Page 1 YASKAWA AC Drive J1000 Compact V/f Control Drive Technical Manual Type: CIMR-JU Models: 200 V Class, Three-Phase Input: 0.1 to 5.5 kW 200 V Class, Single-Phase Input: 0.1 to 2.2 kW 400 V Class, Three-Phase Input: 0.2 to 5.5 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
Page 2 N O R T H E R N INDUSTRIAL W W W . N I C O N T R O L S . C O M ESTABLISHED IN 1978 Northern Industrial Thwaites Close Blackburn Lancashire BB1 2QQ United Kingdom Cert No.
Page 3 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
Page 4: Table Of Contents
Three-Phase 200 V Class (CIMR-Jo2A0001 ~ 0020); Three-Phase 400 V Class (CIMR-Jo4A0001 ~ 0011)............36 3.4 Terminal Block Configuration .................. 37 3.5 Protective Covers ...................... 38 IP20/Open-Chassis Cover Removal and Installation .............. 38 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 5 4.8 Verifying and Backing Up Parameter Settings ..............72 Parameter Access Level: A1-01......................72 Password Settings: A1-04, A1-05 ..................... 72 Copy Function (Optional) ........................72 4.9 Test Run Checklist ......................73 5. PARAMETER DETAILS ..................75 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 6 U1: Operation Status Monitors ......................126 U2: Fault History..........................126 U4: Maintenance Monitors ......................126 6. TROUBLESHOOTING..................127 6.1 Section Safety........................128 6.2 Motor Performance Fine Tuning ..................130 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 7 Installing Fuses on the Input Side ....................171 Attachment for External Heatsink....................171 Noise Filter Installation ........................171 Installing a Motor Thermal Overload (oL) Relay on the Drive Output ..........171 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 8 Observing the Drive Operation......................217 Controlling the Drive........................217 C.7 Communications Timing....................218 Command Messages from Master to Drive..................218 Response Messages from Drive to Master ..................218 C.8 Message Format ........................219 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 9 V/f Pattern Setup ..........................249 Motor Setup............................. 249 Multi-Function Digital Outputs (MC Common)................. 249 Monitor Outputs (AC Common)....................... 249 E.3 User Setting Table ......................250 INDEX ........................253 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 10: Preface & General Safety
Preface & General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE.......................10 GENERAL SAFETY....................11 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive –...
Page 11: Preface
Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user.
Page 12: General Safety
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
Page 13: Yaskawa Electric Siep C710606 31B Yaskawa Ac Drive – J1000 Technical Manual Http://Nicontrols.com
Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
Page 14: Drive Label Warnings
To conform to requirements, make sure to ground the supply neutral for 400V class. Figure i.1 Warning Information Warning Label Figure i.2 Warning Information Position YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 15: Warranty Information
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.
Page 16: Receiving
This chapter describes the proper inspections to perform after receiving the drive and illustrates the different enclosure types and components. SECTION SAFETY....................16 MODEL NUMBER AND NAMEPLATE CHECK............17 COMPONENT NAMES...................19 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 17: Section Safety
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 18: Model Number And Nameplate Check
Heavy Duty Max. Motor Capacity Rated Output Max. Motor Capacity Rated Output Current A Current A 0001 0001 0002 0002 0003 0.75 0003 0006 0006 0.75 0010 0010 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 19 Rated Output Max. Motor Capacity Rated Output Current A Current A 0001 0001 0002 0.75 0002 0004 0004 0.75 0005 0005 0007 0007 0009 0009 0011 11.1 0011 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 20: Component Names
Figure 1.2 Exploded View of IP20/Open-Chassis Type Components Three-Phase AC200 V CIMR-Jo2A0006B <1> The drives CIMR-JoBA0001B ~ 0003B and CIMR-Jo2A0001B ~ 0004B do not have a cooling fan or a cooling fan cover. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 21 Figure 1.3 Exploded view of IP20/Open-Chassis Type Components Three-Phase AC200 V CIMR-Jo2A0012B <1> The drives CIMR-JoBA0006B and CIMR-Jo4A0001B ~ 0004B do not have a cooling fan or a cooling fan cover. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 22: Front Views
Refer to Control Circuit Wiring on page D – Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 42 Figure 1.4 Front Views of Drives YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 23 1.3 Component Names This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 24: Mechanical Installation
Mechanical Installation This chapter explains how to properly mount and install the drive. SECTION SAFETY....................24 MECHANICAL INSTALLATION................26 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 25: Section Safety
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer. Continuously operating an oil-lubricated motor in the low-speed range may result in burning. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 26 The power transmission mechanism will make noise and experience problems with service life and durability if the motor is operated at a speed higher than the rated speed. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 27: Mechanical Installation
Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 28: Installation Orientation And Spacing
2 mm according to Figure 2.3, derating must be considered and parameter L8-35 must be set. Refer to Parameter List on page 187. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 29: Exterior And Mounting Dimensions
Table 2.2 IP20/Open-Chassis (without an EMC filter) 2-M4 Dimensions (in) Drive Model Voltage Class CIMR-Jo Wt. (lb.) BA0001B Single-Phase BA0002B 200 V Class BA0003B 2A0001B 2A0002B Three-Phase 200 V Class 2A0004B 2A0006B YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 30 CIMR-Jo Wt. (lb.) BA0006B Single-Phase 200 V Class BA0010B 2A0010B Three-Phase 2A0012B 200 V Class 2A0020B 4A0001B 4A0002B 4A0004B Three-Phase 4A0005B 400 V Class 4A0007B 4A0009B 4A0011B YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 31 2.2 Mechanical Installation This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 32: Electrical Installation
TERMINAL BLOCK CONFIGURATION..............37 PROTECTIVE COVERS..................38 MAIN CIRCUIT WIRING..................39 CONTROL CIRCUIT WIRING................43 I/O CONNECTIONS....................47 MAIN FREQUENCY REFERENCE................49 3.10 BRAKING RESISTOR....................50 3.11 INTERLOCKING WITH CONNECTED MACHINERY..........52 3.12 WIRING CHECKLIST.....................53 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 33: Section Safety
Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 34 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual...
Page 35: Standard Connection Diagram
<1> Remove the jumper when installing an optional DC link choke. <2> The MC on the input side of the main circuit should open when the thermal relay is triggered. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 36 Stop relay (N.C.) Run command (run on momentary close) Stop command (stop on momentary open) Foward/reverse command (multi-function input: H1-05 = 0) Sequence input common Figure 3.2 3-Wire Sequence YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 37: Main Circuit Connection Diagram
(option) (option) Jumper B1 B2 Drive R/L1 U/T1 S/L2 V/T2 Motor T/L3 W/T3 Three phase 200 Vac — (400 Vac) Figure 3.4 Connecting Three-Phase Main Circuit Terminals YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 38: Terminal Block Configuration
