Can-Am 2007 Outlander 500 EFI Operator's Manual
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Can-Am 2007 Outlander 500 EFI Operator's Manual

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  • Page 2 WARNING YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driv- ing on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator's Guide and the labels on your vehicle.

  • Page 3: Important Information

    In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc. The following trademarks are the property of Bombardier Recreational Prod- ucts Inc.: Can-Am™ Outlander™ ® Rotax XP-S™ TTI™...
  • Page 4 FOREWORD Congratulations on your purchase of a The information and components/sys- new Can-Am™ ATV. It is backed by the tem descriptions contained in this doc- BRP warranty and a network of autho- ument are correct at the time of publi- cation.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTICE................7 INTRODUCTION ..
  • Page 6 2) 2WD/4WD Selector............65 3) Brake Lever.
  • Page 7 CARGO AND TRANSPORTATION ..........90 TROUBLESHOOTING .
  • Page 8 STORAGE AND PRESEASON PREPARATION ....... 127 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA: 2007 CAN-AM ATV . .. 130 BRP INTERNATIONAL LIMITED WARRANTY: 2007 CAN-AM ATV .

  • Page 9: Notice

    NOTICE This Operator's Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator's Guide uses the follow- ing symbols.

  • Page 10: Introduction

    INTRODUCTION Your dealer should have provided you The contents of this Operator's Guide provide riding information which has with some basic information on the been proven reliable by other users. particular controls and features of your new vehicle. Please take the time to They are not intended as a definitive study this Operator's Guide and all means of avoiding accidents.

  • Page 11: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 12: Special Safety Messages

    Operator's Guide. instructor. Contact an authorized Always keep both hands on the Can-Am dealer for more informa- handlebars and both feet on the tions. footrests of the vehicle during op- USA and Canada Only: to find eration.
  • Page 13 Never operate this vehicle on hills Always use proper procedures if too steep for the vehicle or for your you stall or roll backwards when climbing a hill. To avoid stalling, abilities. Practice on smaller hills before attempting larger hills. use proper gear and maintain a steady speed when climbing a hill.
  • Page 14 Allow greater distance for braking. MORE INFORMATION ABOUT ATV SAFETY, contact an authorized Can-Am dealer to find out about available training courses nearest you. USA and Canada only: Call the Specialty Vehicle Institute of Amer-...

  • Page 15: Operation Warnings

    Beginning and inexperienced operators should complete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Can-Am dealer. ____________ ___________ SAFETY INFORMATION...
  • Page 16 WARNING V00A01Q POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 17 WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger.
  • Page 18 WARNING V00A03Q POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 19 WARNING V00A04Q POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 20 WARNING V00A06Q POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident –...
  • Page 21 WARNING V00A07Q POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 22 WARNING V00A08Q POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 23 WARNING V00A09Q POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ___________ SAFETY INFORMATION...
  • Page 24 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 25 WARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera- tion. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 26 WARNING V00A0CQ POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 27 WARNING V00A0DQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
  • Page 28 WARNING V00A0EQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 29 WARNING V00A0QQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
  • Page 30 WARNING V00A0FQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 31 WARNING V00A0GQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when brak- ing as you go down a hill.
  • Page 32 WARNING V00A0HQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further in this Operator's Guide on level ground.
  • Page 33 WARNING V00A0IQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 34 WARNING V00A0JQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 35 WARNING V00A0KQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 36 WARNING V00A0LQ POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 37 WARNING V00A0MQ POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 38 WARNING V00A0OQ POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim and increases the risk of an accident.
  • Page 39 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer. NEVER install passenger seat or use the racks to carry a passenger.
  • Page 40 WARNING V00A0PQ POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
  • Page 41 WARNING V03M01Q POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 42: Riding The Vehicle

    ATV clubs, a recognized ATV train- ing organization or contact an autho- Never assume that the vehicle will go rized Can-Am dealer. everywhere safely. Sudden changes USA and Canada Only: to find out in terrain caused by holes, depres- about available training course nearest sions, banks, softer or harder "ground"...

