Can-Am 2008 Outlander 400 EFI Shop Manual
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Can-Am 2008 Outlander 400 EFI Shop Manual

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  • Page 471 sales@midwestmanuals.com 2009-7 August 29, 2008 Subject: Outlander XT and LTD Radiator Expansion Bottle Vent Tube Routing YEAR MODEL PACKAGE MODEL NUMBER SERIAL NUMBER 2009 Outlander™ XT™ and LTD When servicing the above-mentioned vehicles, it This action is to avoid any interference, when clos- is important to pay special attention to the radiator ing cover, with the winch remote control storage expansion bottle vent tube routing.
  • Page 472 sales@midwestmanuals.com 2009-8 September 24, 2008 Subject: Throttle Plate Opening (All Models Except YEAR MODEL MODEL NUMBER SERIAL NUMBER 2009 Outlander™ and Renegade™ THROTTLE LEVER To ensure optimum engine performance on vehi- cles produced before October 2008, at PDI, the STOPPER SCREW throttle plate opening should be checked using SETTING B.U.D.S.
  • Page 473 sales@midwestmanuals.com 2009-4 August 12, 2008 Subject: Spring Chart / Accessory Shock Absorber / Spring Kits YEAR MODEL MODEL NUMBER SERIAL NUMBER 1999 - 2009 All (except youth models) SECTION 1: SPRING Type R (straight at both ends) APPLICATIONS It is a quick reference chart which provides au- thorized spring application for each ATV model.
  • Page 474 sales@midwestmanuals.com Type W (barrel shape at one Type 5 (straight on both ends) end) A00F19A Type 8 (barrel shape at both Single Rate Spring ends) Type 1 (barrel shape at one end) vbs2008-002-001_a Dual Rate Spring Dual Rate Spring Type 2, 6, 7 (barrel shape at both ends) Dual Rate Spring 2 / 10...
  • Page 475 sales@midwestmanuals.com SECTION 1 SPRING APPLICATIONS SPRING P/N MODEL MODEL MODEL NUMBER YEAR FRONT REAR 706 000 077 (long) 2000 - 2002 706 200 348 706 000 059 (short) 2003 706 200 296 706 000 199 2004 - 2005 706 200 315 706 000 255 DS 650 2002...
  • Page 476 sales@midwestmanuals.com SECTION 1 SPRING APPLICATIONS SPRING P/N MODEL MODEL MODEL NUMBER YEAR FRONT REAR 400 STD / XT 706 200 819 706 000 649 400 MAX / MAX XT 706 200 818 706 000 650 500 STD 706 200 825 706 000 651 500 XT 706 200 824...
  • Page 477 sales@midwestmanuals.com SECTION 1 SPRING APPLICATIONS SPRING P/N MODEL MODEL MODEL NUMBER YEAR FRONT REAR 2001 - 2003 706 200 006 706 000 068 Autoshift 2004 706 200 301 706 000 301 2005 706 200 467 706 000 301 Footshift 2001 706 200 006 706 000 068 2003...
  • Page 478 sales@midwestmanuals.com SECTION 2 SPRING SPECIFICATIONS COIL SPRINGS SPECIFICATIONS (REAR SHOCK ABSORBER) SPRING RATE (LB/IN) ± 10 FREE LENGTH WIRE DIAMETER COLOR CODE COLOR OF TYPE __________________ (MM) ± 3 (MM) ± .05 STRIPES SPRING (RATE 1 / RATE 2 WHERE APPLICABLE) A52405179000 114.8 284.2...
  • Page 479 sales@midwestmanuals.com SECTION 2 SPRING SPECIFICATIONS COIL SPRINGS SPECIFICATIONS (REAR SHOCK ABSORBER) Deep Black 706 000 651 74.2 ±5 / 108.5 ±5 8.83 SI/WH/GD Deep Black 706 000 652 74.2 ±5 / 108.5 ±5 8.83 SI/SI/GD Deep Black 706 000 653 74.2 ±5 / 114.2 ±5 380.8 8.83...
  • Page 480 sales@midwestmanuals.com SECTION 2 SPRING SPECIFICATIONS COIL SPRINGS SPECIFICATIONS (FRONT SHOCK ABSORBER) SPRING RATE (LB/IN) ± 10 FREE LENGTH WIRE DIAMETER COLOR CODE COLOR OF TYPE ______________________ (MM) ± 3 (MM) ± .05 STRIPES SPRING (RATE 1 / RATE 2 WHERE APPLICABLE) A51401179000 99.9 232.7...
  • Page 481 sales@midwestmanuals.com SECTION 2 SPRING SPECIFICATIONS COIL SPRINGS SPECIFICATIONS (FRONT SHOCK ABSORBER) Deep Black 706 200 822 60 ±5 / 159.9 ±5 369.2 9.19 GD/SI/GD Deep Black 706 200 823 60 ±5 / 159.9 ±5 359.2 8.83 SI/GD/SI Deep Black 706 200 824 54.8 ±5 / 125.6 ±5 8.41 GD/RD/GD...
  • Page 482 sales@midwestmanuals.com vbs2009-002-001_en 10 / 10 2009-4 SERVICE sales@midwestmanuals.com...
  • Page 483 2009-2 June 01, 2008 Subject: Can-Am™ Outlander™ and Renegade™ Predelivery Inspection SERIAL YEAR MODEL MODEL NUMBER NUMBER Outlander 400 EFI / 500 EFI / 650 EFI / 800R EFI Refer to table on next pages 2009 for complete listing Renegade 500 EFI / 800R EFI / 800R EFI X™...
  • Page 484 WARNING To obtain warranty coverage, pre delivery procedures must be performed by an authorized BRP Can-Am ATV dealer/distributor. Apply all necessary torques as indicated. The information and components/system descriptions contained in this document are correct NOTE: at the time of publication.
  • Page 485 sales@midwestmanuals.com MODEL LISTING MODEL LISTING CE MODEL SERIAL YEAR MODEL MODEL NUMBER NUMBER NUMBER 5A9D Outlander 400 5A9A / 5A9B / 5A9C 5B9F Outlander 400 XT 5B9A / 5B9B / 5B9C 5C9C Outlander 400 MAX 5C9A / 5C9B 5D9F Outlander 400 MAX XT 5D9A / 5D9B / 5D9C / 5D9D Outlander 500 2T9A / 2T9B...
  • Page 486 sales@midwestmanuals.com UNCRATING UNCRATING 9. Move vehicle out of the crate base. 10. Ensure that the crate includes the following WARNING items: Never stand at front or at rear of the vehicle LTD Models while straps are being cut. ITEM DESCRIPTION Handlebar guard with fasteners kit NOTICE Allowing the crate to drop may cause...
  • Page 487 Make sure not to squeeze battery ca- bles between vehicle components. vmr2007-047-001_a Battery Installation BATTERY RETAINING ROD 1. Refer to the latest edition of CAN-AM ATV BAT- All Models TERIES SERVICE BULLETIN for proper activat- 4. Remove battery from vehicle. ing, charging and maintenance procedures.