Models: CIMR-JBA0006, 0010 CIMR-JBA0001, 0002, 0003 CIMR-J2A0010, 0012, 0020 CIMR-J2A0001, 0002, 0004, 0006 CIMR-J4A0001, 0002, 0004, 0005, 0007, 0009, 0011 Figure 3.5 Main Circuit Terminal Block Configurations YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 39: Protective Covers
Apply only a small amount of pressure to lock the cover back into place. Figure 3.8 Reattach the Protective Covers on an IP20/Open-Chassis Drive YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 40: Main Circuit Wiring
U/T1, V/T2, W/T3 14 to 10 1.2 to 1.5 –, +1, +2 – 14 to 10 0006 (10.6 to 13.3) B1, B2 – 14 to 10 14 to 10 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 41: Yaskawa Electric Siep C710606 31B Yaskawa Ac Drive – J1000 Technical Manual Http://Nicontrols.com
14 to 10 0005 1.2 to 1.5 –, +1, +2 – 14 to 10 0007 (10.6 to 13.3) 0009 B1, B2 – 14 to 10 14 to 10 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 42: Main Circuit Terminal Power Supply And Motor Wiring
Refer to Figure 3.9 when using multiple drives. Do not loop the ground wire. A – Correct B – Incorrect Figure 3.9 Multiple Drive Wiring YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 43 Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 44: Control Circuit Wiring
Digital Inputs Refer to Sinking/Sourcing Mode Switch on page Multi-function input 4 (Fault reset) Multi-function input 5 (Multi-step speed reference 1) Multi-function input common (Control common) Sequence common YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 45: Terminal Configuration
0.25 to 0.5 +V, A1, AC, 0.22 to 0.25 1.9 to 2.2 (24 to 18) 0.75 (18) 0.5 (20) (24 to 20) Single: 0.25 to 1.5 (24 to 16) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 46: Wiring Procedure
NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or equipment malfunction due to electrical interference. Connect control wires as shown in the following figure: YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 47 0 to +10 Vdc (20 kΩ) 4 to 20 mA (250 Ω)/ 0 to 20 mA (250 Ω) Figure 3.15 Wiring the Frequency Reference to the Control Circuit Terminals (External Reference) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 48: I/O Connections
FWD Run/Stop REV Run/Stop External Fault N.O. Fault Reset Multi-step Speed 1 SINK +24 V SOURCE Figure 3.17 Sinking Mode: Sequence from NPN Transistor (0 V Common) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 49 SINK External Fault N.O. Fault reset External power supply Multi-step speed 1 +24V SINK +24V SOURCE Figure 3.18 Source Mode: Sequence from PNP Transistor (+24 V Common) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 50: Main Frequency Reference
1: 0 to +10 V, bipolar input (negative frequency reference 0 to 3 terminal A1 signal level changes the direction) selection 2: 4 to 20 mA 3: 0 to 20 mA YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 51: Braking Resistor
Set parameter L3-04 = “0” to disable stall prevention during deceleration. Set parameter L8-01 to “1” to enable overheat protection when using a heatsink-mounted braking resistor option. Set L8-01 = “0” for other braking resistor types. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 52 1: Enabled. Braking Resistor is protected from overheat. L3-04: Stall Prevention During Decel 0: Stall prevention disabled. Operate the system and verify the required deceleration rate is obtained during dynamic braking or stopping. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 53: Interlocking With Connected Machinery
• when a fault such as overvoltage or undervoltage is triggered as soon as the Run command is entered • when the drive is in the Programming mode and will not accept a Run command even when entered. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 54: Wiring Checklist
Ensure that no frayed wires on the terminal block are touching other terminals or connections. Properly separate control circuit wiring and main circuit wiring. Analog signal line wiring should not exceed 50 m. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 55 3.12 Wiring Checklist This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 56: Start-Up Programming & Operation
THE DRIVE AND PROGRAMMING MODES............62 START-UP FLOWCHART..................68 POWERING UP THE DRIVE..................69 NO-LOAD OPERATION TEST RUN..............70 TEST RUN WITH LOAD CONNECTED..............71 VERIFYING AND BACKING UP PARAMETER SETTINGS.........72 TEST RUN CHECKLIST..................73 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 57: Section Safety
Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 58 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.
Page 59: Using The Digital Led Operator
Switches drive control between the operator (LOCAL) and the control circuit LO/RE Selection Key terminals (REMOTE). Note: LOCAL/REMOTE key effective during stop in drive mode. RUN Light Lit while the drive is operating the motor. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 60: Digital Text Display
Motor is rotating in reverse — Motor is rotating forward Drive Mode — Programming Mode Displays output frequency (Hz) — — As illustrated in this manual STOP YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 61: Lo/Re Led And Run Led Indications
Figure 4.1 RUN LED Status and Meaning Drive output frequency during stop STOP STOP 6 Hz 0 Hz Frequency setting RUN LED Flashing Figure 4.2 RUN LED and Drive Operation YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 62: Menu Structure For Digital Led Operator
Monitor Display Verify Menu Set Up Mode Parameter Setting Mode Figure 4.3 Digital LED Operator Screen Structure <1> Reverse can only be selected when LOCAL is set. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 63: The Drive And Programming Modes
= “1” to prohibit the motor from rotating in reverse. This sequence also puts the Drive Mode STOP drive in LOCAL mode. Switching to reverse: The LED is lit when LOCAL is selected YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 64 F 0.00 (0 Hz) to F 6.00 (6 Hz) while in Drive Mode. This example assumes the drive is set to LOCAL. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 65 In this example, the source of the frequency reference is changed from the control circuit terminals to the LED Operator (i.e., b1-01 is changed from 1 to 0). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 66: Changing Parameter Settings Or Values
The display automatically returns to the screen shown in Step 4. Press the key until back at the initial display. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 67: Verifying Parameter Changes: Verify Menu
1. For a list of digital input selections, Refer to Parameter List on page 187. 2. Setting a multi-function input terminal to a value of 1 disables the LO/RE key on the LED operator. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 68: Parameters Available In The Setup Group
Terminal AM Gain Setting d1-02 Frequency Reference 2 L1-01 Motor Protection Function Selection d1-03 Frequency Reference 3 L3-04 Stall Prevention Selection during Deceleration d1-04 Frequency Reference 4 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 69: Start-Up Flowchart
Fine tune parameters. Adjust application settings if necessary. Check the machine operation and verify parameter settings. Drive is ready to run the application. Figure 4.6 Basic Start-Up YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 70: Powering Up The Drive
If the V/f pattern voltage is increased motor torque may also increase. However, if the V/f voltage is set too high these problems may occur: • Excessive motor current. • Motor overheat or vibration. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 71: No-Load Operation Test Run
STOP STOP The drive should operate normally. Press to stop the motor. RUN flashes until the motor comes to a complete stop. Flashing YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 72: Test Run With Load Connected
• If the application permits running the load in the reverse direction, try changing motor direction and the frequency reference while watching for abnormal motor oscillation or vibration. • Correct any problems that occurs with hunting, oscillation, or other control-related issues. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 73: Verifying And Backing Up Parameter Settings
