Sea-doo Speedster 200 Operator's Manual
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Sea-doo Speedster 200 Operator's Manual

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  • Page 2 Gelcote International † Knight’s Spray-Nine is a trademark of Korkay System Ltd. The following trademarks are the property of Bombardier Recreational Products Inc. (BRP) or its affiliates: ® SEA-DOO ™ ROTAX BOMBARDIER* LUBE ® Sea-Doo Synthetic Grease Printed in Canada (LMO-2005-002a.fmSB)
  • Page 3 We encourage you to have an Annual Safety Inspection of your boat. Please con- tact your authorized Sea-Doo sport boat dealer for further details. Finally, we invite you to visit your authorized Sea-Doo sport boat dealer for regular safety maintenance as well as any boating accessories you may require.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................Hazard Statements .................. Advisory Statements ................SAFETY INFORMATION SAFETY ..................10 Safe Boating Checklist................Safety Equipment ..................Carbon Monoxide and Boating ..............Lanyard Stop Switch................Safe Boating Practices................Passenger Safety..................Rules of the Road ..................Voluntary Inspections ................
  • Page 5 15) Bilge Drain Plug................. 16) Grab Handles ..................17) Rear Grab Handle(s) ................18) Ladder ....................19) Swim Platform .................. 20) Seats ....................21) Bow Seats/Storage ................22) Rear Seats/Storage ................23) Spotter Seat ..................24) Cup Holders ..................25) Port/Starboard Console Storage Compartments....... 26) Glove box ..................
  • Page 6 PRE-OPERATION CHECKS ............63 Hull ......................Jet Pump Water Intakes................Bilge......................Battery ..................... Fuel Tank/Oil Levels ................Engine Compartment ................Fire Extinguisher..................Steering System ..................Throttle System ..................Shifter System..................Inlet Clearance System................Safety Lanyard and Engine Start/Stop Buttons ........Storage Compartment Covers..............
  • Page 7 PERIODIC INSPECTION CHART ..........95 SPECIFICATIONS ................ 97 SI METRIC INFORMATION ............100 WARRANTY INFORMATION ............101 BRP LIMITED WARRANTY FOR MODEL YEAR 2005 SEA-DOO ® SPORT BOATS SOLD IN THE UNITED STATES AND CANADA .. 102 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR ®...

  • Page 8: Foreword

    For any questions pertaining to the which, if not avoided, may result in warranty and its application, please consult an authorized Sea-Doo sport minor or moderate personal injury or boat dealer. property damage. It may also be used to alert against unsafe practices.

  • Page 9: Advisory Statements

    Advisory Statements Advisory statements alert you to con- ditions that affect equipment opera- tion, maintenance, and servicing prac- tices. An IMPORTANT statement indicates a procedure intended to prevent dam- age to equipment or associated com- ponents. The information and components/ system descriptions contained in this guide are correct at the time of publica- tion.

  • Page 10: Safety Information

    SAFETY INFORMATION SAFETY INFORMATION...

  • Page 11: Safe Boating Checklist

    SAFETY Your safety and that of your passengers – Like any other boat, this boat has no and fellow boaters is YOUR responsibil- brake. Stopping distance will vary de- ity. Before launching your boat, you pending on initial speed, load, wind, should completely read and understand and water conditions.
  • Page 12 – Engine exhaust contains carbon Before Getting Underway... monoxide (CO), which can cause in- – Always perform the pre-operation jury or death if inhaled in sufficient checks as specified in this Opera- quantities. Do not operate the boat tor's Guide. in a confined area or allow CO to ac- –...

  • Page 13: Safety Equipment

    Operators and Passengers... – Know the capacity of the fuel tank. Avoid fueling at night except under – Never operate a boat while under well-lit conditions. Gas spills are not the influence of drugs or alcohol. It noticeable in the dark. Do not carry is a Federal offense.
  • Page 14 Personal Flotation Devices (PFDs) PFD Type I, Wearable has the greatest required buoyancy. Its design allows Federal regulations require that you for turning most unconscious persons have at least one Coast Guard ap- in the water from face down position proved personal flotation device (PFD) to a vertical or slightly backward, face- for each person in a recreational boat...
  • Page 15 PFD Type III, Wearable allows wearers PFD Type V, Wearable must be worn. to place themselves in a vertical or When inflated, it provides buoyancy slightly backward position. It does not equivalent to Type I, Il or III PFDs. turn the wearer. It maintains the wear- When it is deflated, however, it may er in a vertical or slightly backward po- not support some people.
  • Page 16 – For their own safety and the safety 2. Keep a positive attitude about your survival and rescue. This will im- of others, all non-swimmers, poor swimmers, and small children prove your chances of extending should wear PFD’s at all times your survival time until rescue.
  • Page 17 Visual Distress Signal Devices Sound Signaling Devices Visual distress signal devices ap- NOTE: No single signaling device is proved by the U.S. Coast Guard are re- appropriate for all purposes. Consider quired on all recreational boats operat- keeping various types of equipment on ing on coastal waters and on boats board.

