Page 1
Read this manual carefully before operating this vehicle. OWNER’S MANUAL XV250Y 2UJ-28199-26...
Page 2
EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
Page 3
EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the XV250Y, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Tires ..........7-14 LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 Spoke wheels ......7-15 Pre-operation check list ....5-2 Adjusting the clutch lever free SAFETY INFORMATION ....2-1 play ........... 7-16 OPERATION AND IMPORTANT Adjusting the brake lever free DESCRIPTION ........3-1 RIDING POINTS.........
Page 7
TABLE OF CONTENTS Checking the wheel bearings ..7-26 Battery ..........7-26 Replacing the fuses ......7-28 Replacing the headlight bulb ..7-29 Replacing the tail/brake light bulb ...........7-30 Replacing a turn signal light bulb ...........7-30 Supporting the motorcycle ....7-31 Front wheel ........7-32 Rear wheel ........7-33 Troubleshooting ......7-35 Troubleshooting chart ....7-36 MOTORCYCLE CARE AND...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
Page 9
LOCATION OF IMPORTANT LABELS Before you operate this vehicle, read the owner’s manual. Cold tire normal pressure should be set Prima di usare il veicolo, as follows. leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. 1.75 Lesen Sie die Bedienungsanleitung 2.00...
SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
Page 11
SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel...
Page 12
Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
Page 13
• Accessories fitted to the handle- Use caution when adding electri- genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces- nize that some aftermarket accessories...
INSTRUMENT AND CONTROL FUNCTIONS EAU10450 EWA10072 EAU10980 Main switch Indicator lights WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU11090 EAU11630 EAU12347 High beam indicator light “HIGH Speedometer unit Handlebar switches BEAM” Left This indicator light comes on when the high beam of the headlight is switched 1. Odometer 2. Tripmeter 1. Pass switch “PASS” 3.
Page 19
INSTRUMENT AND CONTROL FUNCTIONS Right ter position. To cancel the turn signal The hazard lights are used in case of lights, push the switch in after it has re- an emergency or to warn other drivers turned to the center position. when your vehicle is stopped where it might be a traffic hazard.
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13041 Brake pedal Fuel tank cap The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING Make sure that the fuel tank cap is...
WARNING bottom of the filler tube. Because Your Yamaha engine has been de- Gasoline is poisonous and can fuel expands when it heats up, signed to use regular unleaded gaso- cause injury or death.
INSTRUMENT AND CONTROL FUNCTIONS or premium unleaded fuel. Use of un- EAU13581 Fuel cock leaded fuel will extend spark plug life This model is equipped with a negative and reduce maintenance costs. pressure fuel cock. The fuel cock sup- plies fuel from the tank to the carburetor while also filtering it.
INSTRUMENT AND CONTROL FUNCTIONS EAU13630 EAU13730 Starter (choke) lever Steering lock 1. Arrow mark positioned over “PRI” 1. Starter (choke) lever 1. Steering lock This indicates prime. With the fuel cock Starting a cold engine requires a richer lever in this position, the engine can be To lock the steering air-fuel mixture, which is supplied by “primed”.
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU14220 Rider seat 1. Open the steering lock cover, and then insert the key. To remove the rider seat 2. Push the key in, turn it 1/8 turn Remove the bolts, and then pull the rid- counterclockwise so that it moves er seat off.
INSTRUMENT AND CONTROL FUNCTIONS EAU14282 EAU14881 EWA10210 Helmet holder Adjusting the shock absorber WARNING assemblies Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may result. Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring on each shock ab- sorber assembly in direction (a).
INSTRUMENT AND CONTROL FUNCTIONS EAU15301 below and have a Yamaha dealer re- EAU15313 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
Page 28
WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
• Make sure that operation is smooth. • Check cable free play. Throttle grip 7-13, 7-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-23 •...
Page 31
• Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-11 • If system is not working correctly, have Yamaha dealer check vehicle. • Check fluid level. Battery 7-26 • Fill with distilled water if necessary.
The engine is warm when it responds neutral indicator light should come normally to the throttle with the starter on. If not, ask a Yamaha dealer to (choke) turned off. check the electrical circuit. 4. Turn the starter (choke) on and completely close the throttle.
