Related Manuals for Toro 44044
Summary of Contents for Toro 44044
- Page 1 Form No. 3350–447 Rev A Turf Sweeper 4800 Model No. 44044—Serial No. 240000001 and Up Operator’s Manual English (EN)
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Page 2: Table Of Contents
While Sweeping ......The Toro General Commercial Products Warranty . . . Dumping the Hopper . -
Page 3: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Supervisor’s Responsibilities Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The two numbers are stamped on a plate which is located on the blower housing. -
Page 4: While Operating
• Safety interlock switches are for the operators with terrain angles, ricochets, or missing or damaged protection. Disconnected or malfunctioning safety guards, can lead to thrown object injuries. Do not interlock switches could allow the machine to operate in resume sweeping until area is cleared. an unsafe manner and may cause personal injury. -
Page 5: While Dumping
• Perform only those maintenance instructions described in this manual. If major repairs are ever needed or • Under rare circumstances wet, compressed grass assistance desired, contact an Authorized TORO clippings may generate heat. Always empty the hopper Distributor. before storing the unit. - Page 6 • Do not over speed the engine by changing the governor settings. Maximum engine rpm with no load is 3000 rpm. To ensure safety and accuracy, have an Authorized TORO Distributor check maximum engine speed with a tachometer. • Engine must be shut off before checking oil or adding oil to the crankcase.
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Page 7: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 87-6020 67-5360 53-4420 01-506-0080 27-7310 85-7490 95-0390 98-8880 80-9350... - Page 8 95-0384 01-506-0090 95-0370 1. Fast 3. Slow 2. Continuous variable 95-0387 setting 95-0371 1. Choke—on 2. Choke—off 95-0388 95-0383 88-8950 95-0389...
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Page 9: Specifications
Specifications General Specifications Three wheeled, front steer, rear drive, one person ride–on turf sweeper with welded Type steel frame and integral hopper for collecting debris. Manufacturer: Kohler, Model CH1 BS, air cooled, 4 cycle Horsepower: 18 @ 3600 RPM Maximum Torque: 30 ft.–lb. @ 2500 RPM Compression Ratio: 8.5. -
Page 10: Optional Equipment
Read before operating the machine. Kohler Engine Owners Manual Read before operating the machine. Parts Catalog Registration Card Fill out and return to Toro. Before Operating Check Tire Pressure Check tire pressure every eight hours or daily to assure proper levels. -
Page 11: Check Crankcase Oil
87 or higher. In countries using the Research method, it (weight) must be selected according to average should be 90 octane minimum. anticipated ambient temperature. Temperature/viscosity THE TORO COMPANY STRONGLY recommendations are as follows: RECOMMENDS THE USE OF FRESH, CLEAN, A. Above 0_ F (–18_ C)–Use l0W–30 or 10W–40. -
Page 12: Check Hydraulic System Oil
1. Use a clean rag to clean area around fuel tank cap. 3. Wipe up any gasoline that may have spilled to prevent a fire hazard. 2. Remove the cap from the fuel tank and fill the 5 gallon tank to within 1 inch (25 mm) from the top with unleaded gasoline. -
Page 13: Check Torque Of Wheel Nuts
Check Torque of Wheel Nuts Important To prevent system contamination, clean top of hydraulic oil containers before opening. Assure pour spout and funnel are clean. When adding oil to the Warning hydraulic system, use a funnel with a fine screen–200 mesh–and ensure funnel and oil are clean. -
Page 14: Know Your Controls
Authorized TORO Distributor for assistance. Choke (Fig. 5)–To start a cold engine, move the choke Ignition Key Switch (Fig. 5) – The key switch, which is control forward to close the choke. - Page 15 Seat Adjusting Lever (Fig. 6) – To adjust fore and aft Caution position of seat, move lever on left side of seat outward, slide seat to desired position, and release lever so it will lock in position. UNEXPECTED MOVEMENT OF THE MACHINE CAUSED BY AN IMPROPERLY ADJUSTED TRACTION PEDAL MAY CAUSE PERSONAL INJURY.
- Page 16 Caution ACCIDENTAL MOVEMENT OF MACHINE DUE TO PARKING BRAKE NOT BEING SET MAY CAUSE PERSONAL INJURY. • The hydrostatic transmission will not, at any time, act as a parking brake for the machine. To engage parking brake, pull back on lever. •...