Copy Function (Optional) Parameter settings can be copied to another drive to simplify parameter restoration or multiple drive setup. The RS-232C Interface Unit (Removable Type) (SI-232/JC) is required to use the following options with J1000 drives: USB/Copy Unit (JVOP-181) The copy unit is an external option connected to the drive to copy parameter settings to another drive. It includes a USB adapter to connect the drive to a PC.
Page 74: Test Run Checklist
Bias adjustment: Set the minimum voltage/current signal and adjust the analog input bias (H3-04) until the frequency reference value reaches the desired minimum value. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 75 4.9 Test Run Checklist This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 76: Parameter Details
B: APPLICATION....................79 C: TUNING......................85 D: REFERENCE SETTINGS..................90 E: MOTOR PARAMETERS..................94 H: TERMINAL FUNCTIONS...................98 L: PROTECTION FUNCTIONS................112 N: SPECIAL ADJUSTMENTS................121 O: OPERATOR RELATED SETTINGS..............122 5.10 U: MONITOR PARAMETERS................126 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 77: A: Initialization
A1-04 is for entering the password when the drive is locked. A1-05 is a hidden parameter used to set the password. Parameter Name Setting Range Default A1-04 Password 0 to 9999 A1-05 Password Setting YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 78 “01” flashes Press to scroll to A1-04. Enter the password “1234”. Press to save the new password. Drive returns to the parameter display. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 79 Parameter settings can be edited after entering the correct password. Performing a 2-Wire or 3-Wire initialization resets the password to “0000”. Reenter the password to parameter A1-05 after drive initialization. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 80: B: Application
5.2. Make sure that switch S1 is set to “I” and set the appropriate signal level by entering 2 (4 to 20 mA) or 3 (0 to 20 mA) into parameter H3-01. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 81 Set the frequency reference to F6.00 (6 Hz). Press the key to start the motor. The RUN indicator LED will light and the motor STOP will begin rotating at 6 Hz. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 82 When a Stop command is issued or the Run command is removed, the drive will shut off its output and the motor will coast (uncontrolled deceleration) to stop where the stopping time is determined by the inertia and the friction in the driven system. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 83 As a safety precaution, the drive will not normally respond to a Run input when the digital operator is being used to adjust parameters in the Programming Mode (Verify Menu, Setup Mode, Parameter Settings Mode). If required by the application b1-08 can be used to changed this functionality. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 84: B2: Dc Injection Braking
Sets the time of DC Injection Braking at start. It can be used to stop a coasting motor before restarting it or to apply a braking torque at start. Disabled when set to 0.00 s. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 85 Used to completely stop a motor with high inertia load after ramp down. Increase the setting if the motor tends to coast by inertia after a stop. Name Setting Range Default b2-04 DC Injection Braking Time at Stop 0.00 to 10.00 s 0.50 s YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 86: C: Tuning
A digital output programmed for “During Fast-stop” (H2-01/02/03 = 4C) will be closed as long as Fast-stop is active. Parameter Name Setting Range Default C1-09 Fast-stop Time 0.0 to 6000.0 s 10.0 s YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 87: C2: S-Curve Characteristics
• Decrease the setting when the slip compensation response is too slow. • Increase this setting when the speed is not stable. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 88: C4: Torque Compensation
8/10 kHz 2 kHz Swing PWM Note: By changing the Duty Mode the drive maximum applicable motor power changes and the E2-ooparameters are automatically set to appropriate values. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 89 The carrier frequency can be set up to change linearly with the output frequency. In this case the upper and lower limits for the carrier frequency and the carrier frequency proportional gain (C6-03, C6-04, C6-05) have to be set as shown in Figure 5.7. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 90 — — — 2A0020 19.6 17.5 14.0 4A0007 — — — — — — — — 4A0009 — — — — — — — — 4A0011 11.1 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 91: D: Reference Settings
Reference 1 instead of d1-01. If the reference source is assigned to the digital operator (b1-01 = 0), then d1-01 will be used as Frequency Reference 1. The different speed references can be selected as shown in Table 5.9. Figure 5.9 illustrates the multi-step speed selection. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 92: D2: Frequency Upper/Lower Limits
If a lower reference than this value is input, the drive will run at the d2-02 level. If the drive is started with a lower reference than d2-02, it will accelerate up to d2-02. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 93: D3: Jump Frequency
1. The drive will use the active accel/decel time to pass through the specified dead band range but will not allow continuous operation in that range. 2. When using more than one Jump frequency, make sure that d3-01 ≥ d3-02. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 94: D4: Frequency Hold Function
Depending on which function is used, the frequency reference value that was saved can be cleared by: • Releasing the acceleration hold input. • Setting an Up or Down command while no Run command is active. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 95: E: Motor Parameters
When operating at greater than 60 Hz the output 120 Hz (with 60 Hz base) Constant output voltage will be constant. 180 Hz (with 60 Hz base) The following tables show details on V/f patterns. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 96 Table 5.14 Rated Output Operation, Examples M to O Example M 90 Hz Example N 120 Hz Example O 180 Hz 1.5 3 1.5 3 1.5 3 Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 97: E2: Motor 1 Parameters
E2-03: Motor No-Load Current Set E2-03 to the motor no-load current at rated voltage and rated frequency. Contact the motor manufacturer for information about the no-load current. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 98 • B-type insulation: Multiply 0.92 times the resistance value (Ω) listed on the Test Report at 75 °C. • F-type insulation: Multiply 0.87 times the resistance value (Ω) listed on the Test Report at 115 °C. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 99: H: Terminal Functions
(N.C.) (N.O.) Run Command (Runs when Closed) Stop Command (Stops when Open) FWD/REV (Multi-Function Input) (H1-05 = 0) Sequence Input Common Figure 5.14 3-Wire Sequence Wiring Diagram YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 100 Setting 7: Accel/Decel Time Selection 1 Used to switch between accel/decel times 1 and 2. Refer to C1-01 to C1-04: Accel/Decel Times 1 and 2 on page 85 for details. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 101 The inputs operate as shown in the table below. Status Description Up (10) Down (11) Open Open Hold current frequency reference Closed Open Increase frequency reference Open Closed Decrease frequency reference YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 102 Fault Reset (H1-oo = 14). Note: Fault Reset commands are ignored as long as the Run command is present. To reset a fault, first remove the Run command. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 103 Terminal Status Detection Method Detected Alarm Only Setting Always Ramp to Stop Coast to Stop Fast-stop N.O. N.C. during Run (continue Detected (fault) (fault) (fault) only running) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 104: H2: Multi-Function Output