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
Since the engine is brand new, do not soon as possible. immediately have a Yamaha dealer put an excessive load on it for the first Shift up swiftly, and avoid high en- check the vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU17201 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
Page 38
PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation, fluid level and √ √...
Page 39
PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check chain slack, alignment and condition. Drive chain •...
Page 40
PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check starter (choke) operation. √ √ √...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU19544 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. The panel shown needs to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter.
Page 42
If any spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to 1. Spark plug gap diagnose such problems yourself. In- stead, have a Yamaha dealer check Spark plug gap: the vehicle. 0.6–0.7 mm (0.024–0.028 in)
PERIODIC MAINTENANCE AND ADJUSTMENT EAU42102 Engine oil and oil filter ele- ment The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
Page 44
PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Oil filter element cover screw: Be sure to wipe off spilled oil on any 7 Nm (0.7 m·kgf, 5.1 ft·lbf) parts after the engine and exhaust sys- tem have cooled down. ECA11620 Make sure that the O-ring is properly NOTICE seated.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32738 Cleaning the air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lubrica- tion chart. Clean or, if necessary, re- place the air filter element more frequently if you are riding in unusually wet or dusty areas.
Page 46
The air filter element should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 7. Pull the sponge material over the 1. Sponge material air filter element frame.
[ECA10481] Yamaha dealer, who has the neces- periodic maintenance and lubrication 9. Install the air filter case cover by in- sary professional knowledge and expe- chart.
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw Engine idling speed: 1250–1350 r/min...
(i.e., when the temperature cause an accident. tact a Yamaha dealer immediately and of the tires equals the ambient have the tire replaced. temperature). Minimum tire tread depth (front and...
If any dam- begins to show crosswise lines, model by Yamaha Motor Co., Ltd. age is found, have a Yamaha have a Yamaha dealer replace dealer replace the wheel. Do not the tire immediately.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22041 5. To increase the clutch lever free Adjusting the clutch lever free play, turn the adjusting nut in direc- If the specified clutch lever free play play tion (a). To decrease the clutch le- could be obtained as described above, ver free play, turn the adjusting nut tighten the locknut and skip the rest of in direction (b).
WARNING sure 2.0–5.0 mm (0.08–0.20 in) as trol and an accident. shown. Periodically check the brake le- It is advisable to have a Yamaha ver free play and, if necessary, adjust it dealer make these adjustments. as follows. 1. Loosen the locknut at the brake le- Brake pedal position ver.
Page 53
The brake pedal free play should mea- obtained as described, have a 2. To raise the brake pedal, turn the sure 20.0–30.0 mm (0.79–1.18 in) at Yamaha dealer make this ad- adjusting bolt in direction (a). To the brake pedal end. Periodically check justment.
(a). To make the brake light the wear indicator groove. If a brake the wear limit line, have a Yamaha come on later, turn the adjusting nut in pad has worn to the point that the wear dealer replace the brake shoes as a direction (b).
EAU22721 Checking the brake fluid level Changing the brake fluid brake fluid, otherwise the rubber Have a Yamaha dealer change the seals may deteriorate, causing brake fluid at the intervals specified in leakage and poor braking perfor- the TIP after the periodic maintenance mance.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 2. Remove the cotter pin from the Drive chain slack axle nut, and then loosen the axle The drive chain slack should be nut. checked before each ride and adjusted 3. Loosen the chain puller locknut at if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23023 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas.
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer sheath may interfere with proper ca- ble operation and will cause the in- cable rust.
Brake lever: WARNING Silicone grease If the sidestand does not move up Clutch lever: and down smoothly, have a Yamaha Lithium-soap-based grease dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
If any damage is found or the front face and hold it in an upright posi- fork does not operate smoothly, tion. WARNING! To avoid injury, have a Yamaha dealer check or re- securely support the vehicle so pair it. there is no danger of it falling over.
If any free lyte level. play can be felt, have a Yamaha dealer check or repair the steering. 2. Check the electrolyte level in the battery.
