Siemens SINUMERIK 840C Installation Manual
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Siemens SINUMERIK 840C Installation Manual

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See also: Diagnostic Manual , Operator's Manual
SINUMERIK 840C
SIMODRIVE 611-D
Installation Guide
09.2001 Edition
Installation Lists
Service Documentation

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Summary of Contents for Siemens SINUMERIK 840C

  • Page 1 SINUMERIK 840C SIMODRIVE 611-D Installation Guide 09.2001 Edition Installation Lists Service Documentation...
  • Page 3 SINUMERIK 840C SIMODRIVE 611-D Installation Lists Installation Guide Valid for: Control SINUMERIK 840C/CE Drive SIMODRIVE 611-D Standard/Export Version Software Version Software Version 09.2001 Edition...
  • Page 4 Trademarks SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are trade- marks of Siemens AG. All other product and system names are registered trademarks of their respective companies and must be treated accordingly. Other functions not described in this documentation might be executable in the control.
  • Page 5 Preliminary Remarks Notes for the reader This manual is intended for manufacturers of machine tools who use SINUMERIK 840C. The "Installation Instructions" discuss the installation and start-up procedures, from installation of the system through the testing of the most important functions.
  • Page 6 Safety notes DANGER This warning notice means that loss of life, severe personal injury or substantial material damage will result if the appropriate precautions are not taken. WARNING This warning notice means that loss of life, severe personal injury or substantial material damage can result if the appropriate precautions are not taken.
  • Page 7 NC/Drive Machine Data PLC Machine Data Cycles Machine Data NC Setting Data PLC Interface Startup, Flowcharts...

  • Page 8: Table Of Contents

    Contents Page NC/Drive Machine Data ....... 1–1 General values ........1–2 Channel-specific values (max.
  • Page 9 Cycles Machine Data ....... . . 3–1 NC Setting Data .
  • Page 10 Startup, Flowcharts ........6–1 Restart after failure or replacement of the central service board .

  • Page 11: Nc/Drive Machine Data

    62029 Simodrive drive MD –––––– (SW 3 and higher) 18000 4000* Safety functions Safety Integrated MD (see Description of Functions (SW 5.4 and higher) 4740* Safety Integrated) 1–1 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 12: General Values

    27 User program useful data characters length CP 315 - 11 - 16 28 User program useful data characters length CP 315 - 2 _______ SW 4 and higher 1–2 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 13 - // - - // - - // - - // - - // - - // - - // - - // - - // - 1–3 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 14 - // - - // - - // - - // - Multiple of the 155 Position controller basic cycle drive’s basic cycle 156 Switch-off delay 1000 Controller enable 1–4 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 15 6th mode grp MDs 314 to 317 (as from SW 4) _______ Up to SW 1 SW 3 and higher SW 4 and higher SW 5 and higher 1–5 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 16 344 4th MCS displacement in Y 16 000 units coordinates 345 4th MCS displacement in Z 16 000 units coordinates _______ As fromSW 4 As from SW 5 As from SW 6 1–6 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 17 - // - - // - 800 8th transformation, param. ±99999999 units - // - - // - - // - - // - - // - 1–7 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 18 Following axis No. 9 Leading axis No. 10 Following axis No. 10 Leading axis No. 11 Following axis No. 11 Leading axis No. 12 Following axis No. 12 1–8 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 19: Channel-Specific Values (Max. 4 Channels) (As From Sw 4: 6 Channels)

    150* Corner deceleration G62 with 100 000 1000 units/min _______ +9999 - 9999 all %, L = 0 SW 3 and higher SW 2 and higher SW 4 and higher 1–9 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 20: Axis-Specific Values (Max. 30 Axes, 15 Real And 15 Fictitious)

    9900 0000 _______ Up to SW 2 SW 3 and higher SW 4 and higher SW 4.4 and higher SW 5 and higher SW 5: 30 real axes 1–10 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 21 320* Reference pointer MD offset compensation minus 324* Distance between 2 leadscrew 32000 units error compensation values 328* Compensation value with units leadscrew error compensation 1–11 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 22 392* Time constant symmetrizing 1000 0.1 ms filter 396* Absolute offset 99999999 units _______ SW 3 and higher SW 2 and higher SW 4 and higher SW 5 and higher 1–12 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 23: Spindle-Specific Values (Max. 6 Spindles)

