front Frame

    → see Fig. 38, item 1 → see Fig. 24, item 1 11) Only for front frame with seat adapter: Reconnect the seat adapter-Bowden cable and the seat adapter- Porter cylinder (see Page 13). 12) Install the caster wheels (see Page 10 ff.). Kimba neo Ottobock | 17...

  • Page 18: Replacing The Front Frame (Complete)

    5) Install the folding tube with the mounting materials provided (see Fig. 42). Tighten the mounting screws: see Fig. 41, Pos. 2/3. 6) Rivet the ratchet joint to the folding tube (see Fig. 41, Pos. 1). 7) Attach the sticker to the folding tube. 18 | Ottobock Kimba neo...

  • Page 19: Replacing The Fixed Tube Head

    5) Using a pin punch, press the fixed tube head into the upper front frame (see Fig. 45). 6) Rivet the fixed tube head (see Fig. 46). 7) Reinstall the folding tubes with push bar and the suspension. 8) Tighten the mounting screws. → see Fig. 38, Pos. 1 → see Fig. 24, Pos. 1 Kimba neo Ottobock | 19...

  • Page 20: Push Bar

    1) Open the snap fasteners and hook-and-loop straps of the storage basket (see Fig. 51, Pos. 1; see Fig. 52, Pos. 1). 2) Remove and replace the storage basket. 3) Mount the storage basket, with the proper side, to the frame using the snap fasteners and hook-and-loop straps (see Fig. 51, Pos. 1; see Fig. 52, Pos. 1). 20 | Ottobock Kimba neo...

  • Page 21: Replacing/Retrofitting The Tip-Assist

    Using an anti-slip mat is recommended. Turning the seating unit is only possible if the respirator platform installation is changed. • • The respirator is attached to the respirator platform using straps through the slots. Kimba neo Ottobock | 21...
  • Page 22 3) Set the large plate onto the front frame tube (see Fig. 63, item 1). 4) Thread the bearing bushings through the lashing points from the outside and firmly screw them to the large plate (see Fig. 61, see Fig. 63, item 2). 22 | Ottobock Kimba neo...

  • Page 23: Multifunctional Seating Unit (Standard Seat)

    1) Lift the seat pad and remove it from the hook-and-loop fastener on the seat plate (see Fig. 65). 2) Replace the seat pad. 3) Fit the seat pad onto the hook-and-loop fastener. 4) Push the seat pad under the hip supports (see Fig. 66). Kimba neo Ottobock | 23...

  • Page 24: Replacing The Backrest Pad

    3) Remove the cover from the support or abductor and replace it. 4) Slide the cover over the support with proper alignment. Note the following: → If present: position the side reinforced with foam material on the outside (over the screw heads) (see Fig. 72, Pos. 1). 24 | Ottobock Kimba neo...

  • Page 25: Replacing The Grab Rail Cover (Option)

    3.6.1.5 Replacing the Frame Padding (Option) 1) Open the hook-and-loop closure on the frame padding. 2) Remove and replace the frame padding. 3) Fit the frame padding around the push bar and close the hook-and-loop strap. Kimba neo Ottobock | 25...

  • Page 26: Back

    To adjust the clearance in the area of the head, up to 3 foam pads with a thickness of 1 cm each can be glued onto the head supports (see Fig. 80, Pos. 1). They are included with the backrest pad. 26 | Ottobock Kimba neo...

  • Page 27: Replacing The Knob

    2) Remove and replace the circlip (see Fig. 84). 3) Pull the knob off the centring pivot and replace it. 4) Install the knob using the mounting materials provided (see Fig. 81, item 1). 5) Tap the cover cap (see Fig. 82, item 1) into the knob. Kimba neo Ottobock | 27...

  • Page 28: Removing/Installing The Tilt Activation Mechanism

    1) After installing the back frame or base frame (seat frame), reinstall the tilt activation mechanism. 2) Note the following: → With the help of cable ties, install the Bowden cable so that it cannot be pinched/damaged (see Fig. 88/see Fig. 89). 28 | Ottobock Kimba neo...

  • Page 29: Replacing The Back Frame (Complete)

    Take care, however, not to deform any components. Then check the movability of the connec­ ted frame components and readjust the tightness of the screw connections as necessary. 9) Reinstall the tilt activation mechanism (see Page 28) and the back insert (see Page 26). 10) Reinstall the backrest pad (see Page 24). Kimba neo Ottobock | 29...

  • Page 30: Replacing The Lateral Supports

    4) Attach the back frame with the bearing bushings inserted (see Fig. 90, item 3) to the base frame (see Fig. 95, item 1) using two mounting screws (see Fig. 90, item 1/2). 5) Attach the hip pads and pull over the covers. 30 | Ottobock Kimba neo...