Page 62
PERIODIC MAINTENANCE AND ADJUSTMENT working near batteries. In case of contact, administer the fol- lowing FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quan- tities of water or milk and im- mediately call a physician. •...
4. If the fuse immediately blows such a way that the frame is ex- again, have a Yamaha dealer posed to electrolyte or gas ex- check the electrical system. pelled from the battery, the 1.
6. Install the headlight unit by install- ing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight coupler 2. Headlight bulb cover 3. Remove the headlight bulb holder 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24133 EAU24212 Replacing the tail/brake light Replacing a turn signal light bulb bulb 1. Remove the tail/brake light lens by 1. Remove the turn signal lens by re- removing the screws. moving the screws. 1. Tail/brake light bulb 3.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up-...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 Front wheel EAU24601 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Wheel axle 1. Speedometer gear unit 1. Disconnect the speedometer ca- 2.
PERIODIC MAINTENANCE AND ADJUSTMENT 7. While applying the front brake, EAU25080 Rear wheel push down hard on the handlebars several times to check if the front EAU32751 fork compresses and rebounds To remove the rear wheel smoothly. EWA10821 WARNING 8. Connect the speedometer cable. To avoid injury, securely support the vehicle so there is no danger of it falling over.
Page 69
PERIODIC MAINTENANCE AND ADJUSTMENT 3. Loosen the axle nut and the brake 7. Push the wheel forward, and then Tightening torque: torque rod nut at the brake shoe remove the drive chain from the Brake torque rod bolt: plate. rear sprocket. 23 Nm (2.3 m·kgf, 17 ft·lbf) 4.
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
Page 73
MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic 1. Clean the motorcycle with cold wa- cleaning products, solvent or polishing compound after ter and a mild detergent, after the thinner, fuel (gasoline), rust re- washing.
WARNING To prevent corrosion, avoid Contaminants on the brakes or tires Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. can cause loss of control. of the presence of ammonia)
Page 75
MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float cham- spark plug electrodes while °C (90 °F)]. For more information bers by loosening the drain bolts; turning the engine over. on storing the battery, see page this will prevent fuel deposits from 7-26.
SPECIFICATIONS Dimensions: Engine oil: Carburetor: Overall length: Type: Manufacturer: 2190 mm (86.2 in) SAE 10W-30, SAE 10W-40, SAE 15W-40, MIKUNI Type × quantity: Overall width: SAE 20W-40 or SAE 20W-50 815 mm (32.1 in) BDS26 x 1 Overall height: Spark plug (s): -20 -10 10 20 30 40 50 ˚C 1140 mm (44.9 in)
Page 77
SPECIFICATIONS 3rd: Tire air pressure (measured on cold Operation: 29/23 (1.261) Right foot operation tires): 4th: Front suspension: Loading condition: 26/26 (1.000) Type: 0–90 kg (0–198 lb) 5th: Telescopic fork Front: 23/28 (0.821) Spring/shock absorber type: 175 kPa (1.75 kgf/cm², 25 psi) Chassis: Coil spring/oil damper Rear:...
Page 78
SPECIFICATIONS Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Meter lighting: 14 V, 3.0 W × 1 Neutral indicator light: 14 V, 3.0 W × 1 High beam indicator light: 12 V, 1.7 W ×...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
This information b. The use of the vehicle after such will be needed when ordering spare device or element of design has parts from a Yamaha dealer. been removed or rendered inoper- ative by any person. 10-2...
Page 81
INDEX Fuel ............4-6 Pre-operation check list ......5-2 Fuel cock..........4-7 Air filter element, cleaning ....7-10 Fuel consumption, tips for reducing ..6-3 Rear brake light switch, adjusting ..7-19 Fuel tank cap...........4-5 Rider seat ..........4-9 Battery ..........7-26 Fuses, replacing........7-28 Brake and clutch levers, checking and lubricating.....
Page 82
INDEX Turn signal light bulb, replacing .... 7-30 Turn signal switch ........4-3 Valve clearance ........7-13 Vehicle identification number ....10-1 Wheel bearings, checking..... 7-26 Wheel (front) ......... 7-32 Wheel (rear) .......... 7-33 Wheels ..........7-15...
Page 84
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.06-0.3×1 CR...