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Page 17: Operation
Operation B. A disconnected or malfunctioning safety interlock switch could allow the engine to continue running when the Reel PTO Engagement handle is in the HIGH or LOW (engaged) position or the traction Warning pedal is depressed with the operator off the seat. ROTATING PARTS CAN CAUSE SERIOUS Caution PERSONAL INJURY... -
Page 18: Pushing Or Towing Sweeper
Pushing or Towing Sweeper Sweeper Operation In case of an emergency, the sweeper can be pushed or towed for a short distance. However, TORO does not 1. Release the parking brake. recommend this as standard procedure. 2. With the throttle 1/2 open and the choke closed, insert... -
Page 19: While Sweeping
While Sweeping Dumping the Hopper Danger Danger TIP OVER CAN CAUSE SERIOUS INJURY OR TIP OVER/ELECTRICAL SHOCK COULD DEATH. CAUSE SERIOUS INJURY OR DEATH. • NEVER operate on steep slopes. • NEVER dump hopper on a slope. Always dump • Sweep slopes up and down, never across the hopper on level ground. -
Page 20: Lubrication
Lubrication Lubricate Fittings and Bearings The sweeper has four self–sealing bearings and two grease fittings that must be lubricated regularly with No, 2 General Purpose Lithium Base Grease. it machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. -
Page 21: Maintenance
Note: For further information on engine operation, maintenance, and repair of engine, refer to engine manufacturer’s owner’s manual. In some cases TORO may recommend more frequent maintenance intervals than the engine manufacturer. This is due to the extremely dirty and dusty conditions that turf sweepers operate in. -
Page 22: General Precleaner And Air Cleaner Maintenance
General Precleaner and Air Cleaner Maintenance The engine is equipped with a replaceable, high density paper air cleaner element and an oiled foam precleaner which surrounds the paper element. Figure 20 1. Air cleaner cover 2. Air cleaner cover knob 3. -
Page 23: Clean Air Intake/Cooling Areas
6. When servicing air cleaner, check the air cleaner base. 0.030 in (0.76mm) Make sure it is secured and not bent or damaged. Check element cover for damage or improper fit. Replace all damaged air cleaner components. Note: Before reassembling air cleaner make sure rubber seal is in position around stud. - Page 24 Important If hydraulic oil becomes contaminated, contact your local Authorized TORO Distributor because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. Continuing to operate machine with contaminated hydraulic all could cause system damage.
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Page 25: Checking Hydraulic Lines And Hoses
mesh) and ensure funnel and oil are clean. This procedure prevents accidental contamination of the hydraulic oil which will damage the hydraulic system. 6. Place all controls in the neutral or disengaged position and start engine. Run engine at idle for 3–5 minutes to circulate hydraulic fluid and remove any air trapped in the system. -
Page 26: Belt Removal/Installation
6. Adjust the left–hand side. It is very important that the Note: The inside and outside of the belt are not the same. left side and right side are adjusted equally (from the When looking at the front reel pulley (Fig. 25), with the frame). -
Page 27: Clutch Testing
2. Adjust the air gap to .018” (.5mm) by inserting a 1. Position machine on a level surface, shut the engine off, thickness gauge into the clutch inspection slots. Evenly and remove the key from the ignition switch. Do not tighten the three lock nuts on clutch to reduce the air set the parking brake. -
Page 28: Steering Chain Adjustment
Failure to maintain proper torque could result in The Rubber Finger Puller (TORO Part No. 48–002–5691) failure or loss of wheel and may result in personal can be used to remove and install reel fingers. -
Page 29: Battery Storage
Reconnect cables, positive (+) cable first and coat terminals with Grafo 1. Battery cover 112X skin over grease (TORO Part Number 505– 46) or petroleum jelly, 5. Check the electrolyte level every .50 hours of operation or, it machine is in storage, every 30 days. -
Page 30: Troubleshooting
Troubleshooting Condition Possible Causes Corrective Action Sweeper Not Picking Up 1. Missing or broken fingers. 1. Replace missing or broken fingers. 2. Broken belt or improper 2. Replace belt/adjust tension. tension. 3. Check sheaves for sheared 3. Replace key. key. 4. -
Page 31: Hydraulic Schematic
Hydraulic Schematic... -
Page 32: Electrical Schematic
Electrical Schematic... -
Page 33: Recommended Maintenance Schedule
Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval After first 5 hours • Change engine oil and filter. • Check reel drive belts. After first 10 hours • Torque wheel lug nuts. • Clean and lubricate foam pre–cleaner. Every 25 hours •... -
Page 34: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check safety interlock operation. Check parking brake operation. Check engine oil level. Check hydraulic fluid level. Check air filter precleaner. Check engine cooling fins. -
Page 35: Storage
B. Clean the battery, terminals and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin over grease (TORO Part Number 505–46), or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfating of the battery. -
Page 36: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.