  • Page 488: Front Bumper

    sales@midwestmanuals.com PARTS TO BE INSTALLED vbl2007-008-888_a RENEGADE 500-800R vbl2008-005-103 WRONG WAY OF SECURING THE POSITIVE (+) POST Front Bumper 2. Ensure that the cables is routed as per the fol- Outlander XT Models lowing illustrations. 1. Install upper part of the bumper with: –...

  • Page 489: Winch Switch

    sales@midwestmanuals.com PARTS TO BE INSTALLED vdd2006-001-017 OUTLANDER XT AND LTD vbl2008-007-006_a 1. Lower retaining screws 4. Secure upper retaining nuts to 11 N•m (97 lbf•in). 5. Secure lower retaining screws to 25 N•m (18 lbf•ft). Mirrors Outlander CE Models 1. Remove mirrors from the storage compart- ment.
  • Page 490 sales@midwestmanuals.com PARTS TO BE INSTALLED Backrest Outlander MAX Models Install the backrest on passenger's seat as per the following steps : 1. Loosen bolts holding backrest plate to backrest support. 2. Install the backrest tubes into theirs locations in frame. 3.
  • Page 491 sales@midwestmanuals.com PARTS TO BE INSTALLED 10. Align backrest support with the mark on back- rest plate. 11. Torque bolts to 25 N•m (18 lbf•ft). vbl2006-003-008_a 1. Screw-in backrest Handlebar Guard Outlander 400 XT Models vbl2006-003-003_A 1. Backrest plate 1. Remove handlebar guard from its box. 2.
  • Page 492 sales@midwestmanuals.com PARTS TO BE INSTALLED Wind Deflector X Models 1. Install M8 screw in full wrap support. 2. Insert beveled bracket in M8 screw. 3. Screw on threaded beveled bracket into M8 screw. vsi2006-028-002_a 1. Handlebar guard 2. U-clamps 6. Install U-clamps with the arrows pointed to- ward the front of vehicle.
  • Page 493 sales@midwestmanuals.com PARTS TO BE INSTALLED vsi2008-018-005_b vsi2008-018-008_b 1. Full wrap support 1. Full wrap support 2. M5 nut 2. M6 nut 8. Align wind deflector on full wrap support. 15. Install full wrap support on handlebar using 9. Using support as a guide, drill a ø6 mm hole U-clamp.
  • Page 494 sales@midwestmanuals.com FLUIDS 5. Do not tighten front bolts for the moment. 6. Align M8 U-nuts with skid plate middle holes. 7. Insert M8 U-nuts on vehicle frame. 8. Assemble skid plate using middle M8 retaining bolts, M8 flat washers and M8 U-nuts. 9.

  • Page 495: Engine Oil

    sales@midwestmanuals.com FLUIDS LOCATION MINIMUM OCTANE NUMBER XP-S 5W40 Synthetic Oil (P/N 293 600 039) North America 87 (RON + MON) / 2 XP-S 5W30 Mineral Oil (P/N 219 700 706) Elsewhere 92 RON XP-S 10W40 Mineral Oil (P/N 219 700 346) WARNING Temperature Range Always stop engine before refueling.

  • Page 496: Engine Coolant

    sales@midwestmanuals.com FLUIDS vmo2006-007-018_b 1. Oil level plug OIL DIPSTICK 1. Full 5. Ensure that gearbox oil is level with the bottom 2. Add of the oil plug hole. 3. Operating Range 6. If necessary, add recommended gearbox oil. 8. Ensure that oil level is between ADD and FULL marks.

