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Summary of Contents for Viessmann Vitomax 200-HW
- Page 1 VIESMANN Operating and service instructions for contractors Vitomax 200-HW Type M238 Oil/gas fired high pressure hot water boiler Combustion output 4.0 to 18.2 MW VITOMAX 200-HW Please keep safe. 5592 548 GB 06/2007...
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Page 2: Safety Instructions
Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and material losses. Safety instructions explained & the Code of Practice of relevant trade associations, Danger & all current safety regulations as This symbol warns against the defined by DIN, EN, DVGW, TRGI, risk of injury. - Page 3 Instal- charge static loads. ling non-authorised compo- nents and non-approved modifications/conversion can compromise safety and may invalidate our warranty. For replacements, use only ori- ginal spare parts from Viessmann or those which are approved by Viessmann.
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Page 4: Table Of Contents
Index Index Operating information Operating tips ..................... Operational checks ..................Shutdown ....................Maintenance information................Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance ........Further details regarding the individual steps ..........11 Additional information Standard values for water quality ............... 20 Commissioning/service reports ............... -
Page 5: Operating Information
Operating information Operating tips According to the Pressure Equipment The relevant authority may grant, Directive 97/23/EC, a steam boiler upon application, permission to oper- category IV may only be taken into ate the boiler without permanent use when the relevant authority has supervision, subject to it being granted permission for the installation equipped in accordance with EN... -
Page 6: Shutdown
Operating information Operational checks (cont.) Carry out the following checks Have someone carry out the following monthly: checks every six months (in accor- & Check the function of the safety dance with TRD 602 and 604): valve. & Check the safety equipment. &... - Page 7 Operating information Shutdown (cont.) Longer interruptions of operation Water side Wet conservation, as long as there is no risk of frost 1. Fill the boiler up to the highest pos- sible level with treated feedwater. To prevent oxygen corrosion, add an oxygen binder to the boiler water (e.g.
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Page 8: Maintenance Information
Operating information Shutdown (cont.) Keep the surfaces dry during the idle periods (by inserting desiccant (e.g. silica gel) or by air changes from a connected dryer). Further details For further details, see the operating instructions for conservation on the water and hot gas side or the VdTÜV datasheets (no. -
Page 9: Commissioning, Inspection, Maintenance
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • • • 1. Starting the heating system ..........•... - Page 10 Commissioning, inspection, maintenance Steps - commissioning, inspection and . . . (cont.) Commissioning steps Inspection steps Maintenance steps Page • • 19. Checking the flue pipe for soundness • • 20. Adjusting the burner ............
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Page 11: Further Details Regarding The Individual Steps
Commissioning, inspection, maintenance Further details regarding the individual steps Starting the heating system Details provided by the burner 11. Switch ON the main isolator, the manufacturer and regarding switch for the boiler drives and accessories the burner control switch in this order (observe the burner manu- 1. -
Page 12: Shutting Down The System
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 17. Check the fittings for leaks prior to 18. Check the boiler door(s) and and during the heat-up phase and clean-out cover after approx. 50 retighten, where required. hours for leaks and retighten all Retighten all fittings at max. -
Page 13: Removing The Burner (If Required)
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Removing the burner (if required) 1. Remove the fuel supply line. 2. Undo screws A and remove burn- er with burner plate B. Opening the cleaning door(s) Undo screws A at cleaning door(s) B and open the cleaning door(s). -
Page 14: Chamber Door
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Opening the clean-out cover and combustion chamber door 1. Remove clean-out cover B. 2. Open combustion chamber door Extracting (if installed) and cleaning the turbulators Remove turbulators A without force. For this, use the turbulator extractor that is part of the cleaning equipment. -
Page 15: Flue Pipe
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cleaning the heating surface, the flue outlet and flue pipe 1. Clean flues A, combustion cham- ber B and reversing chamber with the brush and remove combustion residues. 2. Remove combustion residues from the flue pipe and the flue outlet. -
Page 16: The Cleaning Doors
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Inserting turbulators (if appropriate) and closing the clean- ing doors 1. Insert turbulators B (only in the 3rd flue C) as far as they will go. 2. Close the clean-out doors. 3. -
Page 17: Installing The Burner
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Installing the burner 1. Secure burner plate B with screws A to burner flange C. 2. For pressure-jet gas burner: Fit the gas supply pipe. Danger Escaping gas leads to a risk of explosion. -
Page 18: Accordance With The Log For Steam Boiler Systems Category Iv
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Check the function of all safety equipment in accordance with the log for steam boiler systems category IV. Check the safety valves plus the tem- perature and pressure limiters in accordance with manufacturer's details. -
Page 19: Chamber Doors
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cleaning the sight glass in the combustion chamber doors Check the sight glass with gaskets A for leaks and clean. Checking the water quality For standard values, see page 20. Adjusting the burner By the burner manufacturer or authorised heating contractor. -
Page 20: Additional Information
Additional information Standard values for water quality According to the EN 12953 part 10 and the VdTÜV datasheet 1466 regarding the water quality for hot water boilers in heating systems, the following details apply to heating sys- tems operated with flow temperatures in excess of 100 °C: Operation with circulating water with low salt content Only use water with a low salt content... - Page 21 Drinking Water litre Order/Drinking Water Treatment Order [or local regulations] Phosphate (PO ) for < 2.5 < 5 < 15 Viessmann hot water boi- litre lers When using oxygen bin- ders: – – Sodium sulphite < 10 litre...
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Page 22: Commissioning/Service Reports
Commissioning/service reports Commissioning/service reports Commissioning Service Service date: Service Service Service date: Service Service Service date: Service Service Service date: Service Service Service date:... - Page 23 Commissioning/service reports Vitomax 200-HW spare parts Note When ordering spare parts, please quote the serial number and the boiler type (see type plate). Tick the required spare parts and state the number required. Obtain standard parts from your local supplier.
- Page 24 Commissioning/service reports Vitomax 200-HW spare parts (cont.) A Serial number: B Boiler type:...
- Page 25 Commissioning/service reports Vitomax 200-HW spare parts (cont.) A Serial number: B Boiler type:...
- Page 26 Commissioning/service reports Vitomax 200-HW spare parts (cont.) A Serial number: B Boiler type:...
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Page 27: Keyword Index
Keyword index Keyword index Burner installation Operational checks ..........Burner, removal . - Page 28 Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040 E-mail: info-uk@viessmann.com...
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