During Run Fault Zero Speed Not used/Through Mode Speed Agree Alarm Frequency Detection 1 Torque Detection 1 (N.C.) Frequency Detection 2 During Reverse Operation Drive Ready Restart Enabled YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 105 Output frequency does not match the frequency reference while the drive is running. Closed Output frequency is within the range of frequency reference ± 2 Hz. Note: Detection works in both directions, forward and reverse. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 106 Output frequency exceeded L4-01. Note: The detection works in both forward and reverse. The value of L4-01 will be used as the detection level for both directions. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 107 The Fault configured digital output will close whenever the drive experiences a fault (this excludes faults CPF00 and CPF01). Setting F: Not Used Use this setting when the terminal is not used or when using the terminal as a throughput. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 108: H3: Analog Input Terminal A1 Settings
H3-01: Terminal A1 Signal Level Selection Selects the input signal level for analog input A1. Name Setting Range Default H3-01 Terminal A1 Signal Level Selection 0 to 3 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 109 Parameter H3-04 sets the level of the selected input value that is equal to 0 V input at terminal A1. Both can be used to adjust the analog input A1 characteristics. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 110 Gain = 100 % Frequency H3-01 = 0 reference 2.0 V 10 V Bias = -25% H3-01 = 1 Figure 5.30 Frequency Reference Setting by Analog Input with Negative Bias YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 111: H4: Multi-Function Analog Output Terminal Am
Name Setting Range Default H4-02 Multi-Function Analog Output Terminal AM Gain -999.9 to 999.9% 100.0% H4-03 Multi-Function Analog Output Terminal AM Bias -999.9 to 999.9% 0.0% YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 112: H5: Memobus/Modbus Serial Communication
The H5-oo parameters are used to set up the drive for MEMOBUS/Modbus Communications. Refer to MEMOBUS/Modbus Serial Communication on page 214 for detailed descriptions of the H5-oo parameters. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 113: L: Protection Functions
Use this setting when operating a drive duty motor with a torque ratio of 1:10. This motor type is allowed to run with 100% load from 10% up to 100% speed. Running slower speeds with full load can trigger an overload fault. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 114: L2: Momentary Power Loss Ride-Thru
When a momentary power loss occurs the drive can be set to automatically return to the operation it was performing when the power went out based on certain conditions. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 115: L3: Stall Prevention
L3-02. Acceleration continues when the current falls below L3-02. The Stall Prevention level is automatically reduced in the field weakening area. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 116 2. This method may lengthen the total deceleration time compared to the set value. If this is not appropriate for the application consider using a braking option. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 117: L4: Speed Agree
MA-MB-MC. L4-01: Speed Agreement Detection Level Parameter L4-01 sets the detection level for the digital output functions “Speed Agree”, “Frequency Detection 1”, and “Frequency Detection 2”. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 118: L5: Fault Restart
Torque detection 1, N.O. (output close when overload is detected) Torque detection 1, N.C. (output opens when overload is detected) Figure 5.37 shows the function of overtorque detection. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 119: L8: Hardware Protection
This parameter selects the dynamic braking resistor protection when using an optional heatsink mounted braking resistor (ERF type, 3% ED). Name Setting Range Default L8-01 Internal Braking Resistor Protection 0 or 1 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 120 5.7 L: Protection Functions Setting 0: Disabled Disables the braking resistor protection. Use this setting for any braking option other than the Yaskawa ERF Type resistor. Setting 1: Enabled Enables the protection for ERF type resistors. L8-05: Input Phase Loss Protection Selection Enables or disables the input phase loss detection.
Page 121 • Above 7 Hz when the current exceeds 112% of the drive rated current. The drive uses the delay time of 0.5 s and a hysteresis of 12% when switching the carrier frequency back to the set value. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 122: N: Special Adjustments
• Increase the gain by 1.25 to 1.30 to improve the breaking power of overexcitation. • Reduce the value when the motor slip gets too high, which can trigger overcurrent (oC), motor overload (oL1), or drive overload (oL2) faults. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 123: O: Operator Related Settings
This parameter is configured at the factory and does not normally require adjustment in the field. It is available primarily to accommodate control board replacement in the event of damage. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 124: O3: Copy Function
Parameter settings in the drive are compared to those in the LED operator. Note: When using the copy function, the drive model number (o2-04) and the software number (U1-14) must match or an error will occur. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 125: O4: Maintenance Monitor Settings
This value should be reset to 0 when the relay has been replaced. Note: The maintenance actual time depends on the environment the drive is used in. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 126 Resets the data for the U2-oo monitors. Once o4-11 is set to 1 and the ENTER key is pressed, the fault data are erased and the display returns to 0. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 127: U: Monitor Parameters
• Highest peak current that has occurred and output frequency at the time the peak current occurred. Refer to U4: Maintenance Monitors on page for a complete list of U4-oo monitors and descriptions. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 128: Troubleshooting
This chapter can also serve as a reference guide for tuning the drive during a trial run. SECTION SAFETY....................128 MOTOR PERFORMANCE FINE TUNING............130 DRIVE ALARMS, FAULTS, AND ERRORS............131 FAULT DETECTION.....................133 ALARM DETECTION...................140 OPERATOR PROGRAMMING ERRORS............144 DIAGNOSING AND RESETTING FAULTS............146 TROUBLESHOOTING WITHOUT FAULT DISPLAY..........147 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 129: Section Safety
Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 130 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. Check all the wiring after installing the drive and connecting other devices to ensure that all connections are correct.
Page 131: Motor Performance Fine Tuning
This section offers helpful information for counteracting oscillation, hunting, or other faults that occur while performing a trial run. Note: This section describes parameters that are commonly edited. Consult Yaskawa for more information on detailed settings and fine-tuning the drive. Parameters for Tuning the Drive Table 6.1 Parameters for Tuning the Drive...
Page 132: Drive Alarms, Faults, And Errors
Check the LED operator for information about possible faults if the drive or motor fails to operate. Refer to Using the Digital LED Operator on page If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: • Drive model •...
Page 133 Drive Unit Setting Error oPE05 Run Command Selection Error oPE02 Parameter Setting Range Error oPE10 V/f Data Setting Error oPE03 Multi-Function Input Setting Error oPE11 Carrier Frequency Setting Error YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 134: Fault Detection
• Check the various options available to minimize the effects of noise. • Counteract noise in control circuit, main circuit, and ground wiring. • Use Yaskawa-recommended cables, or another type of shielded line. Ground the shield on the controller A communications data error occurred due to side or on the drive input power side.