  • Page 497: Brake Fluid

    sales@midwestmanuals.com FLUIDS 10. Reinstall plastic cover 11. Reinstall front service compartment panel. When checking level at temperature low- NOTE: er than 20°C (69°F), it may be slightly lower than MIN. mark. Brake Fluid NOTICE To avoid serious damage to the brak- ing system, do not use fluids other than the vbl2009-002-101_a recommended one, nor mix different fluids for...
  • Page 498 sales@midwestmanuals.com FLUIDS vmo2008-019-016_a 1. MIN. mark 2. MAX. mark vmo2008-019-017_a TYPICAL 4. Ensure that fluid reaches top of window. 1. MAX. mark 2. MIN. mark 5. If necessary, add recommended brake fluid. 4. Ensure that fluid is between MIN. and MAX. Brake Pedal Fluid Level Verification marks.
  • Page 499 sales@midwestmanuals.com SET-UP 1. Filler plug OUTLANDER SERIES 1. Filler plug vmr2007-053-003_a RENEGADE SERIES 1. Filler plug TYPICAL Rear Differential Oil Level Verification A. 25 to 32 mm (1 to 1-1/4 in) 1. Filler plug The rear differential oil is not level with the NOTE: 2.

  • Page 500: Transmission Lever

    sales@midwestmanuals.com ADJUSTMENTS ADJUSTMENTS WARNING Low pressure may cause tire to deflate and General Guidelines rotate on wheel. Overpressure may burst the tire. Always follow recommended pressure. All adjustments have already been performed Since tires are low-pressure type, a manual at factory, it is only necessary to validate them. pump should be used.
  • Page 501 sales@midwestmanuals.com ADJUSTMENTS ACTION SPRING RIDE ROAD ADJUSTMENT ACTION RIDE TYPE LENGTH TYPE CONDITION Shorten the Firmer ride Turn adjusting Firmer Rough road Shorten spring Spring Preload cam clockwise ride condition the spring Lengthen the Softer ride Turn Lengthen Softer Smooth spring adjusting cam the spring...
  • Page 502 Connecting a PC to Vehicle 1. Connect the PC to vehicle. Refer to the latest Resetting Trip Hours and Trip Distance CAN-AM ATV B.U.D.S. SOFTWARE edition of 1. Ensure that the VEHICLE tab is selected. AND COMMUNICATION TOOLS for the prop- 2.
  • Page 503 sales@midwestmanuals.com ADJUSTMENTS smr2005-072-001_en KEYS TAB vbl2008-007-001 2. Click on ERASE ALL KEYS button. RESET TRIP BUTTONS 3. Insert ignition key in the ignition switch. It can also be done directly on the info-cen- NOTE: ter, using the selector button. Resetting Last Service 1.