  • Page 18: Carbon Monoxide And Boating

    – first aid kit Carbon Monoxide and Boating – dock fenders – VHF radio Burning a material containing carbon produces carbon monoxide (CO), an – EPIRB odorless and colorless gas. Because – boat hook CO weighs the same as air, it can spread throughout an enclosed space –...
  • Page 19 Carbon Monoxide Accumulation Following are examples of possible situations where CO may accumulate within your boat while docked, anchored, or underway. Become familiar with these ex- amples and their precautions to prevent personal injury or death. WARNING Exhaust Fumes! Generator or hull exhaust from other vessels while either docked or anchored can emit poisonous CO gas and cause excessive ac- cumulation within cabin and cockpit areas.
  • Page 20 While underway, CO concentrations can increase by backdrafting or “the station wagon effect”. Backdrafting is caused by factors such as relative wind direction, speed, or the bow being too high. To prevent this, open canvas whenever possible to provide positive airflow through the hull. Boat houses, seawalls, and other boats in close proximity or confined areas can contribute to increased CO levels.

  • Page 21: Lanyard Stop Switch

    Do NOT operate your boat The DESS post incorporates a shutoff without performing the switch, lanyard cap, lanyard, and lan- following checklists: yard clip. The lanyard clip must be se- curely attached to the operator's PFD, Each Boating Day clothing, arm, or leg. Be sure to attach the lanyard clip to a place where it is ✔...

  • Page 22: Safe Boating Practices

    Safe Boating Practices – Do not use the boat in weather or sea conditions beyond the skill or YOU are responsible for your own experience of the operator or the safety, the safety of your passengers, comfortable capability of the boat or and the safety of fellow boaters.

  • Page 23: Rules Of The Road

    First Aid Know the waters in which the boat is to be operated. Current, tides, rapids, As a boat operator, you should be fa- hidden obstacles, wakes and waves miliar with basic first aid procedures etc. can affect safe operation. It is not that may be needed while you are far advisable to operate the boat in rough from help.
  • Page 24 Make sure you know and understand Safe Riding the navigation system applicable to – Always keep in mind that as the the waterways where you intend to throttle lever is returned to idle po- use the boat. sition, less directional control is available, and when the engine is Collision Avoidance off, directional control is lost.

  • Page 25: Voluntary Inspections

    Maneuverability of the Voluntary Inspections Boat/Towing State boating officials in many states – Do not overload the boat or take on or the U.S. Coast Guard Auxiliaries of- more passengers than designated fer courtesy inspections to check out for the particular boat. Overloading your boat.
  • Page 26 2. Always wear a personal flotation WARNING device (PFD) approved by the U.S. Coast Guard. Wearing a properly “Teak Surfing” is extremely dan- designed PFD helps a stunned or gerous to participants due to their unconscious person stay afloat. A proximity to the rear of the boat Type-IV water-ski vest is an ap- where direct contact with the ex-...
  • Page 27 F00A2LY SWIM AREA BUOY F00A2MY 11. Do not water ski between sunset and sunrise. It is illegal in most DIVER DOWN FLOAT states. WARNING 12. Do not drive the boat directly be- hind a water skier, tuber or wake- Avoid Personal Injury! Do not al- boarder.
  • Page 28 FASTER - SLOWER - SPEEK OK - Palm of one hand pointing Palm pointing down. Arm upraised with thumb and upward. finger joined to form circle. RIGHT TURN - LEFT TURN - RETURN TO DROP-OFF AREA - Arm outstretched pointing Arm outstretched pointing Arm at 45 degree from body to the right.

  • Page 29: Vehicle Information

    VEHICLE INFORMATION...

  • Page 30: Registration Number Location

    REGISTRATION NUMBER LOCATION All boats are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to the following illustration for location. The registration number must appear on each side of the boat.

  • Page 31: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your boat. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo sport boat dealer. Please read the following labels carefully before operating your boat.
  • Page 32 Label 2 Label 6 WARNING F13L1VY F13L1NY Label 3 Label 7 WARNING F04LAYY TYPICAL — REFER TO ACTUAL LABEL F13L1OY ON BOAT Label 8 Label 4 WARNING WARNING F13L1TY F13L1MY Label 5 WARNING F13L1SY Label 9 WARNING F13L1QL...
  • Page 33 D485,526; D483,315; D482,649; D469,053; D468,254; D467,860; D467,859; D465,446; D465,194; D464,601; D459,693; D409,555; D400,844. SEA-DOO, ISLANDIA, UTOPIA, SPEEDSTER, SPORTSTER, ROTAX, 4-TEC and their associated graphic designs are trademarks of Bombardier Recreational Products Inc. or their affiliates. BOMBARDIER, CHALLENGER are trademarks of Bombardier Inc. used under license.