    2000 99999 rev/min _______ If MD 520* bit 3 = 1, input resolution 0.1 rev/min Up to SW 2 SW 3 and higher SW 5 and higher 1–13 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 24 1500 rev/min 16 000 _____ If MD 520* bit 3=1, input resolution is 0.1 rev/min Up to SW 2 SW 3 and higher SW 4 and higher 1–14 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 25 _____ If MD 520* bit 3=1, input resolution is 0.1 rev/min Up to SW 2 SW 3 and higher SW 4 and higher SW 5 and higher 1–15 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 26 2000 50000 1 ms _______ If MD 520* bit 3=1, input resolution is 0.1 rev/min Up to SW 2 SW 3 and higher SW 5 and higher 1–16 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 27 16000 496* Default of link type _______ SW 2 and higher Up to SW 2 SW 3 and higher SW 4 and higher SW 5 and higher 1–17 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 28: General Bits

    Emergency 5020 retraction off SW 3 and higher Up to SW 2 SW 4 and higher SW 4.4 and higher SW 6 and higher 1–18 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 29 3rd real axis (1st transformation block) 5068 4th real axis (1st transformation block) 5069 5th real axis (1st transformation block) SW 4 and higher SW 5 and higher SW 6 and higher 1–19 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 30 1st real axis (3rd transformation block) 5086 2nd real axis (3rd transformation block) 5087 3rd real axis (3rd transformation block) 5088 4th real axis (3rd transformation block) 1–20 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 31 Receiver location for execution from external via computer link 5153 ZO and D No. Initial setting indep. of after NC Start 2) progr. travel r. _______ SW 3 and higher 1–21 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 32 Name of 5189 program of alarm default view (from 3265 (from workpiece SW 6.3) SW 6.03.57) (from SW 5) _______ SW 2 and higher Up to SW 2 1–22 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 33 Extended definition Jerk IPO synchron. overstore from PLC via G74 5199 Display PLC mes- parameter sage text extension _______ Up to SW 2 SW 4 and higher 1–23 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 34: General Bits, Standard Assignments

    5005 5006 5007 5008 5009 5010 5011 5012 5013 5014 5015 5016 5018 5019 5021 5022 5024 5025 5026 5027 5038 5039 5040 5041 5042 5043 5044 1–24 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 35 5061 5062 5069 5070 5071 5072 5079 5080 5081 5082 5089 5090 5091 5092 5099 5100 5101 5102 5109 5110 5111 5112 5119 5120 5121 5122 5129 1–25 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 36 5141 5142 5143 5144 5145 5146 5147 5148 5149 5150 5151 5152 5153 5158 5159 5182 5183 5196 5197 5198 5199 _______ Activated in overall reset mode 1–26 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 37: Spindle-Specific Bits (Max. 6 Spindles)

    FA/FS not reach. Time- optimized 531* synchroni- zation (from SW 6) _______ SW 3 and higher ESR=Extended Stop and Retract SW 4 and higher 1–27 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 38: Spindle-Specific Bits, Standard Assignments

    5200 5201 5202 5203 5204 5205 5210 5211 5215 5220 5225 5230 5235 5240 5245 5250 5255 5260 5265 5270 5275 5280 5285 5290 5295 5300 5305 1–28 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 39: Channel-Specific Bits (Max. 4 Channels) (As From Sw 4: 6 Channels)

    554* Number of axis with constant cutting speed G96 Additional 558* axes after block search _______ * ..0 channel 1 channel 3 channel 2 channel 4 1–29 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 40: 1.7.1 Channel-Specific Bits 1, Standard Assignments

    1.7.1 Channel-specific bits 1, standard assignments M version T version MD No. 5400 5405 5420 5425 5440 5445 5460 5465 5480 5485 5500 5505 5520 5525 5540 5545 5560 5565 5580 5585 1–30 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 41: Axis-Specific Md Bits 1 (Max. 30 Axes)

    Retract Retract. Retraction 596* thresh. gen. warning threshold speed not thresh.TC not FA/FS reached (as met (as from (as from from SW 4) SW 4) SW 4) 1–31 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 42: Axis-Specific Md Bits 1, Standard Assignments

    MD No. 5600 5601 5602 5603 5604 5629 5640 5641 5642 5643 5669 5680 5681 5682 5683 5709 5720 5721 5749 5760 5789 5800 5829 5840 5869 1–32 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 43 12.93 1 NC/Drive Machine Data 1.8.1 Axis-specific MD bits 1, standard assignments M version T version MD No. 5880 5909 5920 5949 5960 5999 1–33 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 44: Compensation Points For Leadscrew Error Compensation

    C point 1000 C point 999 C point 998 C point 997 yes/no +/– yes/no +/– yes/no +/– yes/no +/– – negative compensation positive compensation no compensation compensation 1–34 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 45: Channel-Specific Bits 2