  • Page 504: Vehicle Cleaning

    sales@midwestmanuals.com FINAL INSPECTION Vehicle Cleaning Ending a B.U.D.S. Session 1. Click on FAULT tab and check if there are active NOTICE faults. Never use a high pressure washer to clean the vehicle. USE LOW PRESSURE ONLY – If so, service vehicle then clear the faults in (like a garden hose).
  • Page 505 sales@midwestmanuals.com TECHNICAL DATA TECHNICAL DATA Outlander 400 series MODEL OUTLANDER 400 EFI ENGINE ROTAX 400, 4-stroke, Single Over Engine type Head Camshaft (SOHC), liquid cooled Number of cylinder Number of valves 4 valves (mechanical adjustment) Bore mm (in) 91 (3.58) Stroke mm (in) 61.5 (2.42)
  • Page 506 sales@midwestmanuals.com TECHNICAL DATA MODEL OUTLANDER 400 EFI ELECTRICAL SYSTEM Magneto generator output 400 W @ 6000 RPM Ignition system type CDI (Capacity Discharge ignition) Ignition timing Not adjustable Quantity Spark plug Make and type NGK DCPR8E 0.6 to 0.7 mm (.024 to .027 in) Forward 8000 Engine RPM limiter setting...
  • Page 507 sales@midwestmanuals.com TECHNICAL DATA MODEL OUTLANDER 400 EFI FUEL SYSTEM Electronic Fuel Injection (EFI), Del' Orto Fuel delivery Type 46 mm throttle body, 1 injector Fuel pump Type Electrical (in fuel tank) Idle speed RPM ± 50 1300 (Not adjustable) Type Unleaded gasoline Inside North (R+M)/2...
  • Page 508 sales@midwestmanuals.com TECHNICAL DATA MODEL OUTLANDER 400 EFI REAR SUSPENSION Suspension type TTI™ independent mm (in) 203 (8) Suspension travel Shock absorber Type Rear preload adjustment 5 settings BRAKES Front brake Type Hydraulic, 2 discs Rear brake Type Hydraulic, 1 disc Capacity 125 mL (4.3 U.S.
  • Page 509 sales@midwestmanuals.com TECHNICAL DATA MODEL OUTLANDER 400 EFI LOADING CAPACITY Weight distribution Front/rear 49/51 Weight distribution (MAX) Front/rear 46/54 Rear storage box kg (lb) 10 (22) (included with rear rack weight) Front kg (lb) 45 (100) Rear (including rear Rack storage box kg (lb) 90 (200) and tongue...
  • Page 510 sales@midwestmanuals.com TECHNICAL DATA OUTLANDER 500 OUTLANDER OUTLANDER MODEL 650 EFI 800R EFI ELECTRICAL SYSTEM Magneto generator output 400 W @ 6000 RPM Ignition system type IDI (Inductive Discharge Ignition) Ignition timing Not adjustable Quantity Spark plug Make and type NGK DCPR8E 0.6 to 0.7 mm (.024 to .027 in) Forward 8000...
  • Page 511 sales@midwestmanuals.com TECHNICAL DATA OUTLANDER 500 OUTLANDER OUTLANDER MODEL 650 EFI 800R EFI FUEL SYSTEM Electronic Fuel Injection (EFI), DeLorto 46 mm throttle Fuel delivery Type body, 1 injector per cylinder Type Electrical (in fuel tank) Fuel pump Model Bosch Idle speed RPM ±...
  • Page 512 sales@midwestmanuals.com TECHNICAL DATA OUTLANDER 500 OUTLANDER OUTLANDER MODEL 650 EFI 800R EFI REAR SUSPENSION Suspension type TTI™ independent Suspension travel mm (in) 229 (9) Shock absorber Type Preload adjustment 5 settings BRAKES Front brake Type Hydraulic, 2 discs Rear brake Type Hydraulic, single disc Capacity...
  • Page 513 sales@midwestmanuals.com TECHNICAL DATA OUTLANDER 500 OUTLANDER OUTLANDER MODEL 650 EFI 800R EFI DIMENSION Overall length m (in) 2.18 (86) Overall length (MAX) m (in) 2.39 (94) Overall width m (in) 1.17 (46) Overall height m (in) 1.14 (45) Wheelbase m (in) 1.30 (51) Wheelbase (MAX) m (in)
  • Page 514 sales@midwestmanuals.com TECHNICAL DATA MODEL RENEGADE 500 RENEGADE 800R/800R X COOLING SYSTEM Ethyl glycol/water mix (50% coolant, 50% water). Type Use premixed coolant sold by BRP (P/N 219 700 362) or Coolant coolant specifically designed for aluminum engines Capacity 2.5 L (2.65 quarts) ELECTRICAL SYSTEM Magneto generator output 400 W @ 6000 RPM...
  • Page 515 sales@midwestmanuals.com TECHNICAL DATA MODEL RENEGADE 500 RENEGADE 800R/800R X CVT TRANSMISSION Type CVT (Continuously Variable Transmission) 1600 Engagement RPM ± 100 RPM GEARBOX Type Dual range (HI-LO) with park, neutral and reverse Capacity 400 ml (14 U.S. oz) Gearbox oil Recommended XP-S chaincase oil (P/N 413 801 900) DRIVE SYSTEM...
  • Page 516 sales@midwestmanuals.com TECHNICAL DATA MODEL RENEGADE 500 RENEGADE 800R/800R X BRAKES Front brake Type Hydraulic, 2 discs Hydraulic, single disc Rear brake Type Capacity 125 ml (4.3 U.S. oz) Brake fluid Type DOT 4 Parking brake LH brake lever includes a lock on rear wheels Caliper Floating Front...
  • Page 517 sales@midwestmanuals.com 2009-6 August 19, 2008 Subject: High Altitude Use YEAR MODEL NAME MODEL NUMBER SERIAL NUMBER 2009 Standard carburetor and drive pulley calibration Levers will be inspected when received and, if on above-listed models were set at factory for sea found used, will be returned to the dealer without Shop Manual level riding.