  • Page 43: Pre-Operation Check

    • Check location of controls and en- found before riding. See an autho- sure they work properly. rized Can-Am dealer as necessary. • Verify if steering operates freely. • Activate throttle control lever sever- al times to ensure it operates freely.

  • Page 44: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.

  • Page 45: Carrying Loads

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Can-Am dealer. However, always respect the load and capacities of the vehicle. Overloading of the vehicle can overstress the components and cause failure.

  • Page 46: Recreational Riding

    Recreational Riding Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails, etc. Never assume there are no other users on the trail.

  • Page 47: Design Limitation

    Design Limitation Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.

  • Page 48: Uphill Driving

    Uphill Driving Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, it is common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply.

  • Page 49: Riding Techniques

    Riding Techniques Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
  • Page 50 This vehicle is not designed for riding on roads or highways. In most places it is an illegal practice. Riding your vehicle on roads or highways could cause a collision to occur with another vehicle. The tires of this vehicle are not suited for paved road use.
  • Page 51 If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... it is a sure indication that the ice thickness will vary.
  • Page 52 Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the "trail" should be traversed with caution. This includes loose rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de- pressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided.
  • Page 53 Downhill Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear. V00A0YL While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.
  • Page 54 Side Hilling This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope...

  • Page 55: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Op- erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Can-Am dealer is always willing to help.

  • Page 56: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. V07M11L USA and Canada Only 704901107 vmo2006-005-009_en ___________ ___________ SAFETY INFORMATION...

  • Page 57: On-Product Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only.
  • Page 58 Label 1 Label 3 V07M06Y Label 4 V01M01Z Label 2 V07M07Y Label 5 V01M02Z V01M07Z ___________ ___________ SAFETY INFORMATION...
  • Page 59 Label 6 Label 9 XXXX XXXXX.XXXXXX XXXXXXXXXXXXXX XXXXXXXXX XXXX XXXX vmo2006-016-008_en Label 7 USA and Canada Models vmo2007-002-002 LOCATED UNDER SEAT ON THE UPPER BAR OF FRAME vmo2006-005-010_en FRONT AND REAR FENDER International Models vmo2006-005-010_en FRONT FENDER ONLY Label 8 vmo2006-007-002_aen ____________ ___________...
  • Page 60 International Models Only Label 10 vmo2006-014-003_a Label 11 vmo2006-005-010_en REAR FENDER ONLY ___________ ___________ SAFETY INFORMATION...

  • Page 61: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 62: How To Identify Your Vehicle

    Under seat, on event of loss. These numbers are re- Outlander Series the upper bar quired by the authorized Can-Am deal- of frame. er to complete warranty claims prop- erly. No warranty will be allowed by BRP Inc. if the engine identification...

  • Page 63: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION USA and Canada Only Tampering with Noise Control System Is Prohibited! U.S. Federal law and Canadian provincial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or...

  • Page 64: Emission Requirements

    EMISSION REQUIREMENTS USA Only The California Air Resources Board (CARB) requires that your vehicle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A non-compliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration.

  • Page 65: Break-In Period

    Can-Am dealer. This inspection will give you the opportunity to discuss the unanswered questions you may have encountered during the first hours of operation.

  • Page 66: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. 22, 24 vmo2006-007-015_c ______________________...

  • Page 67: Throttle Lever

    While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section gives basic func- tions of the various controls of your ve- hicle. For more details of how to op- erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section.

  • Page 68: Parking Brake

    V07K01Y TYPICAL 1. Brake lever V07K02Y 2. To apply brakes TYPICAL 4) Parking Brake 1. Brake lever lock 2. Press to apply parking brakes When applied, it prevents the vehicle from moving. Useful when the brake To release mechanism: Squeeze needs to be locked for example when brake lever.