Page 135 External Fault (input terminal S4) External fault at multi-function input terminal S4. External Fault (input terminal S5) External fault at multi-function input terminal S5. Cause Possible Solution YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 136 Magnetic contactor (MC) on the output side of Set up the operation sequence so that the MC is not tripped while the drive is outputting current. the drive has turned on or off. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 137 • Enter the rated frequency to E1-06 (Base Frequency). Multiple motors are running off the same Disable the Motor Protection function (L1-01 = “0”) and install a thermal relay to each motor. drive. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 138 • For 200 V class: approximately 410 V • For 400 V class: approximately 820 V (740 V when E1-01 is less than 400) Cause Possible Solution YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 139 Note: The magnitude of the braking load trips the braking resistor overheat alarm, NOT the surface temperature. Using the braking resistor more frequently than its rating trips the alarm even when the braking resistor surface is not very hot. Cause Possible Solution YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 140 The contactor on the inrush prevention circuit is damaged. • Check monitor U4-06 for the performance life of the inrush prevention circuit. • Replace the drive if U4-06 exceeds 90%. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 141: Alarm Detection
• Use surge absorbers on magnetic contactors or other equipment causing the disturbance. A data error occurred due to noise. • Use cables recommended by Yaskawa or another type of shielded line. The shield should be grounded on the controller side or on the drive input power side.
Page 142 • Clear debris caught in the fan that restricts air circulation. LED Operator Display Minor Fault Name Overtorque 1 Drive output current was greater than L6-02 for longer than the time set in L6-03. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 143 There is a problem with the drive input • Lower the voltage of the drive input power so that it is within the limits listed in the power voltage. specifications. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 144 • Check the capacity of the drive input power transformer. Air inside the drive is too hot. • Check the temperature inside the drive. The CHARGE indicator light is broken or • Replace the drive. disconnected. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 145: Operator Programming Errors
E1-06 is greater than or equal to E1-07 is greater than or equal to E1-09. Cause Possible Solutions — Correct the settings for E1-04, -06, -07 and -09. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 146 If C6-05 is less than or equal to 6, the drive operates at Correct the parameter settings. C6-03. Upper and lower limits between C6-02 and C6-05 contradict each other. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 147: Diagnosing And Resetting Faults
SC Digital Input Common = 12) If the above methods do not reset the fault, turn off the drive main power supply. Reapply power after LED operator display is out. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 148: Troubleshooting Without Fault Display
Refer to Sinking/Sourcing Mode Switch on page mode is incorrect. • Check the frequency reference monitor (U1-01). Frequency reference is too low. • Increase the frequency by changing the maximum output frequency (E1-09). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 149 • Use a motor designed to work specifically with a drive when using a 400 V class unit. • Install an AC reactor on the output side of the drive. The motor fan has stopped or is clogged. Check the motor fan. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 150 Check the frequency reference terminal input gain level assigned to terminal A1 (parameter incorrect values. H3-03). Poor Speed Control Accuracy Cause Possible Solutions Slip compensation function disabled or set up Adjust the slip compensation gain (C3-01). incorrectly. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 151 • Place the motor on a rubber pad to reduce vibration. Note: The drive may have trouble assessing the status of the load due to white noise generated when using Swing PWM (C6-02 = 7). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 152 The LOCAL/REMOTE mode is not selected properly. mode. The drive is not in Drive Mode. A run command will not be issued. Exit to the Drive mode and cycle the run command. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 153 • Change the Carrier Frequency Selection (C6-02) to lower the carrier frequency. operate and cut off the drive input power. Note: Leakage current increases in proportion to cable length. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 154: Periodic Inspection & Maintenance
This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance. SECTION SAFETY....................154 INSPECTION......................156 PERIODIC MAINTENANCE.................158 DRIVE COOLING FANS..................160 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 155: Section Safety
Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 156 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.
Page 157: Inspection
Recommended Daily Inspection Table 7.1 outlines the recommended daily inspection for Yaskawa drives. Check the following items on a daily basis to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection.
Page 158: Recommended Periodic Inspection
Recommended Periodic Inspection Table 7.2 outlines the recommended periodic inspections for Yaskawa drive installations. Periodic inspections should generally be checked every 3-6 months; however, the drive may require more frequent inspection due to poor environments or rigorous use. Operating and environmental conditions, along with experience in each application, will determine the actual inspection frequency for each installation.
Page 159: Periodic Maintenance
LED digital operator by viewing the appropriate monitor parameter. When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
Page 160 If the Maintenance Monitor is not reset, the drive will not have the correct value of the performance life for the new component. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 161: Drive Cooling Fans
NOTICE: Follow cooling fan replacement instructions. The cooling fan cannot operate properly when installed incorrectly and could seriously damage the drive. To ensure maximum useful product life, replace all cooling fans when performing maintenance. Contact your Yaskawa representative or supplier to order replacement cooling fans as required. Number of Cooling Fans...
Page 162: Cooling Fan Replacement
Install the replacement cooling fan into the drive, ensuring the alignment pins line up, as shown in the figure below: YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 163 Ensure that the left and right tabs are locked back into place. Align the left and right cover tabs to install the fan cover back on the top of the drive. Figure 7.5 Installation YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 164: Peripheral Devices & Options
This chapter explains the installation of available peripheral devices and options for the drive. SECTION SAFETY....................164 DRIVE OPTIONS AND PERIPHERAL DEVICES..........165 CONNECTING PERIPHERAL DEVICES.............166 INSTALLING PERIPHERAL DEVICES..............167 OPTIONS......................177 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 165: Section Safety
Failure to comply may result in ESD damage to the drive circuitry. Never connect or disconnect the motor from the drive while the drive is outputting voltage. Improper equipment sequencing could result in damage to the drive. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 166: Drive Options And Peripheral Devices
8.2 Drive Options and Peripheral Devices Drive Options and Peripheral Devices The following table of peripheral devices lists the names of the various devices/options available for Yaskawa drives. Contact Yaskawa or your Yaskawa agent to order these peripheral devices. • Peripheral Device Selection: Refer to Yaskawa catalog for selection and part numbers.