  • Page 518 sales@midwestmanuals.com HIGH ALTITUDE DRIVE PULLEY SPECIFICATIONS 1200 m 2400 m Sea Level (4000 ft) (8000 ft) In the tables throughout this document, Centrifugal 420 248 495 Lever – Shaded column gives factory setting, 10.2 (set of 6) 9 mm* – (*) Single asterisk refers to Centrifugal Levers (qty 1) Reference Chart on page 5 of this document.
  • Page 519 sales@midwestmanuals.com DS 450™ EFI No high altitude calibration settings have to be done through B.U.D.S. The calibration features an automatic electronic fuel injection compensation allowing fuel injection mapping to be optimized at all altitudes. There are different sprocket calibration available to fine tune vehicle.
  • Page 520 sales@midwestmanuals.com WARNING Chain length might need to be CAUTION ACCES- adjusted with new sprocket sizes. See Failure to perform proper installation can SORY CATALOG for replacement chain that can cause damage to the vehicle and serious per- be installed with these kits. DO NOT ride the sonal injuries to the rider.
  • Page 521 sales@midwestmanuals.com DS 250 CALIBRATION SEA LEVEL 1200 M (4000 FT) 2400 M (8000 FT) North North North Country Europe Europe Europe America America America Main Jet Needle Position Mixture Screw Idle RPM ±100 1700 1800 Mini DS 90 / Mini DS 70 MAIN JET TYPE V16104DGF000 There is no specific high altitude calibration...
  • Page 522 sales@midwestmanuals.com ATV — HIGH ALTITUDE PARTS RETURN AUTHORIZATION REQUEST PARTS FOR USE AT HIGH ALTITUDE DEALER NUMBER:_________________ DEALER NAME: ________________________________________ State/Province:__________________ Country:_______________________ ✓ Please submit only one request per week. BRP USE ONLY MODEL PART NO. SERIAL NO. REASON CODE RECEPTION DATE Please complete this form and fax it to obtain a RETURN AUTHORIZATION.
  • Page 523 2009-5 August 11, 2008 Subject: CAN-AM ™ Outlander 400 EFI Inappropriate D.E.S.S. ™ Decal YEAR MODEL MODEL NUMBER SERIAL NUMBER 2009 Outlander 400 EFI 5A9A – 5A9B – 5A9C – 5A9D - 5B9A – 5B9B – 5B9C – 5B9F – 5C9A – 5C9B - 5C9C - 5D9A –...
  • Page 524 sales@midwestmanuals.com 2008-1 August 6, 2007 CVT Drive Belt Guidelines Date: Subject: YEAR MODEL MODEL NUMBER SERIAL NUMBER 2008 All BRP CVT belts are covered by the BRP Limited Warranty against any manufacturing defect. BRP OEM CVT belts are premium belts that are especially designed and calibrated for BRP recreative vehicles.
  • Page 525 2009-2 June 01, 2008 Subject: CAN-AM ™ ATV B.U.D.S. Software and Communication Tools YEAR MODEL MODEL NUMBER SERIAL NUMBER 2009 EFI equipped vehicles GENERAL INFORMATION MPI-1 COMMUNICATION TOOLS As a reference to predelivery inspection bulletin, this service publication provides instructions about B.U.D.S.
  • Page 526 sales@midwestmanuals.com MPI-1 Supply The MPI can use the vehicle power for its supply. Four AA batteries or an AC/DC power supply can also be used. Make sure to respect MPI specifica- tion if a power supply is used. Connections with Vehicle Using MPI-1 WARNING If the computer you are using is connected to...
  • Page 527 sales@midwestmanuals.com vdd2006-001-103 8. Use B.U.D.S. software as described further in B.U.D.S. SOFTWARE 529035697 OPTIONAL EXTENSION CABLE MPI-2 COMMUNICATION TOOLS Multi-Purpose Interface-2 (MPI-2) PART REQUIRED PC computer B.U.D.S. software Use latest version available on BOSSWeb 710000851 DIAGNOSTIC CABLE MPI-2 (P/N 529 036 018) MPI-2 Supply Optional extension cable Use DB9 male to DB9 female connector...
  • Page 528 sales@midwestmanuals.com vmr2008-020-002_a vmr2007-042-001_a DS 450 EFI SERIES (TYPICAL) OUTLANDER SERIES (TYPICAL) Step 1: Remove seat 3. Connect diagnostic cable to vehicle connector. 4. Connect remaining connector to MPI-2 con- nector. vdd2006-001-151 5. Connect remaining MPI-2 connector to the USB port of a PC (personnal computer). vdd2006-001-152 OUTLANDER SERIES (TYPICAL) Step 1: Remove front service compartment panel...
  • Page 529 sales@midwestmanuals.com B.U.D.S. SOFTWARE B.U.D.S. (Bombardier Utility and Diagnostic Soft- ware) is designed to program key(s), to allow elec- trical component inspection, diagnostic options and adjustments such as the closed throttle. The type of MPI that is being used does not have any effect on the interface and the features of B.U.D.S.
  • Page 530 sales@midwestmanuals.com vdd2006-001-101 DS 450 EFI series A33C MPI-1 PROTOCOL ONLY MPI-1 will not allow communication with NOTE: Step 1: Select MPI from the top menu and then CHOOSE SPEED. Step 2: Click on 115200. these vehicles. Only the MPI-2 must be used. Do not use DESS Post Interface (P/N 529 1.
  • Page 531 sales@midwestmanuals.com vmr2008-020-004 CONNECTION SUCCESSFUL — ECM IS CONNECTED 4. If an “X” is shown, this means that no commu- nication between MPI and ECM/multifunction gauge takes place. Possible causes are: – ECM is not powered-up – Wrong protocol is used –...