  • Page 69: Multi-Function Switch

    CAUTION: Always completely stop the vehicle and apply the brake prior to moving the transmission lever. P: Park This position locks the transmission to help prevent vehicle movement. Al- ways use when the vehicle is not in operation. In some circumstances, it may be necessary to rock the vehicle back and forth to move the gears in the transmission to allow the park to...
  • Page 70 Engine Start Button To start engine, place the engine stop switch to RUN. Press and hold the engine start button. Release immediately after engine is started. vmo2006-016-002_a IGNITION SWITCH POSITIONS 1. OFF 2. ON "with light" 3. ON "without light" Engine Stop Switch This switch can be used to stop engine and as an emergency control.

  • Page 71: Speedometer

    The speedometer, odometer and trip meter are factory preset in miles but it is possible to change them to kilo- meter reading. Contact an authorized Can-Am dealer. Display Selector Button Use selector button to change multi- function display to the desired mode: –...
  • Page 72 The speedometer measures speed munication error. Contact an autho- from 0 to 140 km/h and 0 to 90 MPH. rized Can-Am dealer. RPM Mode Multi-Function Display In this mode, the pointer indicates en- NOTE: Use the selector button to gine RPM.
  • Page 73 Hour Meter (TRIP TIME) The hour meter records vehicle run- ning time when the electrical system is activated. It can be used to es- tablish traveling time between 2 way points for instance. Push and HOLD display selection but- ton for 2 seconds to reset the hour me- ter.
  • Page 74 Can-Am dealer. Do not use the vehicle until repaired. CAUTION: If the light does not turn off right after engine starting, stop engine. See an authorized Can-Am dealer. Do not use the vehicle until re- paired. Message must be erased by an authorized Can-Am dealer.

  • Page 75: 12-Volt Power Outlet

    3. Check engine indicator lamp at the front of vehicle underneath dash 4. High beam indicator lamp board. See an authorized Can-Am dealer for more details. 9) Ignition Switch Key-operated 3-position switch. _____________________...

  • Page 76: Fuel Tank Cap

    You can buy an additional igni- tion key and have it programmed for your vehicle. To have additional ignition key, refer to an authorized Can-Am dealer. 10) Fuel Tank Cap CAUTION: Never place anything over fuel tank cap because the vent...

  • Page 77: Footpeg

    NOTE: The brake will have also an ef- fect on front wheels through the drive train. The brake pedal applies the rear brake only. Should the front brakes system fail, the rear brake can be activated by depressing the brake pedal. vmo2006-005-026_a TYPICAL 1.

  • Page 78: Seat Latch

    WARNING When engine is running, always engage the PARK position on the transmission lever before opening cover. Never leave any heavy or loose breakable objects in the stor- age basket. Always latch cover be- fore riding. If storage cover is re- moved to provide greater carrying area, ensure that cargo is secured and will not "fly out"...

  • Page 79: Radiator Cap

    vmo2006-007-011_a V07L0TY TYPICAL 1. Radiator cap TYPICAL 1. Trailer hitch 19) Fuses The electrical system is protected with WARNING fuses. Refer to MAINTENANCE for Ensure to install the proper ball details. size that matches the equipment The fuse holders are located in the you will tow.

  • Page 80: Tool Kit

    vmo2006-007-013_a 1. Dipstick Refer to LIQUID to check the engine vmo2006-007-031_a REAR — FUSES LOCATION oil level correctly. 1. (F8) Main (30 A) (F9) Main accessories (30 A) 22) Winch 20) Tool Kit XT Models The tool kit is located in the rear stor- age compartment.

  • Page 81: Roller Fairlead

    25) Winch Remote Control NOTE: A winch remote control is al- so provided with the vehicle to ease XT Models winch operation if necessary, refer to WINCH REMOTE CONTROL further in A winch remote control is provided this section. with the vehicle to ease winch oper- ation if necessary.

  • Page 82: Winch Remote Control Connection

    26) Winch Remote Control Connection XT Models Connection used to plug-in winch re- mote control to ease winch operation if necessary. vmo2007-003-017_a FRONT SERVICE COMPARTMENT 1. Remote control connection ______________________...