  • Page 34: Identification Numbers

    IDENTIFICATION NUMBERS 4-Tec Engines The main components of the boat (hull and engines) are identified by different The Engine Identification Number serial numbers. It may sometimes be- (E.I.N.) is located on the upper crankcase come necessary to locate these num- on MAGNETO side of each engine.

  • Page 35: Controls, Components And Instruments Location

    CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION Cockpit F13L15L COCKPIT VIEW Overview 26,27,28,29 20 32,35 38,46 36 17 25 21,24 36 25 17 25 22 37 25 36 26 31 F13L35L TYPICAL...
  • Page 36 40,48 40,48 F13L17L TYPICAL — REAR VIEW 1. Safety Lanyard/DESS Post 27. Glove Box 2. Steering Wheel 28. Radio/CD Player 3. Throttle Levers 29. 12-Volt Accessory Jack 4. Shift Lever 30. Bow Storage Compartment 5. Start/Stop Buttons 31. Deck Storage Compartment 6.

  • Page 37: Controls, Components And Instruments Functions

    CONTROLS, COMPONENTS AND INSTRUMENTS FUNCTIONS 1) Safety Lanyard/DESS Post (engine cut-out switch) WARNING Always use the safety lanyard when operating your boat to help prevent a runaway boat and re- duce the risk of personal injury or death. Disconnect the lanyard when stopped to help prevent ac- F09L06Y cidental starting.

  • Page 38: Steering Wheel

    To have an additional safety The steering wheel controls the direc- lanyard programmed, refer to an autho- tion of the boat. Turning the steering rized Sea-Doo sport boat dealer. wheel clockwise steers the boat to the right and inversely.

  • Page 39: Throttle Levers

    2) Throttle Levers When pushed forward, the boat accel- erates. When fully pulled back, en- gines return to idle speed and the boat is gradually stopped by water drag. F09L08Z TYPICAL — SHIFT LEVER 1. Throttle levers must be fully pulled back (idle speed) to shift 2.

  • Page 40: Start/Stop Buttons

    To start engines, press and hold each WARNING button. Release immediately after each engine is started. Proceed the Only use reverse at slow speed same way for the other engine. Only and for the shortest time possible. one engine at a time can be started. Always ensure the path behind is clear of objects and persons in- cluding children playing in shal-...

  • Page 41: Bilge Air Blower Switch

    5) Bilge Air Blower Switch CAUTION: Do not operate for a pro- longed time if the bilge is dry: bat- tery drainage will occur and pump will be damaged. The bilge pump may be operated with- out the safety lanyard on its switch. CAUTION: Always turn pump OFF when bilge is dry or before operat- ing the engines above idle.

  • Page 42: Deck Light Switch

    8) Deck Light Switch 11) Fuel Gauge Fuel Gauge Located in dashboard, this gauge con- tinuously indicates the amount of fuel in fuel tank when engines are running. The gauge is illuminated whenever the navigation lights are used. The fuel level can also be verified with- out having engines running.

  • Page 43: Speedometer

    The gauge is illuminated whenever the Restart engine(s). If light(s) remains lit, navigation lights are used. take boat to nearest authorized Sea-Doo A speed sensor mounted on the cen- sport boat dealer for servicing. ter of the transom sends the signal to the speedometer.

  • Page 44: Bilge Drain Plug

    15) Bilge Drain Plug 18) Ladder Once boat is on trailer, unscrew the Located under the swim platform, the drain plugs, block the wheels and raise ladder conveniently helps in reboard- the bow slightly with the trailer jack (if ing the boat. so equipped) to allow water to drain.

  • Page 45: Swim Platform

    19) Swim Platform 23) Spotter Seat Provides an anti-skid surface for easy Located beside driver seat, this seat is boarding from rear of boat. provided to be used by the observer when towing a skier. Rotate seat to WARNING rear facing position for use. Engines must be off when using WARNING swim platform.

  • Page 46: Glove Box

    26) Glove box F13L1BY F13L1BZ TYPICAL 1. Glove box latch 1. Push button in Located on the port side console. The fire extinguisher (sold separately) should not be loose in the storage com- A large, convenient lockable storage partment. It’s storage position is indicat- compartment for keys, wallet, etc.

  • Page 47: Bow Storage Compartment

    CAUTION: Close protective cap when jack is not in use to protect against weather. 29) Bow Storage Compartment A large, convenient storage compart- ment for PFD’s, towels, etc. To open, lift T-handle and turn in either direction and lift. To close, lower cover and turn handle so it will lay flush in its recess.
  • Page 48 The storage tray is removable, allowing access to the engine compartment. Grab the handle and lift in a rearward movement until opposite holders re- lease. WARNING When storage tray is lifted or re- moved, never touch any electrical part when starting engines or while in operation.

