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Manuals
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Yamaha Manuals
Motorcycle
CS3-E
Service manual
Yamaha CS3-E Service Manual
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Table Of Contents
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Contents
Table of Contents
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Table of Contents
Contents
General
Features
Specifications & Performance
Performance Curves
Engine Performance Curves
Running Performance Curves
Service Tools
Standard Tools
Special Tools
Other Miscellaneous Tools
Yamaha Autolube
What Is Yamaha Autolube?
Handling the Oil Pump
Bleeding
Setting the Carburetor and Pump
Checking Minimum Pump Stroke
5-Port Cylinders
Description of 5-Port Cylinder
Construction and Features
5-Port Cylinder Exploded View
Engine
Removing the Engine
Cylinder Heads
Removing Carbon
Cylinders
Checking the Cylinder for Wear
Cylinder Reconditioning
Carbon Removal
Piston Pins
Pulling out the Piston Pin
Miscellaneous
Piston-To-Piston Pin Fit
Piston Rings
Keystone Type Piston and Keystone Ring
Technical Notes on Keystone Rings
Removing the Rings
Fitting the Rings
Checking the Piston Ring
Piston
Checking and Reconditioning the Piston
Piston Clearance Measurement
Checking and Reconditioning Pistons
Crankcase Cover
Piston Installation Direction
Tachometer Drive Gear Assembly
Tachometer Drive Gear Assembly Components
Clutch
Clutch Exploded View
Removing the Pressure Plate
Checking the Friction Plate
Checking the Clutch Spring
Fitting the Cushion Rings
Removing the Clutch Boss
Checking the Spacer
Checking the Primary Driven Gear Ass'y
Checking the Push Rod
Primary Drive Gear
Clutch Adjustment
Adjusting the Clutch Cable
Distance Collar
Kick Starter
Exploded View of the Kickstarter
Removing the Kick Idler Gear
Checking the Drive Sprocket
Drive Sprocket
Shifting Mechanism
Removing the Gear Shift Shaft Ass'y
Checking Gear Shift Parts
Reconditioning
Gear Shift Arm
Splitting
Transmission
Layout of Transmission Gears
Exploded View of Transmission
Crankshaft
Caution on Reinstallation
Crankshaft Ass'y Component Parts
Assembled Crnakshaft Dimensions
Removing the Crankshaft Ass'y
Disassembling the Crankshaft Ass'y
Reassembling the Crankshaft Ass'y
Aligning Cranksahft Ass'y
Accuracy of the Cranksahft Ass'y
Bearings and Oil Seals
Reinstalling the Crankshaft Ass'y
Carburetors
Carburetor Components
Checking the Carburetor
Adjusting the Fuel
Float
Overflowing
Air Cleaners
Synchronizing Carburetors
Carburetor Setting
Adjusting the Idle Speed
Cleaning
Chassis
Front Wheel
Spokes
Brake Shoe
Brake Drum
Repairing the Brake Shoe
Replacing the Wheel Bearing
Replacing the Clutch Hub Bearing
Rear Wheel Components
Replacing Tires
Rear Sprocket Wheel
Runout of the Rim
Rear Arm
Fuel Tank
Replacing Rear Swing Arm Bushings
Front Fork
Inner Tube
Disassembling the Outer and Inner Tubes
Rear Cushion
Checking Method of Oil Leakages
Electrical
Electrical Equipment
Main Components
Charging and Starting Systems
Connection Diagram
Electrical Parts List
Starter Dynamo
Checking the Dynamo
Charging System
Starting System
Conductivity Test of Field Coil
Checking the Brushes
Checking the Armature Ass'y
Checking the Commutator Mica Under-Cut
Checking the Condenser
Capacity Tests
Contact Breaker
Adjusting Ignition Timing
Dynamo Adjustment Standards
Regulator
Voltage Regulator
Cut-In Voltage of the Cut-Out Relay
Regulator Maintenance Standards
Ignition Coil
Spark Plugs
How to Judge Plug Condition
Periodic Inspection and Supplementary Charging
Battery
Before the First Ride
Millimeters to Inches
Inches to Millimeters
Conversion Table
Lengths
Weights
Volumes
Circuit Diagram
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