  • Page 83: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to check their levels. Refer to MAINTE- WARNING NANCE for procedures to replace the Always stop engine before refu-...
  • Page 84 Oil Viscosity SAE 5W30 mineral-based oil is recom- mended for all seasons. However, during the hottest days of the summer the BRP XP-S 10W40 mineral oil (P/N 219 700 346) can be used. NOTE: For improved overall perfor- mance and all season applications, vmo2006-007-013_a use XP-S 5W40 synthetic oil (P/N 293 RH SIDE OF ENGINE...

  • Page 85: Gearbox Oil

    Engine Coolant Repeat the above procedures until oil level reaches the dipstick's upper mark. Do not overfill. Recommended Coolant Properly tighten dipstick. Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi- cally for internal combustion aluminum Gearbox Oil engines. Recommended Oil Cooling system must be filled with BRP premixed coolant (P/N 219 700 Use XP-S chaincase oil (P/N 413 801...

  • Page 86: Brake Fluid

    NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Can-Am dealer. Coolant Replacement Refer to MAINTENANCE section. Brake Fluid Recommended Fluid vmo2006-016-004_a...

  • Page 87: Battery

    Battery This vehicle is equipped with a dry type battery that requires no mainte- nance. Refer to MAINTENANCE for removal/ installation instructions. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 88: Operating Instructions

    Correct any problem you may have sure they work properly. found before riding. See an autho- • Verify if steering operates freely. rized Can-Am dealer as necessary. • Activate throttle control lever sever- al times to ensure it operates freely. Starting the Engine...

  • Page 89: Shifting The Transmission

    2WD/4WD Selector Press the engine start button and hold until the engine starts. The 4WD mode may be selected or deselected when the vehicle is CAUTION: Do not hold the engine stopped. start button more than 30 seconds. A rest period should be observed CAUTION: The vehicle must be between the cranking cycles to let stopped to engage or disengage...

  • Page 90: Winch Operation

    Remove key from ignition switch. Post-Operation Care When vehicle is used in salt-water environment (beach area, launch- ing/loading boats etc.), rinsing the vehicle with fresh water is necessary to preserve vehicle and its compo- nents. Metallic parts lubrication is highly recommended. Use XP-S Lube (P/N 293 600 016) or an equivalent.

  • Page 91: Special Procedures

    Before starting engine, check engine oil level and refill if necessary. If the oil pressure light stays ON after starting engine, stop engine and see an autho- rized Can-Am dealer as soon as possi- ble. Vehicle Immersion Should the vehicle become immersed,...

  • Page 92: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when load- ing racks and using the vehicle.
  • Page 93 Transportation Front Location When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended. WARNING vmo2006-016-005_a TYPICAL Rear Location V00A174 Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor- mal operating position (on all four wheels).

  • Page 94: Troubleshooting

    • Install new spark plugs if possible or clean and dry spark plugs. • Start engine as explained above. If engine continues to flood, see an authorized Can-Am dealer. NOTE: Make sure to verify that there is no fuel i n engine oil, if so, replace engine oil.
  • Page 95 – Start engine with spark plug grounded to the engine away from spark plug hole. If no spark appears, replace spark plug. – If trouble persists, contact an authorized Can-Am dealer. 4. Speedometer CHECK ENGINE indicator lamp is on and multi-function dis- play shows CHECK ENGINE.
  • Page 96 6. Engine is under a protection mode. – Ckeck speedometer multi-function display for messages. – Speedometer CHECK ENGINE indicator lamp is on and multi-function dis- play shows CHECK ENGINE or LIMP HOME, contact an authorized Can-Am dealer. ENGINE BACKFIRE 1. Exhaust system leakage.
  • Page 97 TRANSMISSION LEVER IS HARD TO MOVE (cont’d) 2. CVT dirty or worn-out. – Contact an authorized Can-Am dealer. THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE 1. The transmission is on PARK or NEUTRAL position. – Select the R, HI or LO position.