  • Page 49: Jet Pump Water Intakes

    32) Jet Pump Water – Firmly push downward to engage terminals. Intakes – Push lock ring downward. Turn until Water is drawn up by the impeller locked. It may be necessary to through these openings, minimizing slightly turn it to allow its insertion entry of foreign objects into the propul- in the hole.

  • Page 50: Mooring Cleats

    35) Mooring Cleats 38) Deck Drain When mooring to a dock, it is recom- Located behind the driver’s seat, the mended to secure with both front and deck drain provides water drainage rear cleats. The use of dock lines with from rain, deck washing, water splash- sealed air fenders is recommended to ing, etc.

  • Page 51: Ventilation Ducts

    40) Ventilation Ducts 43) Reverse Gates Located beneath the engine compart- When selecting the neutral or reverse ment lid, the ventilation ducts allow air position with the shift lever, the re- flow to ventilate engine compartment verse gates move up or down, obtain- and to supply air to engines.

  • Page 52: Water Sport Towing Attachments

    46) Water Sport Towing Push down when finished. Attachments Please read and often refer to WATER SPORTS information in the SAFETY SECTION at the front of this guide. WARNING “Teak Surfing” is extremely dan- F13L1CZ gerous to participants due to their proximity to the rear of the boat TYPICAL where direct contact with the ex-...

  • Page 53: Pump System (Water Ballast Bag) (Optional)

    Pump System Slightly press down on socket plug and push lock button away from plug (water ballast bag) to remove from socket. (optional) Follow the manufacturer’s instructions that are supplied for use. WARNING Only use ballast bag for skiing/ wakeboarding purposes. Ballast bag must always be in the ski lock- er when full.
  • Page 54 Repeat for other side. Removal Reinsert set screws NOTE: Removal of the tower will re- quire 4 people. Remove support poles shown below and store for later use. Remove set screws from socket loca- tions. Push lock button away from each con- nector and lift from socket.
  • Page 55 Push lock button away from socket/in- sertion point. Insert mounting blocks fully into sock- ets until locking mechanism engages. F13L2ZY SPEEDSTER 200 TOWER INSTALLED Tower removal is reverse of installa- tion. To clean tower, use mineral spirits and a clean soft cloth.

  • Page 56: Exhaust Cooling System Bleed Outlets

    CARE and look for COOLING SYSTEM cut-off switch is turned OFF while FLUSHING or refer to an authorized boat is moored, the automatic bilge Sea-Doo sport boat dealer for servic- pump will start if water comes up in ing. the bilge.

  • Page 57: Fuel And Lubrication

    FUEL AND LUBRICATION Recommended Fuel CAUTION: Carefully follow the in- structions in this section. Failure to Naturally-Aspirated Engine Models do so may reduce the life and/or per- Use regular unleaded gasoline with formance of the engines. the following recommended minimum octane number.

  • Page 58: Engine Oil

    NA Engines Oil Level Sea-Doo sport boats featuring a 4- stroke engine without a supercharger CAUTION: Check level frequently require 4-stroke motor oil meeting the and refill if necessary. Do not overfill.
  • Page 59 Check the oil level as follows: NOTE: Before checking the oil level on these engines, it is necessary to let them idle for 30 seconds before shut- ting the engines off. Then it is neces- sary to wait 30 seconds before the oil F18D05Y can be checked.

  • Page 60: Engine Coolant

    Do not overfill. is completely flushed and refilled. Refer Properly reinstall and tighten filler cap to an authorized Sea-Doo sport boat then reinstall seat extension. dealer. NOTE: A cooling system that frequent- ly requires coolant indicates leaks or Coolant Level engine problems.

  • Page 61: Break-In Period

    Failure to do so may reduce the life and/or per- formance of the engines. With Sea-Doo sport boats powered by Rotax engines, a break-in period of 10 hours is required for each engine before continuous operation at full throttle.
  • Page 62 10-HOUR INSPECTION CHECK LIST Pressure test fuel system and inspect lines and fasteners Check cooling system coolant levels (refill as needed) Check oil level in each engine (refill as needed) Inspect engine support and rubber engine mounts Inspect muffler and battery fastening devices Retighten exhaust system hose clamps Verify steering system Adjust steering cable (if required)

  • Page 63: Pre-Operation Checks

    PRE-OPERATION CHECKS Some of the following items may not WARNING have been previously covered in this guide, however they will be described The pre-operation check is very in the MAINTENANCE or SPECIAL important before operating the PROCEDURES section. Please refer boat.

