Related Manuals for Maximum 054-6810-8
Summary of Contents for Maximum 054-6810-8
- Page 1 Plunge/Fixed-base Router model no. 054-6810-8 IMPORTANT: INSTRUCTION Please read this manual carefully before MANUAL using this product, and save it for reference.
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Page 3: Table Of Contents
TABLE OF CONTENTS Technical Specifications Safety Guidelines Key Parts Diagram Important Information Assembly Instructions Operating Instructions Maintenance Troubleshooting Part list Warranty NOTE: If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at 1-888-670-6682. -
Page 4: Technical Specifications
054-6810-8 | contact us 1-888-670-6682 TECHNICAL SPECIFICATIONS Rated voltage 120V ~ 60 Hz Rated power input Horsepower 2.0 HP No-load speed 11,000–25,000 RPM Collet capacity 1/4 & 1/2" Plunge stroke 2" Base dimensions Fixed base 6" Plunge base 6 1/2"... -
Page 5: Safety Guidelines
RULES FOR SAFE OPERATION KNOW YOUR TOOL To operate this tool, carefully read this Instruction Manual and all labels affixed to the Plunge/Fixed-base Router. Keep this Manual available for future reference. IMPORTANT This tool should only be serviced by a qualified service technician. For more information, call the toll free helpline at 1-800-689-9928. - Page 6 054-6810-8 | contact us 1-888-670-6682 • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
- Page 7 • Before starting the router, check that the cutter is firmly positioned and secured in the collet. • Do not exceed the maximum indicated rotation speed of the cutter. • Routing operations must always be performed against the direction of rotation (cutter-rotation) of the cutter.
- Page 8 054-6810-8 | contact us 1-888-670-6682 • When operating the router, always hold the handles firmly with both hands. Always ensure that your footing is secure when working. • Be prepared for the reaction torque of the router, particularly if the cutter becomes jammed in the workpiece.
- Page 9 The label on your tool may include the following symbols. The symbols • and their definitions are as follows: V ..... Volts A ..... Amperes Hz ....Hertz W ....Watts min ....Minutes ....Alternating current ..... Direct current ....
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Page 10: Key Parts Diagram
054-6810-8 | contact us 1-888-670-6682 PACKAGE CONTENTS: Router, plunge base, fixed base, 2 self-releasing collets (1/2" & 1/4"), collet wrench, straight-edge guide, pattern guide, 2 dust-extraction adaptors, chip shield, screws, and instruction manual KEY PARTS DIAGRAM... -
Page 11: Lock Lever
PART PART ON/OFF switch Handle Lock lever Cable Spindle lock Variable-speed dial Collet Lock nut Dust-extraction adaptor Base plate LED worklight Depth stop Locking arm Depth-adjustment knob Live tool indicator Adjustment button Adjustment bar Chip shield... -
Page 12: Important Information
054-6810-8 | contact us 1-888-670-6682 IMPORTANT INFORMATION Before attempting to use this router, familiarize yourself with all of its operating features and safety requirements. This electric router is designed to be used only for milling and edge forming in wood or similar materials. Any other use of the... - Page 13 CHIP SHIELD (fig 3) fig 3 The chip shield helps to keep dust and chips away from the operator; it will not stop objects larger than woodchips thrown from the bit. Screw (Included) WARNING! • Always wear eye protection. The chip shield deflector is not intended as a safety guards.
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Page 14: Assembly Instructions
054-6810-8 | contact us 1-888-670-6682 ASSEMBLY INSTRUCTIONS SWITCHING FROM THE FIXED BASE TO THE PLUNGE BASE (see fig 4 to fig 7) To remove the fixed base fig 4 1. Unplug the router. 2. Loosen the lock lever on the fixed base. -
Page 15: Spindle Lock
SWITCHING FROM THE PLUNGE BASE TO THE FIXED BASE (see fig 4 to fig 7) To remove the plunge base fig 7 1. Unplug the router. 2. Loosen the lock lever. 3. Tighten the locking arm for stability. 4. Remove the motor pack from the plunge base. -
Page 16: Collet
180° (1/2 turn), lowers the cutter bit 1/16". One full turn clockwise (360°) - zero “0” to zero “0” - lowers the bit 1/8". The system allows a maximum of 7 full 360° clockwise revolutions in order to lower the cutter bit 7/8" (22.3 mm). The Depth-indicator Ring may be reset to zero “0”... - Page 17 Adjusting the depth Turn the motor off, and unplug the tool from the power source. Place the router on a flat, level surface, with the back of the fixed base facing the operator. Loosen the Motor Clamp (A). With the cutter bit already installed, press the Rough-adjustment Knob (B), and lower the motor into the base until the cutter bit is very close to the flat surface on which the base is sitting.