  • Page 532: Battery Charging

    2009-1 June 01, 2008 Subject: CAN-AM ™ ATV Batteries Activation, Charging and Maintenance YEAR MODEL MODEL NUMBER SERIAL NUMBER 2009 GENERAL INFORMATION BATTERY CHARGING As a reference to predelivery inspection bulletin, Initial Charging this service publication provides instructions for the activation, charging and maintenance of new Sealed VRLA batteries require an initial charge.

  • Page 533: Battery Maintenance

    sales@midwestmanuals.com 12.8 volts or higher after the battery is charged and STATE OF CHARGE : 50% - 75% sits for at least 1 – 2 hours. If less, it needs addi- VOLTAGE ACTION CHARGE tional charge. TIME * Routine Charging 12.0 –...

  • Page 534: Battery Storage

    sales@midwestmanuals.com – Check and charge battery if the voltage drops WARNING below 12.5 V. Absolutely no smoking, sparks or open – Keep the battery top free of grime. flames around batteries. Batteries can pro- – Clean terminals and connectors if necessary. duce hydrogen and oxygen;...
  • Page 535 sales@midwestmanuals.com WARNING Never charge or boost battery while installed on vehicle. WARNING Always connect battery cables exactly in the specified order. Connect RED positive cable first, then BLACK negative ground cable. 4 / 4 2009-1 SERVICE sales@midwestmanuals.com...
  • Page 536 1. HOW DOES IT WORK We follow the procedures detailed in the Can-Am ATV Shop Manual. The flat rate time is the maximum time allowed for a repair involving any given part. FLAT RATE TIME IS NOT CUMULATIVE. You must use the flat rate time given for the longest lasting operation.
  • Page 537 OUTLANDER/RENEGADE. 1. UTILISATION DU MANUEL En procédant de la façon indiquée dans le Manuel de réparation Can-Am VTT, chaque temps donné représente le maximum permis pour une réparation portant sur cette pièce. LES TEMPS NE SONT PAS CUMULATIFS. On doit inscrire le temps donné...
  • Page 538 2M9A/2M9B/2M9C OUTLANDER MAX LTD 4X4 800 2M9D/2M9E/2M9F 4E9A/4E9B/4E9C RENEGADE 500 4X4 500 CVT 4E9D/4E9E/4E9F Dell’Orto Liquid cooled/ 4B9A/4B9B/4B9C RENEGADE 800 4X4 46 mm Refroidi par liquide 4B9D/4B9E/4B9F 800 CVT RENEGADE X 800 4X4 4C9A/4C9B/4C9C Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 539 INTAKE OR EXHAUST VALVE GUIDE (2) GUIDE DE SOUPAPE D'ADMISSION OU D'ÉCHAPPEMENT (2) MUFFLER AND/OR EXHAUST GASKET AND/OR CLAMP SILENCIEUX D’ÉCHAPPEMENT ET/OU JOINT D’ÉCHAPPEMENT ET/OU BRIDE DE SERRAGE TUNE PIPE AND/OR GASKET TUYAU D’ÉCHAPPEMENT CALIBRÉ ET/OU JOINT D’ÉTANCHÉITÉ Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 540 COUVERCLE DE SOUPAPE ET/OU JOINT D’ÉTANCHÉITÉ TIMING GEAR PIGNON DE DISTRIBUTION ROCKER ARM AND/OR PUSH ROD AND/OR ROCKER ARM SHAFT CULBUTEUR ET/OU TIGE POUSSOIR ET/OU ARBRE DE CULBUTEUR CYLINDER HEAD AND/OR GASKET CULASSE ET/OU JOINT D’ÉTANCHÉITÉ Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 541 OUTPUT SHAFT ARBRE DE SORTIE SHIFT DRUM TAMBOUR D’EMBRAYAGE INDEX LEVER (ASS’Y) LEVIER D’INDEXATION (COMPLET) CHAIN GUIDE GUIDE DE CHAÎNE CHAIN TENSION GUIDE GUIDE DE TENSION DE CHAÎNE CHAIN TENSIONER (ASS’Y) TENDEUR DE CHAÎNE (COMPLET) Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 542 EXHAUST AND/OR INLET VALVES AND/OR SPRINGS AND/OR SEALS (8) ÉCHAPPEMENT ET/OU VALVES ADMISSION ET/OU RESSORTS ET/OU ANNEAUX D’ÉTANCHÉITÉ (8) TEMPERATURE SENSOR (RADIATOR) CAPTEUR DE TEMPÉRATURE (RADIATEUR) TIMING CHAIN (MAG SIDE) CHAÎNE D’ENGRENAGE (CÔTÉ MAG) Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 543 CHAINS TENSION GUIDE (ALL) GUIDE DE TENSION DE CHAÎNES (TOUS) CHAINS GUIDE (ALL) GUIDE DE CHAÎNES (TOUS) CYLINDER HEAD GASKET (1) JOINT D’ÉTANCHÉITÉ DE LA CULASSE (1) CYLINDER HEAD GASKETS (2) JOINTS D’ÉTANCHÉITÉ DE LA CULASSE (2) Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 544 ENGINE MOTEUR SYSTEM/SYSTÈME Outlander 400 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 545 ENGINE MOTEUR SYSTEM/SYSTÈME Outlander 400 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 546 ENGINE MOTEUR SYSTEM/SYSTÈME Renagade Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 547 ENGINE MOTEUR SYSTEM/SYSTÈME Outlander 400 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 