  • Page 64: Hull

    Engine Compartment tems or propulsion units. Clean as nec- essary. If any obstruction cannot be re- WARNING moved, refer to an authorized Sea-Doo sport boat dealer for servicing. If any leaks or gasoline odors are present, do not start the engines.

  • Page 65: Shifter System

    With shift lever in reverse posi- thorized Sea-Doo sport boat deal- tion, gates must be in downward posi- er. Only start boat once all items tion.

  • Page 66: Operating Instructions

    CHECKS before operating the boat. Become thoroughly familiar with all controls and the function of each. Should any control or instruc- tion be not fully understood, refer to an authorized Sea-Doo sport boat dealer. Launching/Loading F04J2XY CAUTION: Before launching the TYPICAL —...

  • Page 67: Principle Of Operation

    – A Sea-Doo cover can protect the boat, particularly before driving on dirt roads, to prevent dirt entering through the air intake openings. Observe trailering safety precautions. CAUTION: Always close and se- F04L0YY curely fasten rear storage compart- TYPICAL ment lid before trailering.

  • Page 68: Boarding From A Dock

    A jet propelled boat needs some throt- tle applied in order to turn. Practice in a safe area applying the throttle and turning away from an imaginary object. This is a good collision avoidance prac- tice. Using Reverse The boat behaves differently when us- F04L07Y ing reverse.

  • Page 69: Starting

    Starting WARNING Engine exhaust fumes contain car- bon monoxide (CO) which can ac- cumulate in and around the boat (under the Bimini top, in cockpit, etc.). CO can be harmful or fatal if inhaled. Assure there is adequate ventilation whenever running en- F04L08Y gine(s).

  • Page 70: Rough Water Or Poor Visibility Operation

    Cold or Warm Engine The operator should become familiar- ized with the stopping distance under CAUTION: To avoid overheating the different conditions. starter motor, the cranking period should not exceed 5-10 seconds. A Reduce throttle speed to idle. Shift to neu- rest period of 30 seconds should be tral, reverse or forward as required when observed between cranking cycles...
  • Page 71 Shutting Off the Engines To shut off the engines, completely pull back throttle levers then remove safety lanyard or press the engine start/stop buttons. Always remove safety lanyard from the DESS post. WARNING If engines are shut off, directional control is not available. Never leave the safety lanyard connect- ed on the DESS post when boat is not in operation to avoid unautho-...

  • Page 72: Post-Operation Care

    POST-OPERATION CARE Flushing should be performed when the WARNING boat is not expected to be used further the same day or when the boat is stored Allow engines to cool before per- for any extended time. forming any maintenance. WARNING General Care Perform this operation in a well ven- Once boat is on trailer, unscrew the...

  • Page 73: Anticorrosion Treatment

    Ensure water flows out of jet pumps CAUTION: Never leave rags or tools while flushing. Otherwise, refer to an in the engine compartment or in the authorized Sea-Doo sport boat dealer bilge. for servicing.

  • Page 74: Special Procedure

    It may be neces- If engines still overheat, refer to an au- sary to repeat the procedure. thorized Sea-Doo sport boat dealer for servicing. After releasing ICS button, wait about 10 more seconds before moving...

  • Page 75: Capsized Boat

    Inspect wa- fuel-flooded. Proceed as follows. ter intake grates for damage. Refer to an authorized Sea-Doo sport boat Crank engine several times. dealer for repair as necessary. If it does not work: Disconnect ignition coil connectors.

  • Page 76: Towing The Boat In Water

    Towing the Boat in Water Special precautions should be taken when towing a Sea-Doo sport boat in water. Maximum recommended towing speed is 24 km/h (15 MPH). When towing your boat in water, pinch the water supply hose on each engine...

  • Page 77: Maintenance Information

    MAINTENANCE INFORMATION...

  • Page 78: Maintenance

    An emissions control information la- be obtained from your authorized bel, showing emission levels and en- Sea-Doo sport boat dealer. In many gine specifications, must be placed on instances proper tools and training each boat at the time of manufacture.

  • Page 79: Lubrication

    DESS post and the main battery cut-off switch EPA Emission Regulations must be turned OFF for all mainte- All new 1999 and more recent Sea-Doo nance procedures. Never use jet sport boats manufactured by BRP are pump components to lift the boat.
  • Page 80 Rear Storage Compartment Cover Mechanism and Hinges F09J03Z TYPICAL 1. Lubricate cable rod 2. Lubricate pivoting points Anticorrosion Protection Throttle Cables F04L69Y Lubricate throttle cables with BOMBAR- TYPICAL DIER LUBE lubricant every 25 hours of use (every 10 hours in salt water use). Ski Post Lubricate ski post through all its length.

  • Page 81: Periodic Inspection

    Refer to an authorized Sea-Doo sport boat dealer if an adjustment is neces- Throttle Cables sary. Move the throttle levers forward and rearward once.