  • Page 98: Specifications

    SPECIFICATIONS VEHICLE MODEL OUTLANDER™ 500/650/800 SERIES ENGINE 4-stroke, V-twin, liquid cooled, Type 4-valves SOHC Number of cylinder 8 valves with mechanical lifters Number of valves (adjustable) 499.6 cc Outlander 500 (30.49 cu. in) 649.6 cc Displacement Outlander 650 (39.64 cu. in) 800 cc Outlander 800 (48.82 cu.
  • Page 99 VEHICLE MODEL OUTLANDER™ 500/650/800 SERIES ELECTRICAL Make Denso Magneto generator Type 400 W @ 6000 RPM Ignition type IDI (Inductive Digital Ignition) Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter in reverse 15 km/h (9 MPH) Make Spark plug...
  • Page 100 VEHICLE MODEL OUTLANDER™ 500/650/800 SERIES SUSPENSION Independent suspension Type Outlander MacPherson type Travel 178 mm (7 in) Front Type Double A-arm Outlander 650/800 Travel 203 mm (8 in) Type TTI™ Independent Rear Travel 228.6 mm (9 in) TIRES Carlisle ACT/Radial Outlander Other Othsu/Bias...
  • Page 101 VEHICLE MODEL OUTLANDER™ 500/650/800 SERIES LOADING CAPACITY Front racks 45 kg (100 lb) Rear racks (including tongue load) 90 kg (200 lb) Rear storage box 10 kg (22 lb) Total vehicle load allowed (includes operator, all other loads and 235 kg (517 lb) added accessories) 584 kg (1287 lb) Outlander...
  • Page 102 VEHICLE MODEL OUTLANDER™ 500/650/800 SERIES LIQUIDS AND GREASES SAE 5W30 API Engine oil type classification SM, SL or SJ. Refer to OIL VISCOSITY CHART. Gearbox oil type XP-S synthetic chaincase oil Ethylene-glycol/water mix (50% coolant, 50% distilled water). Use BRP Coolant premixed coolant or a coolant specially designed for aluminum engines...

  • Page 103: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 104: Maintenance Chart

    Can-Am dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST...
  • Page 105 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST 25 H OR 750 km (470 mi)
  • Page 106 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST 25 H OR 750 km (470 mi)
  • Page 107 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST 25 H OR 750 km (470 mi)
  • Page 108 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST 25 H OR 750 km (470 mi)

  • Page 109: General

    Other items found in MAINTENANCE CHART must be performed by an authorized Can-Am dealer. NOTE: Among other things, this sec- tion gives the procedures to replace the liquids. Refer to LIQUIDS for pro- cedures to check levels and refill.

  • Page 110: Engine

    ENGINE Oil Change and Oil Filter Replacement Oil and filter are to be replaced at the same time. Oil change should be done with a warm engine. WARNING The engine oil can be very hot. In order to avoid potential burns, do not remove the engine drain plug vmo2006-007-020_a or the filter cover if the engine is...
  • Page 111 vmo2006-007-022_a 1. Bleeding screw V07C05Y Drain the system completely and rein- 1. Radiator cap stall the coolant drain plug. Unscrew the coolant drain plug and Pinch hose between radiator and ther- drain the coolant into a suitable con- mostat housing with a large hose tainer.

  • Page 112: Air Filter

    Release clamps and remove air filter Then, let the filter dry completely. box cover. Installation Properly reinstall removed parts in the reverse order of their removal. Drive Belt See an authorized Can-Am dealer to check the width and the condition of drive belt. _____________________...

  • Page 113: Cvt Cover Drain Screw

    Block the end of the muffler with a shop rag and start engine. Valve Adjustment Momentarily increase engine RPM See an authorized Can-Am dealer for several times to purge accumulated valves adjustment. carbon out of the muffler. Insufficient clearance will cause loss Stop engine and allow muffler to cool.
  • Page 114 The fins are purposely thin parts to allow effi- cient cooling. WHEN HOSING, USE LOW PRESSURE ONLY, NEVER USE A HIGH PRESSURE WASHER. See an authorized Can-Am dealer to check the performance of the cooling system. _____________________...

