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Hitachi D 13VL Service Manual

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PRODUCT NAME
Hitachi 13 mm Drill
D 13VL
Model
CONTENTS
REPAIR GUIDE ---------------------------------------------------------------------------------------------------------------- 1
1. Precautions on disassembly and reassembly ----------------------------------------------------------- 1
STANDARD REPAIR TIME (UNIT) SCHEDULES ------------------------------------------------------------------ 14
LIST No.
D 13VL: E114
Jul. 2015
Page
Overseas Sales Division

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Summary of Contents for Hitachi D 13VL

  • Page 1 LIST No. D 13VL: E114 Jul. 2015 PRODUCT NAME Hitachi 13 mm Drill D 13VL Model CONTENTS Page REPAIR GUIDE ---------------------------------------------------------------------------------------------------------------- 1 1. Precautions on disassembly and reassembly ----------------------------------------------------------- 1 STANDARD REPAIR TIME (UNIT) SCHEDULES ------------------------------------------------------------------ 14 Overseas Sales Division...

  • Page 2: Repair Guide

    Otherwise, the motor may suddenly turn on, posing a very dangerous situation. 1. Precautions on disassembly and reassembly [Bold] numbers in the description below correspond to the item numbers in the parts list and exploded assembly diagram for the Model D 13VL. Disassembly 1. Removal of the drill chuck The Drill Chuck [3] is secured to Spindle (D) [4] with the 1/2”-20 UNF right-handed screw and Flat Hd.
  • Page 3 (2) Hold Spindle (D) [4] with an open-end wrench secured to the vise as shown in Fig. 2. Mount a pipe onto the hex. bar wrench. Turn the hex. bar wrench counterclockwise to loosen the Drill Chuck [3]. Fig. 2 • Removal of the drill chuck Turn it counterclockwise.
  • Page 4 Fig. 4-1 • Removal of the click plate [35] Small flat-blade screwdriver Insert the tip of a flat-blade screwdriver into the clearance between Housing (B) [35] and Click Plate [36], and pry the arm of the Click Plate [36] off. [36] [44] Fig.

  • Page 5: Gear Cover (A)

    4. Removal of the carbon brush Cut the Band [37] that binds the Internal Wire [46] or [48] to the pigtail of the Carbon Brush [38] with nippers. Then disconnect the terminal of the Carbon Brush [38] from the terminal of the Brush Holder [44], and take out the Carbon Brush [38].
  • Page 6 Fig. 6 • Removal of the armature Push. [13] Pinion of the armature Cylindrical Jig (73 mm in dia.) [27] Fig. 7-1 • Disassembly of the gear cover (A) section Push. Cylindrical Jig (38 mm in dia.) Fig. 7-2 • Removal of the shift lever ass'y Push.
  • Page 7 Reassembly Reassembly can generally be conducted by reversing the disassembly procedure. However, special attention should be given to the following items. 1. Internal wire arrangement (1) Perform wiring of the internal wires according to Fig. 10 to Fig. 13. (2) Be careful not to get the internal wires caught between handle covers (A) and (B). 2.

  • Page 8: Second Pinion (A)

    Lubrication points and type of lubricant Apply Cosmo Molybdenum No. 2 grease to the following parts. • Gear teeth of the Armature [27] • Gear teeth and both engaging portions with the needle bearing of Second Pinion (A) [12] • Engaging portions with the bearings and the Low Speed Gear [21], and splined portion of Spindle (D) •...
  • Page 9 Connecting diagrams Fig. 10 • Circuit diagram for the Model D 13VL Speed control switch Reversing switch Stator Black or brown White Yellow Noise suppressor Ferrite core Cord Blue White or blue Black Stator Fig. 11 • Wiring diagram for the Model D 13VL...
  • Page 10 Fig. 12 • Wiring diagram for the Model D 13VL Fit the internal wire in the groove of the handle cover. Fit the tip of the Spring [39] in the groove of the Carbon Brush [38] securely as shown below.

  • Page 11: Fan Guide (B)

    STANDARD REPAIR TIME (UNIT) SCHEDULES Variable Model 60 min. Fixed Work Flow D 13VL Housing (B) Guide (B) Stator Stator Holder General Assembly Armature Ball Bearing (607VV) Ball Bearing (608DD) Inner Cover (A) Second Pinion (A) Spindle (D) Ball Bearing...
  • Page 12 LIST NO. E114 DRILL 2015 · 7 · 6 Model D 13VL (E1)
  • Page 13 PARTS D 13VL ITEM DESCRIPTION REMARKS CODE NO. USED 995344 FLAT HD. SCREW (A) (LEFT HAND) M6 X 25 987576 CHUCK WRENCH FOR 13VLB-D,13VLR-D FOR NZL,SAF,CHN,TPE 321814 DRILL CHUCK 13VLRB-D INCLUD.1,2 FOR NZL,SAF,CHN,TPE 319546 DRILL CHUCK 13VLRE-N (KEYLESS TYPE) 339139...

  • Page 14: Alternative Parts

    PARTS D 13VL ITEM CODE NO. DESCRIPTION REMARKS USED 338759 BRUSH HOLDER 338752 HANDLE COVER (A) 338758 INTERNAL WIRE L100 338756 SWITCH 338757 INTERNAL WIRE L180 334379 FERRITE CORE EXCEPT FOR TPE 953327 CORD ARMOR D8.8 938051 CORD ARMOR D10.1...