Page 167: Connecting Peripheral Devices
Keep this in mind when designing a wiring sequence to interrupt the power to the drive. The default setting for the drive is to not trigger an output terminal that indicates a fault restart is being performed (L5-02 = 0). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 168: Installing Peripheral Devices
Disconnecting the Power Supply The drive should be shut off in the case of a fault in external equipment such as braking resistors through use of a Magnetic Contactor (MC). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 169: Connecting An Ac Reactor Or Dc Link Choke
DC link choke wiring. R/L1 S/L2 T/L3 A – Power supply C – Drive B – MCCB D – DC link choke Figure 8.4 Connecting a DC Link Choke YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 170: Connecting A Surge Suppressor
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper application of noise filters could result in damage to the drive. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 171 E – Noise filter B – Power supply F – Shielded motor cable C – Noise filter G – Motor D – Drive Figure 8.9 Reducing Radio Frequency Noise YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 172: Zero-Phase Reactor
5 ~ 10% greater than if driven by the commercial power supply. In addition, the cooling capacity of a motor with a shaft-driven fan decreases when operating at low speeds. Even if the load current is within the motor rated YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 173: Nema Type 1 Kit
Do not allow ice to develop on the drive. Refer to Installation Environment on page 26 for all other installation environment specifications. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 174 Table 8.4 IP20/Open-Chassis Design Fitted with the NEMA Type 1 Kit 4-M4 NEMA Type 1 Dimensions (in) Drive Model Kit Model Wt. (lb) CIMR-Jo Single-Phase 200 V Class BA0006B 020564C 0.18 0.06 BA0010B 020564D 0.18 0.06 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 175 4A0001B 020564G 0.18 0.06 4A0002B 020564G 0.18 0.06 4A0004B 020564C 0.18 0.06 4A0005B 020564J 0.18 0.06 4A0007B 020564J 0.18 0.06 4A0009B 020564J 0.18 0.06 4A0011B 020564H 0.18 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 176 Properly connect all wiring after installing the drive and connecting other devices. Reattach all protective covers when wiring is complete. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 177 A –Pass power wiring and control signal wiring through different exit holes at the bottom of the drive. Figure 8.14 Reattach the Protective Covers and Conduit Bracket YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 178: Options
Contact Yaskawa or your Yaskawa agent to order options. • Option Selection: Refer to Yaskawa catalog for more details on option card selection and part numbers. • Option Installation: Refer to option unit manual for option unit installation instructions.
Page 179 8.5 Options This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 180: Specifications
A.1 HEAVY DUTY AND NORMAL DUTY RATINGS..........180 A.2 SINGLE/THREE-PHASE 200 V CLASS DRIVES..........181 A.3 THREE-PHASE 400 V CLASS DRIVES..............182 A.4 DRIVE SPECIFICATIONS..................183 A.5 DRIVE WATT LOSS DATA..................185 A.6 DRIVE DERATING DATA..................186 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 181: Heavy Duty And Normal Duty Ratings
Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, carrier frequency, and current limit. The default setting is for ND (C6-01 = 1). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 182: Single/Three-Phase 200 V Class Drives
Differences between Heavy Duty (HD) ratings and Normal Duty (ND) ratings for the drive include rated input and output current, overload capacity, carrier frequency and current limit. Set parameter C6-01 to “0” for HD or “1” for ND (default). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 183: Three-Phase 400 V Class Drives
Differences between Heavy Duty (HD) ratings and Normal Duty (ND) ratings for the drive include rated input and output current, overload capacity, carrier frequency and current limit. Set parameter C6-01 to “0” for HD or “1” for ND (default). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 184: Drive Specifications
Cooling Fan Failure Circuit protection (“fan-lock” sensor) Protection Ground Fault Protection <4> Electronic circuit protection DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 185 <5> All models have an IP20/Open-Chassis enclosure as standard. Use the NEMA Type 1 Kit option to convert drives to an IP20/NEMA Type 1 enclosure rating. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 186: Drive Watt Loss Data
26.2 96.9 44.5 21.8 66.3 4A0007 81.0 30.7 111.7 58.5 28.4 86.9 4A0009 84.6 32.9 117.5 63.7 31.4 95.1 4A0011 107.2 41.5 148.7 11.1 81.7 46.0 127.7 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 187: Drive Derating Data
The drive standard ratings are valid for an installation altitude up to 1000 m. If the altitude exceeds 1000 m, both the drive input voltage and the rated output current must be derated for 1% per 100 m. The maximum altitude is 3000 m. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 188: Parameter List
This appendix contains a full listing of all parameters and settings available in the drive. B.1 PARAMETER GROUPS..................188 B.2 PARAMETER TABLE..................189 B.3 DEFAULTS BY DRIVE MODEL AND DUTY RATING ND/HD......204 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 189: Parameter Groups
Frequency Reference Hold Operator Keypad Functions V/f Pattern Copy Function Motor Setup Maintenance Functions Digital Inputs Status Monitor Digital Outputs Fault History Analog Inputs Maintenance Monitor Analog Outputs YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 190: Parameter Table
0: Run command accepted only in the operation menu. Selection while in b1-08 1: Run command accepted in all menus. 0 to 2 Programming 2: Prohibit entering Programming Mode during Run Mode YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 191: C: Tuning
Sets the slip compensation gain. Decides for what amount the output C3-01 Slip Compensation frequency is boosted in order to compensate the slip. 0.0 to 2.5 <1> Gain Note: Adjustment is not normally required. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 192 <2> Default setting value is dependent on parameter o2-04, Drive Model Selection and C6-01, Drive Duty Selection. <3> Default setting value is dependent on parameter C6-02, Carrier Frequency Selection. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 193: D: References
= A or 10/11). <1> Parameter can be changed during run. <2> Range upper limit is dependent on parameters E1-04, Maximum Output Frequency, and d2-01, Frequency Reference Upper Limit. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 194: E: Motor Parameters
<2> Default setting value is dependent on parameter o2-04, Drive Model Selection and C6-01, Drive Duty Selection. <3> Setting range becomes 0.00 to 130.00 for drives 0.2 kW and smaller. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 195: H Parameters: Multi-Function Terminals
Closed: Decelerates at the Fast-Stop time C1-09. Fast-Stop (N.O.) To restart the Fast-Stop input must be released and Run must be cycled. Fast-stop (N.C.) Open: Decelerates according to C1-09 (Fast-stop Time) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 196 L6-03 Reverse Direction Closed: Drive is running in the reverse direction Restart Enabled Closed: An automatic restart is performed Closed: LOCAL LOCAL/REMOTE Status Open: REMOTE YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 197 Selects the communication parity for MEMOBUS/Modbus communication. Cycle power for the setting to take effect. Comm. Parity H5-03 0: No parity 0 to 2 Selection 1: Even parity 2: Odd parity YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 198: L: Protection Function