  • Page 115: Gearbox

    GEARBOX Oil Change Place the vehicle on a level surface. Clean drain plug area and oil level plug then remove the gearbox drain plug. vmo2006-007-018_a 1. Oil level plug 2. Oil drain plug NOTE: To completely drain the gear- box, place a jack under the left footrest and tilt the vehicle toward the right side.

  • Page 116: Fuel System

    FUEL SYSTEM Throttle Cable Lubrication Lubrication The throttle cable must be lubricated with silicone lubricant (P/N 293 600 041) or an equivalent. WARNING Always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could V07I0GY cause the throttle lever/cable stick- 1.

  • Page 117: Throttle Lever Adjustment

    V07I0JY TYPICAL V07I0IY NOTE: Place a rag around the throttle Remove the throttle body side cover. cable adjuster to prevent the lubricant from splashing. Add lubricant until it runs out at throttle body end of the throttle cable. Reinstall and adjust the cable. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster.
  • Page 118 With the transmission lever on PARK position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful- ly left. If the engine RPM increases, readjust the throttle lever free play. _____________________...

  • Page 119: Electrical

    ELECTRICAL WARNING Unless otherwise indicated, al- ways turn ignition switch to the OFF position before performing any maintenance or repair on elec- trical system. Spark Plug Removal vmo2006-007-030_a LH SIDE — FRONT CYLINDER Remove side panels. 1. Spark plug Unplug spark plug cables. Installation Unscrew spark plugs one turn.

  • Page 120: Fuses

    Remove the holding strap then pull the Fuses are located in the front service battery out of frame. compartment and at the rear near bat- tery. vmo2006-007-025_a 1. Battery 2. Holding strap vmo2006-007-012_a Cleaning FRONT — FUSES LOCATION 1. (F1) Ignition coils (5 A) Clean battery, battery casing and bat- 2.

  • Page 121: Bulb Replacement

    vmo2006-005-043_a 1. Screws 2. Cover A15E0KY TYPICAL Remove rubber protector over head- 1. Fuse lamp housing. 2. Check if melted Bulb Replacement WARNING Always turn the ignition switch to OFF position before replacing a de- fective bulb. Always check light operation after re- placement.
  • Page 122 NOTE: Concerning the following illus- Turn adjustment screws to adjust trations, the front fascia has been re- beam height and side orientation to moved from the vehicle for a better your convenience. Adjust both head- comprehension. lamps evenly. Press the spindle then push it on the side to unlock headlamp bulb.

  • Page 123: Drive Train

    Wheel Bearing Condition Push and pull the wheels from the up- per edge to feel the play. See an au- thorized Can-Am dealer if there is any play. V07H01Y TYPICAL — FRONT OF VEHICLE 1. Drive shaft protector 2.

  • Page 124: Tires/Wheels

    Tires/Wheels TIRE PRESSURE FRONT REAR WARNING UP to 34.5 kPa 34.5 kPa When the tires are replaced, nev- MAX. 235 kg (5 PSI) (5 PSI) er install a bias tire with a radial (517 lb) tire. Such a combination could 31 kPa 31 kPa MIN.
  • Page 125 V07H04Y TYPICAL 1. Taper side of nut CAUTION: Always use the recom- mended wheel nuts (P/N 250 100 039). Using a different nut could cause damages to the rim. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 126: Suspension

    Check tightness of fasteners. See an authorized Can-Am dealer as necessary. Trailing Arms Check trailing arms for distortion, cracks or bending. See an authorized Can-Am dealer if any problem is de- tected. V07J01Y TYPICAL — REAR SHOCKS A-Arms 1. Adjusting cams Check A-arms for cracks, bending or 2.