  • Page 82: Deck Drain

    If a fuse has blown, the source of the malfunction should be determined and corrected before restarting. See an authorized Sea-Doo sport boat dealer for ser- vicing. If nothing at all is working, check that main cut-off switch in engine compart- F09H1EY ment is in ON position.

  • Page 83: Bilge Air Blower

    Fuses for the accessories and the gauges are mounted in the gauge in- terface, located in the driver console ahead of the dash. F09H1FZ TYPICAL — INTERFACE 1. Accessory 2. Radio 3. Blower F09H1FY 4. Bilge pump 5. Navigation lights TYPICAL 6.

  • Page 84: Navigation Light Bulb Replacement

    WARNING If bilge blower does not operate properly, refer to an authorized Sea-Doo sport boat dealer before starting the boat. Navigation Light Bulb Replacement Bow Light F04H2UY 1. Unscrew then pull Pull bulb to remove it. F13L1LY TYPICAL 1. Remove this screw F04H2VY 1.

  • Page 85: General Inspection And Cleaning

    A density test and/or antifreeze replace- cracked, kinked or presenting any oth- ment should be performed by an autho- er damage. rized Sea-Doo sport boat dealer. WARNING If at any time, gasoline leaks/odors are found, do not start the en- gines.
  • Page 86 CAUTION: Improper antifreeze mix- ture might allow freezing of the liq- uid in the cooling system if boat is stored in area where freezing point is reached. This would seriously dam- age the engine. Failure to replace the antifreeze for storage may allow its degradation that could result in poor cooling when engine will be used.

  • Page 87: Storage And Preseason Preparation

    It is recommended that the boat be As temperature increases, fuel ex- taken to an authorized Sea-Doo sport pands and might overflow. Always boat dealer for proper storage but the wipe off any fuel spillage from the following operations can be performed boat.
  • Page 88 BOMBARDIER plugs. Otherwise, dirt would fall into LUBE lubricant. Contact your autho- cylinder and will damage the internal rized Sea-Doo sport boat dealer. components. Battery Remove ignition coils. Contact your authorized Sea-Doo sport Remove spark plugs.
  • Page 89 Boat Cleaning/Repair Wash the body and the trailer with soap and water solution (only use mild deter- gent). Rinse thoroughly with fresh wa- ter. Remove any marine organisms from the hull. CAUTION: Never clean apparent fi- berglass and plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc.

  • Page 90: Preseason Preparation

    Since technical skills and special tools are required, some operations should be performed by an authorized Sea-Doo sport boat dealer. WARNING Observe all WARNINGS and CAU- TIONS mentioned throughout this guide which are pertinent to the item being checked.

  • Page 91: Preseason Preparation Chart

    Preseason Preparation Use the following chart. Since technical skills and special tools are required, some operations should be performed by an authorized Sea-Doo sport boat dealer. WARNING Only perform procedure as detailed in this guide. It is recommended that the assistance of an authorized dealer be periodically obtained on other components/systems not covered in this guide.

  • Page 92: Troubleshooting

    You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such a case, consult an authorized Sea-Doo sport boat dealer for servicing. Nothing is Working in the Electrical System...
  • Page 93 • Install cap over DESS post. Engine does not turn over. • Burnt fuse. • Check wiring then replace fuse. • Discharged battery. • Refer to an Sea-Doo sport boat dealer. • Battery connections, • Refer to an authorized corroded or loose. Sea-Doo sport boat dealer.
  • Page 94 Engine Continually Backfires OTHER OBSERVATION POSSIBLE CAUSE REMEDY • Faulty ignition • Refer to an authorized component. Sea-Doo sport boat dealer. • Fouled, worn spark plugs. • Replace. Weak spark. • See ENGINE Overheated engine(s). OVERHEATS. Engine Pinging or Knocking...

  • Page 95: Periodic Inspection Chart

    PERIODIC INSPECTION CHART FREQUENCY DESCRIPTION Check fire extinguisher ✔ ✔➁ condition/mounting ➃ GENERAL ➀ ✔ ✔ Verify lubrication/corrosion protection Inspect condition and tightness of engine ✔ ✔ supports and rubber mounts Inspect exhaust system ✔ ✔ ✔ ENGINE fasteners/hoses ➃ ✔...
  • Page 96 FREQUENCY DESCRIPTION Test main battery cut-off switch ➃ ✔ ✔ ✔ ✔ ✔ ✔➁ Verify operation and condition of lights ✔ ✔ ✔➁ Inspect bilge blower and bilge pump➃ Inspect electrical connections (ignition ✔ ✔ ✔ system, electrical box(es), starting system, etc.) ➃...