2: CPU Power Active - Drive will restart if power returns as long as the CPU is working. L3: Stall Prevention Function Use L3 parameters to configure the Stall Prevention function. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 199 Speed Agree and drive output will shut down on an oL3 fault). 4: oL3 at RUN - Fault (overtorque detection is always active and drive output will shut down on an oL3 fault). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 200 <2> Default setting value is 120% when C6-01 is set to 1 (ND) and 150% when C6-01 is set to 0 (HD). <3> This parameter is not reset to the default value when the drive is reinitialized using A1-03. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 201: N: Advanced Performance Set-Up
– Factory use. – – – – – o3: Copy Function Use o3 parameters to Read, Copy and Verify the parameter settings to and from the drive. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 202: U: Monitors
10 V: 200 Vrms U1-06 Displays the output voltage. 0.1 V Reference (400 Vrms) U1-07 DC Bus Voltage Displays the DC bus voltage. 10 V: 400 V (800 V) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 203 Displays IGBT usage time as a percentage of expected U4-07 IGBT performance life. Parameter o4-09 can be used to reset this No signal output avail. <2> Maintenance monitor. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 204 <2> When this value reaches 100%, the maintenance period has been reached for the component in question and the drive is at risk of faulting out due to component failure. Periodically check the maintenance monitors to avoid this situation. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 205: Defaults By Drive Model And Duty Rating Nd/Hd
E2-05 Motor line-to-line resistance Ω 35.98 20.56 20.56 9.84 9.842 5.156 5.156 3.577 1.997 1.601 Momentary power loss ride-through − time Momentary power loss Baseblock − time YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 206 1.90 2.30 2.30 2.60 E2-05 Motor line-to-line resistance Ω 6.495 4.360 4.360 3.333 3.333 1.595 − Momentary power loss ride-through time − Momentary power loss Baseblock time YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 207 B.3 Defaults by Drive Model and Duty Rating ND/HD This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 208: Memobus/Modbus Communications
C.6 DRIVE OPERATIONS BY MEMOBUS/MODBUS..........217 C.7 COMMUNICATIONS TIMING................218 C.8 MESSAGE FORMAT....................219 C.9 MESSAGE EXAMPLES..................221 C.10 MEMOBUS/MODBUS DATA TABLE..............223 C.11 CHANGING DRIVE PARAMETERS..............230 C.12 COMMUNICATION ERRORS................231 C.13 SELF-DIAGNOSTICS...................232 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 209: Section Safety
Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices. Failure to comply could result in damage to the drive. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 210: Memobus/Modbus Configuration
Master (PLC or other) DRIVE DRIVE DRIVE Figure C.1 Connecting Multiple Drives to a PLC YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 211: Communication Specifications
8 bit (fixed) Parameters Parity Select even, odd, or none Stop bit 1 bit (fixed) Protocol MEMOBUS/Modbus (using RTU mode only) Max Number of Slaves 255 drives (RS-485) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 212: Connecting To A Network
Shut the power off and wait until the display on the LED operator goes out completely. Turn the power back on. The drive is now ready to begin communicating with the master. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 213: Wiring Diagram For Multiple Connections
1. Turn on the DIP switch at the SI-485/J that is located at the end of the network. Turn it off at all other slaves. 2. Set H5-07 to “0” when using the RS-422 interface. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 214: Network Termination
DIP switch S2. DIP switch S2 (in the ON position) RS-422 RS-485 switch terminal resistance (1/2 W, 120 Figure C.5 Serial Communications Terminal and DIP Switch S2 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 215: Memobus/Modbus Setup Parameters
Stopping Method after Communication Error 0 to 3 Setting 0: Ramp to Stop Using Current Accel/Decel Time Setting 1: Coast to Stop Setting 2: Fast-stop Using C1-09 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 216 Bit 0 of MEMOBUS/Modbus register 0001H will start and stop the drive in the forward direction. Bit 1 will start and stop the drive in reverse. Setting 1: Run/Stop, FWD/REV Bit 0 of MEMOBUS/Modbus register 0001H will start and stop the drive. Bit 1 changes the direction. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 217 MEMOBUS Frequency Reference and Frequency Monitor Unit 0 to 3 Setting 0: 0.1Hz / 1 Setting 1: o1-03 Based Setting 2: 100% / 30000 Setting 3: 0.1% / 1 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 218: Drive Operations By Memobus/Modbus
Run Command Selection Refer to b1-01: Frequency Reference Selection on page 79 Refer to b1-02: Run Command Selection on page 80 details on external reference parameter selections. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 219: Communications Timing
Increase H5-06 if the drive response causes overrun in the master. PLC→Drive Drive→PLC PLC→Drive Command message Response message Command message Time H5-06 24 bit length setting Figure C.8 Minimum Response Wait Time YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 220: Message Format
Continue with steps 3 to 5 until the last data has been processed. • The result of the last shift or XOR operation is the checksum. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 221 To be sure that the data is valid, perform a CRC-16 calculation on the response message data as described above. Compare the result to the CRC-16 checksum that was received within the response message. Both should match. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 222: Message Examples
Function Code Upper Upper Error Code Test Code Test Code Lower Lower Upper CRC-16 Upper Upper Lower Data Data Lower Lower Upper Upper CRC-16 CRC-16 Lower Lower YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 223: Writing To Multiple Registers
Starting Data Lower Upper Next Data Lower Upper CRC-16 Lower Note: For the number of bytes in the command message, take double the number of the data quantity. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 224: Memobus/Modbus Data Table
Control Selection Setting bit 0 to B Reserved 000FH bit C Terminal S5 input enabled (enabled when bit C of register 000FH switches ON) bit D to F Reserved YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 225: Monitor Data
0, 1 Reserved bit 2 Input Phase Loss (PF) 0029H bit 3 Output Phase Loss (LF) bit 4 Braking Resistor Overheat (rH) bit 5 to bit F Reserved YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 226 002EH to 0030H Reserved 0031H DC Bus Voltage, 1 Vdc units 0032H to 0033H Reserved Product Code 1 [ASCII], 0034H Product Type (J0 for J1000) 0035H to 003CH Reserved YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 227 00C1H bit A Input Phase Loss (PF) bit B, C Reserved bit D Digital Operator Connection Fault (oPr) bit E EEPROM Write Error (Err) bit F Reserved YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 228 Reserved 00CBH bit 8 External Fault 1 (input terminal S1) (EF1) bit 9 External Fault 2 (input terminal S2) (EF2) bit A to F Reserved 00CCH-00CFH Reserved YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 229: Broadcast Messages
6 to B Reserved bit C Multi-Function Digital Input S5 (enabled when bit C of register 000FH is ON) bit D to F Reserved 0002H Frequency Reference 30000/100% YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 230: Fault History Contents
External Fault (input terminal S1) (EF1) 0009H External Fault 3, input terminal S3 (EF3) 003AH External Fault (input terminal S2) (EF2) 000AH External Fault 4, input terminal S4 (EF4) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 231: Changing Drive Parameters
“CPF06” will be displayed the next time power to the drive is cycled. To prevent this problem, wait approximately 5 seconds after issuing the ENTER command before shutting off drive power. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 232: Communication Errors