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Page 18: Locking Arm
054-6810-8 | contact us 1-888-670-6682 SETTING THE CUTTING DEPTH FOR PLUNGE BASE ROUTING The cutting depth can be adjusted in two ways: by depressing the handles, or by turning the depth stop on the plunge base. Adjustment by depressing the handles... - Page 19 PLUNGING ACTION (fig 11) fig 11 The plunge base feature simplifies depth adjustments and allows the cutter bit to be accurately lowered into the workpiece for precise set-ups. To lower the cutter bit, release the plunge-lock lever by moving it “UP” to Edge the unlock position.
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Page 20: Operating Instructions
054-6810-8 | contact us 1-888-670-6682 OPERATING INSTRUCTIONS TO TURN THE ROUTER ON AND OFF fig 13 (fig 13) The router motor is turned “ON” and “OFF” with using the toggle switch located on the top cap of the motor housing. - Page 21 STARTING THE CUT Much of routing is a trial-and-error process of making various adjustments, fig 14 followed by test cuts as you become familiar with all of your router’s operational abilities. To avoid ruining good material, make your test cuts on scrap materials.
- Page 22 054-6810-8 | contact us 1-888-670-6682 EDGE ROUTING WITH THE FIXED/PLUNGE BASE (fig 14) 1. Unplug the router. 2. Set the cutting depth and place the router on the edge of workpiece, making sure that the cutter does not contact the workpiece.
- Page 23 INTERNAL ROUTING WITH THE Plunge up fig 15 PLUNGE BASE (figs 15 and 15a) set up 1. Set the cutting depth and lock the plunge action in the raised (Up) position. Turn the motor “On” and allow the motor build up to its full speed (see fig 15).
- Page 24 NOTICE: The size (diameter) of the pilot that is used determines the maximum width that can be cut with the pilot against the workpiece edge (a small pilot exposes all of the bit; a large pilot reduces this amount by 1/16 in.). Any of the piloted cutter bits can be used without a pilot for edge shaping with guides.
- Page 25 FEEDING THE fig 17 ROUTER FEED ROUTER (fig 17) DIRECTION The secrets to professional- looking routing are careful set-up for the cut, proper depth-of-cut selection, knowing how the cutting bit reacts in the workpiece, and the rate and ROTATION direction of feed of the router. ROUTER FEED DIRECTION DIRECTION OF FEED:...
- Page 26 054-6810-8 | contact us 1-888-670-6682 DIRECTION OF FEED - INTERNAL Guide outside fig 18a CUTS (figs 18a and 18b) Bit rotation When making an internal cut, such as a groove, dado, or slot, the edge guide, Thrust straight edge, or board guide must...
- Page 27 RATE OF FEED (figs 19a and 19b) fig 19a Bit Shank The proper rate of feed depends on several factors: the hardness and moisture content of the workpiece, the depth of cut, and the cutting diameter of the bit. When cutting shallow grooves in soft woods, such as pine, you may use a faster rate of feed.
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Page 28: Maintenance
054-6810-8 | contact us 1-888-670-6682 MAINTENANCE Before cleaning or performing any maintenance, verify that the router has been disconnected from the power supply. Keep all ventilation openings clean. Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents. -
Page 29: Troubleshooting
TROUBLESHOOTING Problem Possible causes Solution The router is not Insert the plug from the router The router does plugged into an power cord into an electrical not work electrical outlet. outlet. -
Page 30: Part List
054-6810-8 | contact us 1-888-670-6682 EXPLODED VIEW Motor Unit Fixed Unit... - Page 31 Plunge Base Router Accessory...
- Page 32 054-6810-8 | contact us 1-888-670-6682 Part No. Description Part No. Description 5610220000 Screw 3420356000 Housing 3320366000 Rear Cover 3550592000 Spindle Lock 5610017000 Screw 5660005000 “E’’ Ring 3121518000 Transparent 3660174000 Stop Spring 4900247000 PCB Plate 5630179000 3122851000 Seal Ring...
- Page 33 No. Part No. Description No. Part No. Description 5620049000 Screw 3660166000 Spring 5650172000 Washer 3123581000 Bellows Seal 5670040000 Located Pin 5690120000 “O’’Ring 5620032000 Screw 3550576000 Long Plunge 3120200000 Depth 3550575000 Plunge Rod Adjusting Cap 5690002000 “O’’ Ring 5620103000 Screw 3550791000 Depth Stop Bar 5650007000 Gasket...
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Page 34: Warranty
(with the same model, or one of equal value or specification), at the sole discretion of the Maximum Canada authorised repair centre (“Service Provider”). We will bear the cost of any repair or replacement and any costs of labour relating thereto. - Page 35 This warranty applies for a period of 5 years from the date of original retail purchase, as indicated on the bill of sale. Neither the retailer, Maximum Canada, nor the manufacturer shall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product.
- Page 36 In addition to the 5-Year Limited Warranty, this MAXIMUM product is covered by our: 1-Year Repair Warranty...
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