  • Page 97: Specifications

    SPECIFICATIONS ENGINE SPEEDSTER 200 SPEEDSTER 200 BV Number of engines Engine type ROTAX 1503 4-TEC, 4-stroke Single Over Head Camshaft (SOHC), liquid cooled Exhaust system Water cooled/water injected. Direct flow from propulsion unit. Dry sump (2 oil pumps). Rotax oil filter. Water-...
  • Page 98 Jet pump type Axial flow, single stage. Greased bearings. Transmission Direct drive Impeller shaft reservoir, grease type Sea-Doo grease (P/N 293 550 032) Pivoting angle of direction (nozzle) ~ 26° Minimum required water level 90 cm (3 ft) for jet pump(s)
  • Page 99 CAPACITIES SPEEDSTER 200 SPEEDSTER 200 BV Fuel tank 151 L (40 U.S. gal) Capacity 110 mL (3.7 U.S. oz) Impeller shaft reservoir Grease level Fill cone Oil capacity (per engine) 3 L (3.2 U.S. quart)/oil change w/filter 4.5 L (4.8 U.S. quarts) total...

  • Page 100: Si Metric Information

    SI* METRIC INFORMATION BASE UNITS DESCRIPTION UNIT SYMBOL length ..........meter........mass............ kilogram......force ............ newton ....... liquid............ liter ........temperature......... Celsius........ °C pressure ..........kilopascal ......torque..........newton-meter..... N•m land velocity......... kilometer per hour ....km/h navigation velocity....... knot ........PREFIXES PREFIX SYMBOL...

  • Page 101: Warranty Information

    WARRANTY INFORMATION...

  • Page 102: Brp Limited Warranty For Model Year 2005 Sea-Doo Sport Boats Sold In The United States And Canada

    The emission-related components included in the chart below, that are installed on EPA certified Sea-Doo sport boats (see list below) registered in the USA are covered for TWENTY-FOUR (24) CONSECUTIVE MONTHS OR 200 HOURS OF ENGINE USE, whichever occurs first. If the 200 hours of engine use are reached...
  • Page 103 All genuine sport boat accessories installed by an authorized BRP Dealer at the time of delivery carry the same warranty as the sport boat. The repair or replace- ment of parts or the performance of service to a sport boat under this warranty does not extend the life of this limited warranty beyond its original expiration date.
  • Page 104 • Damage caused by improper or lack of maintenance or storage, or failure to follow the procedures and recommendations in the Operator's Guide; • Damage resulting from removal of parts, improper repairs, service, mainte- nance, or modification, or use of parts or accessories not manufactured or approved by BRP, which in its reasonable judgement, are either incompatible with sport boats or adversely affect its operation, performance, or durability, or resulting from repairs done by a person that is not an authorized BRP Dealer;...
  • Page 105 If the issue has not yet been resolved, please submit your complaint in writing or call the appropriate number below: In Canada: In USA: BOMBARDIER BRP US Inc. RECREATIONAL PRODUCTS INC. SEA-DOO SEA-DOO CONSUMER SERVICES GROUP CONSUMER SERVICES GROUP 7575 BOMBARDIER COURT VALCOURT QC J0E 2L0 WAUSAU WI 54401...

  • Page 106: California Emission Control Warranty Statement For Model Year 2005 Sea-Doo Sport Boats Equipped With Arotax Engine(S)

    SPORT BOATS EQUIPPED WITH A ROTAX ENGINE(S) If your Sea-Doo sport boat has an engine other than a Rotax engine, the warranty issued by that engine manufacturer will apply. Your Model Year 2005 Sea-Doo sport boat ("sport boat") equipped with a Rotax engine(s) has a special environmental label required by the California Air Resourc- es Board.

  • Page 107: Your Emission Control Warranty Rights And Obligations

    California to a California resident or subsequently warranty registered to a California resident. The BRP limited warranty conditions for Sea-Doo sport boats are still applicable to these models with the necessary modifications. Select emission control parts of your 2005 Sea-Doo sport boat equipped with Rotax engines(s) are warranted from the date of delivery to the first retail con- sumer for a period of 4 years, or for 250 hours of use, whichever occurs first.
  • Page 108 Parts covered for a Model Year 2005 Sea-Doo sport boat equipped with 947 DI engines: Air Lines Exhaust Manifold Fuel Rail Coolant Temp. Sensor Rave Valve Throttle Position Sensors Reed Valve Ignition Coil Tuned Pipe Manifold Temp. Sensor High-Tension Ignition Wires Manifold Air Press.

  • Page 109: Owner's Warranty Responsibilities

    Owner's Warranty Responsibilities As the owner of a Sea-Doo sport boat equipped with a Rotax engine(s), you are responsible for the performance of the required maintenance listed in your Oper- ator's Guide. BRP recommends that you retain all receipts covering maintenance on your Rotax engine, but BRP cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.