548 ENGINE MOTEUR SYSTEM/SYSTÈME Outlander 400 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 549 ENGINE MOTEUR SYSTEM/SYSTÈME V500/650/800 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 550 ENGINE MOTEUR SYSTEM/SYSTÈME V500/650/800 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 551 ENGINE MOTEUR SYSTEM/SYSTÈME V500/650/800 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 552 ENGINE MOTEUR SYSTEM/SYSTÈME V500/650/800 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 553 ENGINE MOTEUR SYSTEM/SYSTÈME V500/650/800 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 554 ENGINE MOTEUR SYSTEM/SYSTÈME V500/650/800 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 555 ENGINE MOTEUR SYSTEM/SYSTÈME V500/650/800 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 556 INJECTOR (ALL) INJECTEUR (TOUS) THROTTLE BODY (ASS’Y) CARTER ACCÉLÉRATEUR (COMPLET) THROTTLE SENSOR CAPTEUR POSITION D’ACCÉLÉRATEUR IDLE BY-PASS VALVE VALVE DU RALENTI FUEL PUMP MODULE MODULE POMPE À ESSENCE FEMALE QUICK FITTING CONNECTEUR RAPIDE FEMELLE Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 557 CARBURETOR AND FUEL SYSTEM CARBURATEUR ET SYSTÈME D’ALIMENTATION D’ESSENCE SYSTEM/SYSTÈME DESCRIPTION FUEL INJECTION HOSE (ASS’Y) BOYAU À INJECTION D’ESSENCE (COMPLET) FUEL TANK PROTECTOR PROTECTEUR DU RÉSERVOIR À ESSENCE Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 558 CARBURETOR AND FUEL SYSTEM CARBURATEUR ET SYSTÈME D’ALIMENTATION D’ESSENCE SYSTEM/SYSTÈME Outlander Renegade Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 559 CARBURETOR AND FUEL SYSTEM CARBURATEUR ET SYSTÈME D’ALIMENTATION D’ESSENCE SYSTEM/SYSTÈME 400 EFI Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 560 CARBURETOR AND FUEL SYSTEM CARBURATEUR ET SYSTÈME D’ALIMENTATION D’ESSENCE SYSTEM/SYSTÈME Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 561 CARBURETOR AND FUEL SYSTEM CARBURATEUR ET SYSTÈME D’ALIMENTATION D’ESSENCE SYSTEM/SYSTÈME Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 562 CARBURETOR AND FUEL SYSTEM CARBURATEUR ET SYSTÈME D’ALIMENTATION D’ESSENCE SYSTEM/SYSTÈME V500/650/800 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 563 IGNITION ALLUMAGE SYSTEM/SYSTÈME DESCRIPTION NO LABOR INVOLVED AUCUNE MAIN D’OEUVRE MAGNETO (ASS’Y) MAGNÉTO (COMPLET) IGNITION COIL (EACH) BOBINE D’ALLUMAGE (CHAQUE) IGNITION CABLE CÂBLE D’ALLUMAGE STATOR (ASS’Y) STATOR (COMPLET) Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 564 IGNITION ALLUMAGE SYSTEM/SYSTÈME Outlander 400 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 565 IGNITION ALLUMAGE SYSTEM/SYSTÈME V500/650/800 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 566 REWIND STARTER (ALL PARTS EXCEPT HANDLE) DÉMARREUR À RAPPEL (TOUTES LES PIÈCES SAUF POIGNÉE) ELECTRIC STARTER (ASS’Y) DÉMARREUR (COMPLET) STARTER RELAY SOLÉNOÏDE DE DÉMARRAGE REWIND STARTER HANDLE POIGNÉE DU DÉMARREUR STARTER DRIVE LANCEUR DÉMARREUR Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 567 STARTER DÉMARREUR SYSTEM/SYSTÈME Outlander Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 568 MAIN SHAFT (ASS'Y) ARBRE DE RENVOI (COMPLET) AIR INTAKE (CVT) ENTRÉE D'AIR (CVT) AIR OUTLET (CVT) SORTIE D'AIR (CVT) FLEXIBLE ADAPTOR ADAPTATEUR FLEXIBLE CAM, PLATE, DRIVEN SHAFT, SPRING CAME, PLAQUE, ARBRE POULIE MENÉE, RESSORT Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 569 RH HOUSING GEAR AND/OR BEARING LOGEMENT DE TRANSMISSION DROIT ET/OU ROULEMENT TRANSMISSION SWITCHES INTERRUPTEUR DE TRANSMISSION SHIFTING SWITCH INTERRUPTEUR D'EMBRAYAGE SHIFT SHAFT SEAL ANNEAU D’ÉTANCHÉITÉ DE L'ARBRE D'EMBRAYAGE CVT AIR GUIDE AND/OR O-RINGS GUIDE D'AÉRATION ET/OU JOINT D'ÉTANCHÉITÉ Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 570 TRANSMISSION AND LINKAGE TRANSMISSION ET TRINGLERIE SYSTEM/SYSTÈME Outlander 400 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 571 TRANSMISSION AND LINKAGE TRANSMISSION ET TRINGLERIE SYSTEM/SYSTÈME V500/650/800 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 572 TRANSMISSION AND LINKAGE TRANSMISSION ET TRINGLERIE SYSTEM/SYSTÈME V500/650/800 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...