  • Page 127: Brake

    Rear disc 4.3 mm (.170 in) thickness Maximum discs 0.3 mm (.010 in) warpage See your authorized Can-Am dealer if a problem is detected concerning the brake system. Brake Fluid Replacement WARNING The brake fluid replacement or any brake system repairs should be performed by an authorized Can-Am dealer.

  • Page 128: Body/Frame

    Seat Fasteners Remove seat and check latch mecha- nism and pin for wear. See an autho- rized Can-Am dealer for parts replace- ment if damaged. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 129: Storage And Preseason Preparation

    CHART. When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized Can-Am dealer for proper procedures. When using your vehicle after storage, a preparation is required. See an au- thorized Can-Am dealer for proper pro- cedures.
  • Page 130 _____________________...

  • Page 131: Warranty

    WARRANTY _____________________...

  • Page 132: Brp Limited Warranty North America: 2007 Can-Am

    All genuine Can-AmATV parts and accessories, installed by an authorized Can-Am dealer (as hereinafter defined) at the time of delivery of the 2007 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. If your 2007 Outlander™ 400 XT, Outlander 400 XT Max, Outlander 500 XT,...
  • Page 133 3) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2007 Can-Am ATVs purchased as new and unused by its first owner from a Can-Am dealer authorized to distribute Can-Am ATV products in the country in which the sale occurred (“Can-Am ATV dealer”), and then only after the BRP specified pre-delivery inspection process...
  • Page 134 4) WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing Can-Am dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the authorized Can-Am dealer, proof of purchase of the product and must sign the repair/work order prior to starting the repair in order to validate the warranty repair.
  • Page 135 Can-Am dealer and gives the coordinates of the new owner; or b) BRP or an authorized Can-Am dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
  • Page 136 If the issue has not yet been resolved, please submit your complaint in writing or call the appropriate number below: IN CANADA IN USA BOMBARDIER RECREATIONAL BRP US Inc. PRODUCTS INC. CAN-AM ATV CAN-AM ATV CONSUMER SERVICES GROUP CONSUMER SERVICES GROUP 7575 BOMBARDIER COURT VALCOURT QC J0E 2L0 WAUSAU WI 54401...

  • Page 137: Brp International Limited Warranty: 2007 Can-Am

    Can-Am distributor/dealer (as hereinafter defined) at the time of delivery of the 2007 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. Use of the product for racing or any other competitive activity, at any point, even by a previous owner;...
  • Page 138 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service; or replac- ing such parts with new genuine Can-Am ATV parts without charge for parts and labour, at any authorized Can-Am distributor/dealer.
  • Page 139 If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage period provided BRP or an authorized Can-Am distributor/dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.

  • Page 140: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our product, services and offers, please let us know by writing to the address below.

  • Page 141: Change Of Address/Ownership

    (715) 848-4957 (USA) or (819) STOLEN UNITS: If your personal ATV 566–3366 (Canada); is stolen, you should notify BRP or an authorized Can-Am dealer. We – notifying an authorized Can-Am will ask you to provide your name, dealer. address, phone number, the vehicle...
  • Page 142 _____________________...
  • Page 143 (715) 848-4957 (USA) or (819) STOLEN UNITS: If your personal ATV 566–3366 (Canada); is stolen, you should notify BRP or an authorized Can-Am dealer. We – notifying an authorized Can-Am will ask you to provide your name, dealer. address, phone number, the vehicle...
  • Page 144 _____________________...
  • Page 145 (715) 848-4957 (USA) or (819) STOLEN UNITS: If your personal ATV 566–3366 (Canada); is stolen, you should notify BRP or an authorized Can-Am dealer. We – notifying an authorized Can-Am will ask you to provide your name, dealer. address, phone number, the vehicle...
  • Page 146 _____________________...
  • Page 147 ATV MODEL No. VEHICLE IDENTIFICATION NUMBER (V.I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP.

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2007 outlander 650 efi2007 outlander 800 efi

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