  • Page 31: Footplate/Knee Angle Assembly

    Replacing the Sliders 1) Remove the footplate. 2) Loosen the mounting screws on the sliders (see Fig. 98). 3) Remove and replace the sliders. 4) Tighten the mounting screws on the sliders to a torque of 5 Nm. Kimba neo Ottobock | 31...

  • Page 32: Replacing The Knee Angle Assembly (Complete)

    8) Slide the footplate adapter onto the struts (see Fig. 102, Pos. 2). 9) Engage the clamping lever (see Fig. 102, Pos. 3). 10) Mount the pivoted levers (see Fig. 102, Pos. 4) on the end pieces of the "seat adjuster" with the mounting screws (see Fig. 101, Pos. 1/2). 32 | Ottobock Kimba neo...

  • Page 33: Replacing The "Seat Adjuster

    9) Mount the back frame on the base frame (see Fig. 104, Pos. 1/2; see Page 29). 10) Reinstall the Bowden cable of the tilt activation mechanism (see Page 28). 11) Reinstall the back insert (see Page 26). 12) Reinstall the backrest pad (see Page 24). Kimba neo Ottobock | 33...

  • Page 34: Supports

    9) Hand-tighten the knurled nuts. 10) With a standard pad: Fold the backrest pad back over the supports and close the zipper. With a microfibre pad: Close the zipper. 34 | Ottobock Kimba neo...

  • Page 35: Replacing The Thoracic Supports

    8) Fasten the thoracic supports on the back of the back insert using knurled nuts. If necessary, adjust the width/height. 9) Hand-tighten the knurled nuts. 10) Fold the backrest pad back over the supports and close the zipper. 3.6.5.3 Replacing the Hip Supports 1) Remove the seat pad (see Fig. 70). Kimba neo Ottobock | 35...

  • Page 36: Replacing The Lateral Supports

    6) Pull the tubes of the back frame (see Fig. 116, Pos. 2) from the lateral pads (see Fig. 116, Pos. 3) and the plastic slides of the clamp tie-bar (see Fig. 116, Pos. 4). 7) Replace the lateral supports (see Fig. 118). 36 | Ottobock Kimba neo...

  • Page 37: Options/Accessories

    Five-point belt • Positioning aids: – Abductor – Chest and shoulder support – Fixation vest – Groin strap – Hook-and-loop foot straps – Pelvic band (for installation information, consult the instructions that come with the product) Kimba neo Ottobock | 37...

  • Page 38: Replacing/Retrofitting Other Options

    For the installation of the following options, see the Instructions for Use (User) – order number 647G770: • Canopy • Rain cover • Armrests • Grab rail • Tray • Cup holder • Buggy Board • Incontinence cover • Foot block for shortening the lower leg length 38 | Ottobock Kimba neo...

  • Page 39: Appendices

    Outdoor mobility base (max. 55 kg) – fully loaded seating unit (47.5 kg) = 7.5 kg for other accessories + weight in storage basket Folded dimensions of the outdoor mobility base with fixed front wheels: 97x60x53 cm. Observe the information in the section "Use in a Wheelchair Accessible Vehicle". Kimba neo Ottobock | 39...

  • Page 40: Maintenance Schedule

    Appendices 4.2 Maintenance Schedule 4.2.1 Maintenance Schedule – Outdoor Mobility Base Maintenance Schedule Kimba neo (outdoor mobility base) Customer: Item Area Inspection (checklist) Serial number: Function/setting Inspected for dam­ Screw connections (depending on equipment) age/deformation inspected* Caster wheels Tyres (wear)

  • Page 41: Seating Unit Maintenance Schedule

    Appendices 4.2.2 Seating Unit Maintenance Schedule Maintenance Schedule Kimba neo (multifunctional seating Customer: unit) Item Area Inspection (checklist) Serial number: Function/setting Inspected for dam­ Screw connections (depending on equipment) age/deformation inspected Pads/covers Surface (wear) Closures Back frame Angle adjustment (clamping)
  • Page 42 42 | Ottobock Kimba neo...
  • Page 43 · www.ottobock.com.au Otto Bock Bulgaria Ltd. info@ottobock.sk · www.ottobock.sk 41 Tzar Boris III‘ Blvd. · 1612 Sofia · Bulgaria Beijing Otto Bock Orthopaedic Industries Co., Ltd. T +359 2 80 57 980 · F +359 2 80 57 982 Otto Bock Sava d.o.o. B12E, Universal Business Park info@ottobock.bg · www.ottobock.bg Industrijska bb ·...
  • Page 44 Ihr Fachhändler | Your specialist dealer Versandanschrift für Rücksendungen/Adress for Returns: Otto Bock Manufacturing Königsee GmbH Lindenstraße 13 · 07426 Königsee-Rottenbach/Germany Printed by: Otto Bock Mobility Solutions GmbH Lindenstraße 13 · 07426 Königsee-Rottenbach/Germany www.ottobock.com Ottobock has a certified Quality Management System in accordance with ISO 13485.

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