  • Page 573: Brake System

    REAR OIL HOUSING CARTER D’HUILE ARRIÈRE REAR BRAKE HOSE BOYAU DE FREIN ARRIÈRE REAR CALIPER ÉTRIER ARRIÈRE REAR BRAKE PAD PLAQUETTE DE FREIN ARRIÈRE REAR BRAKE DISC AND/OR HUB DISQUE DE FREIN ARRIÈRE ET/OU MOYEU Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 574 BRAKE SYSTEM SYSTÈME DE FREIN SYSTEM/SYSTÈME Outlander/Renegade Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 575 CV JOINT (RH OR LH) JOINT HOMOCINÉTIQUE (DROIT OU GAUCHE) FRONT WHEEL HUB (SEAL AND/OR BEARING) (RH OR LH) MOYEU DE ROUE AVANT (JOINT ET/OU ROULEMENT) (DROIT OU GAUCHE) KNUCKLE (RH OR LH) PORTE-FUSÉE (DROIT OU GAUCHE) Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 576 O-RING (DISCONNECT UNIT) JOINT TORIQUE (UNITÉ D’EMBRAYAGE) UNIT PACK KIT ENSEMBLE JOINT CARDAN UPPER ARM BRACKET ATTACHE BRAS SUPÉRIEUR DIFFERENTIAL SEAL (1) JOINT D’ÉTANCHÉITÉ DU DIFFÉRENTIEL (1) DIFFERENTIAL SEALS (2) JOINTS D’ÉTANCHÉITÉ DU DIFFÉRENTIEL (2) Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 577 STEERING/FRONT DRIVE SYSTEM AND SUSPENSION DIRECTION/SYSTÈEME D’ENTRAÎNEMENT AVANT ET SUSPENSION SYSTEM/SYSTÈME Outlander 400 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 578 STEERING/FRONT DRIVE SYSTEM AND SUSPENSION DIRECTION/SYSTÈEME D’ENTRAÎNEMENT AVANT ET SUSPENSION SYSTEM/SYSTÈME Outlander 400 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 579 STEERING/FRONT DRIVE SYSTEM AND SUSPENSION DIRECTION/SYSTÈEME D’ENTRAÎNEMENT AVANT ET SUSPENSION SYSTEM/SYSTÈME Outlander 400 Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 580 STEERING/FRONT DRIVE SYSTEM AND SUSPENSION DIRECTION/SYSTÈEME D’ENTRAÎNEMENT AVANT ET SUSPENSION SYSTEM/SYSTÈME Outlander/Renegade Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 581 STEERING/FRONT DRIVE SYSTEM AND SUSPENSION DIRECTION/SYSTÈEME D’ENTRAÎNEMENT AVANT ET SUSPENSION SYSTEM/SYSTÈME Outlander/Renegade Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 582 STEERING/FRONT DRIVE SYSTEM AND SUSPENSION DIRECTION/SYSTÈEME D’ENTRAÎNEMENT AVANT ET SUSPENSION SYSTEM/SYSTÈME Outlander/Renegade Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 583 ENSEMBLE DE SOUFFLET DE ROUE ET/OU JOINT CV (DROIT OU GAUCHE) BOOT DIFFERENTIAL KIT AND/OR PLUNGING JOINT (RH OR LH) ENSEMBLE DE SOUFFLET DE DIFFÉRENTIEL ET/OU JOINT PLONGENT (DROIT OU GAUCHE) RADIAL BALL BEARINGS ROULEMENTS À BILLE RADIALES Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 584 SYSTEM/SYSTÈME DESCRIPTION UNIT PACK KIT ENSEMBLE DE JOINT CARDAN UNIT PACK KIT (2) ENSEMBLE DE JOINT CARDAN (2) DIFFERENTIAL SEAL (1) JOINT D’ÉTANCHÉITÉ DU DIFFÉRENTIEL (1) DIFFERENTIAL SEALS (2) JOINTS D’ÉTANCHÉITÉ DU DIFFÉRENTIEL (2) Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 585 REAR DRIVE SYSTEM AND SUSPENSION SYSTÈME D’ENTRAINEMENT ARRIÈRE ET SUSPENSION SYSTEM/SYSTÈME Outlander/Renegade Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 586 REAR DRIVE SYSTEM AND SUSPENSION SYSTÈME D’ENTRAINEMENT ARRIÈRE ET SUSPENSION SYSTEM/SYSTÈME Outlander/Renegade Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 587 FRONT FENDER AND/OR SUPPORT (RH OR LH) AILE AVANT ET/OU SUPPORT (DROIT OU GAUCHE) FRONT GRILLS GRILLES AVANT FOOTWELL (RH OR LH) REPOSE-PIED (DROIT OU GAUCHE) PROTECTION PLATE PLAQUE DE PROTECTION EACH DECAL (1) CHAQUE AUTOCOLLANT (1) Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 588 FRONT FENDER SUPPORT SUPPORT D’AILE AVANT REAR BUMPER (XT) PARE-CHOC ARRIÈRE (XT) FRONT BUMPER (XT) PARE-CHOC AVANT (XT) REAR FENDER SUPPORT SUPPORT D’AILE ARRIÈRE FRONT FASCIA (RH OR LH) FASCIA AVANT (DROIT OU GAUCHE) Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 589 BODY AND ACCESSORIS CARROSSERIE ET ACCESSOIRES SYSTEM/SYSTÈME Outlander/Renegade Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 590 REAR DRIVE SYSTEM AND SUSPENSION SYSTÈME D’ENTRAINEMENT ARRIÈRE ET SUSPENSION SYSTEM/SYSTÈME Outlander Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 591 BODY AND ACCESSORIS CARROSSERIE ET ACCESSOIRES SYSTEM/SYSTÈME Outlander XT Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 592 BODY AND ACCESSORIS CARROSSERIE ET ACCESSOIRES SYSTEM/SYSTÈME Renegade Volume 1 - Can-Am 2009 sales@midwestmanuals.com...

  • Page 593: Electrical System

    CLIGNOTANTS ARRIÈRE 1 OU 2 (CE SEULEMENT) HAZARD WARNING BUTTON (CE ONLY) COMMUTATEUR D’URGENCE (CE SEULEMENT) DIRECTION INDICATOR SWITCH (CE ONLY) INTERRUPTEUR CLIGNOTANTS (CE SEULEMENT) 12 VOLT RELAY (CE ONLY) RELAIS 12 VOLT (CE SEULEMENT) HORN AVERTISSEUR Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 594 ELECTRICAL SYSTEM SYSTÈME ÉLECTRIQUE SYSTEM/SYSTÈME DESCRIPTION RELAY RELAIS ANY BULBS TOUTES LES AMPOULES Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 595 ELECTRICAL SYSTEM SYSTÈME ÉLECTRIQUE SYSTEM/SYSTÈME Outlander Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 596 ELECTRICAL SYSTEM SYSTÈME ÉLECTRIQUE SYSTEM/SYSTÈME Outlander Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 597 CLAIM TYPE 02 RÉCLAMATION DE TYPE 02 SYSTEM/SYSTÈME DESCRIPTION NO LABOR INVOLVED AUCUNE MAIN-D’OEUVRE SCHEDULED MAINTENANCE TRACKING SUIVI DES ENTRETIENS PLANIFIÉS Can-Am - Volume 1 2009 sales@midwestmanuals.com...
  • Page 598 SUGGESTED YEAR MODEL DESCRIPTION OPERATION CODE FLAT RATE FLAT RATE Detailed procedure used: Signature: _____________________________________________________________________ BOMBARDIER RECREATIONAL PRODUCTS INC. WARRANTY DEPARTMENT 75, J.A. BOMBARDIER ST. SHERBROOKE (QUEBEC) CANADA, J1L 1W3 FAX NUMBER: 819 566-3590 Volume 1 - Can-Am 2009 sales@midwestmanuals.com...
  • Page 599 TRAVAUX ACTUEL SUGGÉRÉ Détails de la marche à suivre: Signature: _____________________________________________________________________ Retournez par BOMBARDIER PRODUITS RÉCRÉATIFS INC. SERVICE DE GARANTIE 75, RUE J.-A. BOMBARDIER SHERBROOKE (QUÉBEC) CANADA, J1L 1W3 N° DU TÉLÉCOPIEUR: 819 566-3590 Can-Am - Volume 1 2009 sales@midwestmanuals.com...

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