  • Page 110: Brp International Limited Warranty For Model Year 2005 Sea-Doo Sport Boats

    SPORT BOATS 1. SCOPE BRP US Inc. ("BRP")* warrants its new and unused Model Year 2005 Sea-Doo sport boats ("Sport Boat") sold by authorized BRP Distributors/Dealers outside of the fifty United States and Canada ("Distributor/Dealer") will be free from defects in material and workmanship for the period and under the conditions below.
  • Page 111 4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE The owner must notify an authorized BRP Distributor/Dealer within two (2) days of the appearance of the defect and must promptly bring the Sport Boat, including any defective part, to Distributor/Dealer (in any event, within the warranty period) and must provide Distributor/Dealer with reasonable opportunity to repair the defect.
  • Page 112 • Operation with fuel, oils or lubricants that are not suitable for the Sport Boat (see Operator's Guide); • Damage from rust, corrosion or exposure to the elements; • Damage from cooling system or jet pump blockage by foreign material; •...
  • Page 113 If the matter still remains unresolved then contact BRP by writing to us at the address listed below. BOMBARDIER RECREATIONAL PRODUCTS INC. SEA-DOO CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 Tel: 01 819-566-3366 * For the territory covered by this limited warranty, products are distributed and serviced by Bombardier Recreational Products Inc.

  • Page 114: Web Sites

    WEB SITES Bombardier Sea-Doo Website: www.sea-doo.com Canadian Coast www.ccg-gcc.gc.ca/ Guard United States www.uscgboating.org/regulations/boating_laws.htm Coast Guard Alabama www.boat-ed.com Alaska www.dnr.state.ak.us/parks/boating Arizona www.azgfd.com Arkansas www.boat-ed.com California www.dbw.ca.gov Colorado http://parks.state.co.us/boating/ Connecticut http://dep.state.ct.us/rec/prgactiv.htm Delaware www.boat-ed.com Florida www.boat-ed.com (freshwater) Florida www.boat-ed.com (saltwater) Georgia www.boat-ed.com Hawaii www.hawaii.gov/dlnr/dbor/dbor...
  • Page 115 Nebraska www.ngpc.state.ne.us/boating Nevada www.boat-ed.com New Hampshire www.boat-ed.com New Jersey www.state.nj.us/mvs/boats.htm New Mexico www.emnrd.state.nm.us/nmparks/pages/boating/boating.htm New York www.nysparks.com North Carolina www.boat-ed.com North Dakota http://www.state.nd.us/gnf/boating/ Ohio www.boat-ed.com Oklahoma www.boat-ed.com Oregon www.boat-ed.com Pennsylvania www.boat-ed.com Rhode Island www.boat-ed.com South Carolina www.boat-ed.com South Dakota www.state.sd.us/gfp/divisionwildlife/boating/index.htm Tennessee www.boat-ed.com Texas www.boat-ed.com...

  • Page 116: List Of Distributors

    Nunavut Newfoundland If your Sea-Doo sport boat requires warranty service, you must take it to any au- thorized Sea-Doo sport boat dealer. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the service manager or owner of the Sea-Doo sport boat dealership.

  • Page 117: Declaration Ce Of Conformity

    I, the undersigned, hereby declare that the equipment specified above conforms to the above Directives and Standards. Name of signatory: Fernando Garcia Title of signatory on behalf of BRP US Inc.: Director - Public and Regulatory Affairs — Sea-Doo sport boats...

  • Page 118: Homologation And Certification

    Homologation and Certification These boats comply with the following standards: STANDARD TYPE OF CERTIFICATION United States Coast Guard Self certification Canadian Coast Guard Self certification Russian Maritime Register of Shipping Certify by Russian Maritime Register of Shipping 8, Dvortsovaya Nab., 191186 St.

  • Page 119: Operator's Guide Confirmation Of Receipt

    I understand and agree to be bound with. I am also satisfied with the predelivery set-up and inspection of my Sea-Doo sport boat. I have also received a copy of the Operator’s Guide and Safety Videocassette for my Sea-Doo sport boat.

  • Page 120: Privacy Information

    PRIVACY INFORMATION We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.

  • Page 121: Change Of Address

    Please provide your name, address, phone number, Hull Identification Number and date it was stolen. BRP will provide a list of stolen units to all authorized Sea-Doo sport boat dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 122 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 123 Please provide your name, address, phone number, Hull Identification Number and date it was stolen. BRP will provide a list of stolen units to all authorized Sea-Doo sport boat dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 124 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 125 Please provide your name, address, phone number, Hull Identification Number and date it was stolen. BRP will provide a list of stolen units to all authorized Sea-Doo sport boat dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 126 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 127 Please provide your name, address, phone number, Hull Identification Number and date it was stolen. BRP will provide a list of stolen units to all authorized Sea-Doo sport boat dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 128 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 129 YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your SEA-DOO sport boat craft has been registered with BRP.

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