Note: If the slave address specified in the command message is 00H, all slaves execute the write function, but do not return response messages to the master. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 233: Self-Diagnostics
Remove the wire jumpers from terminal R+, R-, S+, S- and, S5-SC and set back DIP switch S3 to its original position. Set terminal S5 to its original function. Return to normal operation. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 234: Standards Compliance
Appendix: D Standards Compliance This appendix explains the guidelines and criteria for maintaining CE and UL standards. D.1 SECTION SAFETY....................234 D.2 EUROPEAN STANDARDS..................236 D.3 UL STANDARDS....................241 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 235: Section Safety
31,000 RMS symmetrical amperes, 240 Vac maximum (200 V class) and 480 Vac maximum (400 V class) when protected by branch circuit protection devices specified in this manual. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 236 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.
Page 237: European Standards
Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the drive and EMC noise filter in the same enclosure.
Page 238 C – Motor Figure D.2 Installation Method Ground the largest possible surface area of the shield to the metal conduit when using braided shield cable. Yaskawa recommends using a cable clamp. A – Braided shield cable C – Cable clamp (conductive) B –...
Page 239 I – Wiring distance as short as E – Drive possible J – EMC noise filter Figure D.4 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V / 400 V Class) YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 240 4.4 x 6.7 x 1.8 3.6 x 6.1 2A0012 FS23637-14-07 1.28 4.4 x 6.7 x 1.8 3.6 x 6.1 2A0020 FS23637-24-07 1.98 5.7 x 6.9 x 2.0 4.7 x 6.1 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 241 400 V Three-Phase Units 4A0002 3.2 A UZDA-B 28 mH 4A0004 Note: Models not listed in the above table do not require a DC link choke for EMC compliance. YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 242: Ul Standards
Main Circuit Terminal Wiring Yaskawa recommends using UL-listed copper wires (rated at 75 °C) and closed-loop connectors or CSA-certified ring connectors sized for the selected wire gauge to maintain proper clearances when wiring the drive. Use the correct crimp tool to install connectors per manufacturer recommendation.
Page 243 U/T1, V/T2, W/T3 14 to 10 1.2 to 1.5 –, +1, +2 – 14 to 10 0011 (10.6 to 13.3) B1, B2 – 14 to 10 14 to 10 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 244 Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10 Factory Recommended Branch Circuit Protection Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL508C. Semiconductor protective type fuses are preferred. Alternate branch circuit protection devices are also listed in Table D.7.
Page 245: Drive Motor Overload Protection
Default Setting: Model Dependent Parameter E2-01 (motor rated current) protects the motor if parameter L1-01 is not set to 0 (default is 1, standard induction motor protection enabled). YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 246 Time (min) Cold Start Hot Start Motor Current (%) (E2-01=100 %) Figure D.8 Motor Overload Protection Time YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 247 D.3 UL Standards This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 248: Quick Reference Sheet
DRIVE AND MOTOR SPECIFICATIONS.............248 BASIC PARAMETER SETTINGS................249 USER SETTING TABLE..................250 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 249: Drive And Motor Specifications
Date of Usage Motor Items Description Items Description Manufacturer Motor Rated Current Model Number of Motor Motor Rated Power Poles Motor Rated Voltage Motor Base Speed r/min YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 250: Basic Parameter Settings
E.2 Basic Parameter Settings E.2 Basic Parameter Settings Use the following tables to keep records of the most important parameters. Have these data available when contacting Yaskawa technical support. Basic Setup Item Setting Value Memo Control Mode A1-02 = Normal/Heavy Duty Selection...
Page 251: User Setting Table
Motor Overload Protection Time d3-01 Jump Frequency 1 Continuous Electrothermal Operation L1-13 d3-02 Jump Frequency 2 Selection d3-04 Jump Frequency Width L2-01 Momentary Power Loss Operation Selection YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 252 Inrush Prevention Relay Maintenance Setting L8-12 Ambient Temperature Setting o4-09 IGBT Maintenance Setting L8-18 Soft CLA Selection o4-11 U2, U3 Initial Value Selection L8-35 Side-by-Side Selection YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 253 E.3 User Setting Table This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 254: Index
Baseblock Command (N.O.) ..........194 Comm. Fault Detection Selection ........197 Base Frequency ............136 Communication Parity Selection ........196 bb............... 132, 140 Communication Speed Selection ........196 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 255 Forward/Reverse Run Command Input Error....... 141 Drive Unit Setting Error ............132 Forward Run Command (2-Wire sequence) ........ 195 Drive Watt Loss Data ............185 Fref/Fout Agree 1 ............... 195 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 256 LED Check ..............203 LED Operator ............19, 58, 59 LF ................132, 135 I/O Connections..............35 LO/RE ..............60, 66, 70 IGBT Maintenance ............. 202 LOCAL................66 IGBT Maintenance Setting ............ 201 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 257 Output Current (A) ............181, 182 Multi-Function Digital Input Terminal S4 Function Selection ... 194 Output Frequency............... 201 Multi-Function Digital Input Terminal S5 Function Selection ... 194 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 258 Safety Hazard Definitions ............11 U1-11 ................202 Safety Information..............11 U1-13 ................202 S-Curve Characteristic at Accel End ......... 190 U1-19 ................202 S-Curve Characteristic at Accel Start ........190 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 259 Wire Gauge, Three Phase 200 V Class ........40, 242 Wire Gauge, Three Phase 400 V Class ........40, 242 Wire Gauges...............39 Wiring Checklist ..............53 Wiring Procedure ..............45 Zero Speed............... 195 YASKAWA ELECTRIC SIEP C710606 31B YASKAWA AC Drive – J1000 Technical Manual http://nicontrols.com...
Page 260 Revision History The revision dates and the numbers of the revised manuals appear on the bottom of the back cover. Revision Date of Publication Section Revised Content Number Cover Revision: Format Revision: Reviewed and corrected entire documentation Chapter 3 Revision: Precautions on installing a leakage breaker Chapter 8 Revision: Wire Gauge and Torque Specifications December 2011...
Page 261 Compact V/f Control Drive Technical Manual YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp...

YASKAWA J1000 Technical Manual

Preface & General Safety

Preface

General Safety

1 Receiving

2 Mechanical Installation

3 Electrical Installation

4 Start-Up Programming & Operation

5 Parameter Details

6 Troubleshooting

7 Periodic Inspection & Maintenance

8 Peripheral Devices & Options

Specifications

Heavy Duty and Normal Duty Ratings

Single/Three-Phase 200 V Class Drives

Three-Phase 400 V Class Drives

Drive Specifications

Drive Watt Loss Data

Drive Derating Data

Parameter List

Parameter Groups

Parameter Table

Defaults by Drive Model and Duty Rating ND/HD

Memobus/Modbus Communications

Section Safety

Memobus/Modbus Configuration

Communication Specifications

Connecting to a Network

Memobus/Modbus Setup Parameters

Drive Operations by Memobus/Modbus

Communications Timing

Message Format

Message Examples

Memobus/Modbus Data Table

Changing Drive Parameters

Communication Errors

Self-Diagnostics

Standards Compliance

Section Safety

European Standards

UL Standards

Quick Reference Sheet

Drive and Motor Specifications

Basic Parameter Settings

User Setting Table

Index

Quick Links

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for YASKAWA J1000