    From SW 5 also applies to single-channel display with NC-MD 5053, bit 0 = 1 • Default value: • Channel 5 and 6 from SW 4 _______ Up to SW 2 SW 4 and higher 1–35 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 46 See Note in Section Description of Functions in Installation Guide A maximum value of 6% applies to analog axes SW 4 and higher SW 5 and higher 1–36 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 47: 1.9.2 Axis-Specific Md2

    _______ SW 2 and higher SW 3 and higher See Note in Section Description of Functions in Installation Guide SW 4.4 and higher SW 5 and higher 1–37 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 48 1 ms 1452* Default link type 1456* _______ SW 2 and higher SW 3 and higher SW 4 and higher SW 4.4 and higher SW 5 and higher 1–38 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 49 Exact stop limit fine 7th para. set 16 000 units 1592* Exact stop limit fine 8th para. set _______ SW4 and higher SW4.4 and higher: 99 999 999 1–39 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 50 D comp. compensat. contr. 7th para. set 16 000 1704* D comp. compensat. contr. 8th para. set _______ SW 4 and higher SW 4.4 and higher: 99 999 999 1–40 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 51 6th para. set Alarm limit acceleration 16 000 units/s 1792* 7th para. set Alarm limit acceleration 16 000 units/s 1796* 8th para. set _______ SW 4 and higher 1–41 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 52: Axis-Specific Md Bits 2 (Max. 30 Axes)

    SW 2 and higher * ..0 1st axis 2nd axis 11 30th axis SW 3 and higher SW 4 and higher SW 4.4 and higher SW 5 and higher 1–42 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 53: Md For Display Screen

    20439 (multi-channel display) 20440 MD for channel left/top 20441 MD for channel right/bottom 20442 MD for channel in the information memory reserved for system 20449 (multi-channel display) 1–43 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 54: 1.10.1 Spindle-Specific Md

    8th para. set 2456* 2457* Time constant, symmetr. filter 9999 0.1 ms 2nd to 8th para. set 1 000 2463* _______ SW 4 and higher SW 4.4 and higher 1–44 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 55 Tol. band synchr. coarse 16000 1 units 2nd to 8th para. set 99999999 2559* _______ SW 4 and higher SW 4.4 and higher SW 5 and higher 1–45 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 56 Torque distribution torque 2702* ‰ comp. controller Torque comp. controller 2703* 1 000 000 0.0001% P component Torque comp. controller 1 000 000 2704* Reset time 99 999 999 1–46 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 57: 1.10.2 Axis-Specific Md

    3216* Tol. band synchronism fine 16000 units 2nd to 8th para. set 99999999 3240* _______ SW 4 and higher SW 4.4 and higher SW 5 and higher 1–47 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 58 Dimension (from 9999 9999 Z coordinate SW 6) 3840* (from Associate MCS SW 6) _______ SW 4 and higher SW 5 and higher SW 6 and higher 1–48 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 59: Md Bits For Collision Detection

    SR 29 SR 28 SR 27 SR 26 SR 25 _______ This MD is used only for internal calculation SW 5.6 and higher SW 6 and higher 1–49 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 60: Mds For Flexible Memory Configuration

    Free remaining memory 60010 Reserved System S-RAM data _______ SW 4 and higher SW 5 and higher SW 6 and higher Depends on memory config. 4 k, 8k 1–50 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 61 Axis 1 - axis 30 700000 1 meas. value value 62029 SW 4 and higher SW 4.4 and higher Depends on memory config. 4 k, 8 k 1–51 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 62: Drive Machine Data

    Motor 1 speed 27 Tolerance band for n rev/min Rated speed Motor 1 28 Diagnosis 0000 29 Speed limitation Motor 1 Motor max. Motor max. rev/min speed speed 1–52 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 63 50 Switching speed from M 4 x motor Motor max. rev/min Motor 1 rated speed speed 52 Transfer MD to FEPROM 53 Control word 0000 FFFF 1–53 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 64 103 Frequency torque setpoint filter Motor 1 104 Grading torque setpoint filter 1.00 10.00 Motor 1 116 Correction P gain Current controller 117 Selection torque setpoint filter Motor 1 1–54 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 65 173 Speed at start of field Depends 6000 rev/min weakening Motor 1 on motor 174 Motor maximum speed Depends 20000 rev/min Motor 1 on motor 1–55 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 66 Motor 1 196 Upper adaptation speed 1200 (Max. speed) rev/min Motor 1 198 P gain upper adaptation 24.0 120.0 speed Motor1 199 Reduction factor P-gain Motor 1 1–56 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 67 Motor rated voltage Depends 500.0 Motor 2 on motor Motor rated speed Depends 4096 rev/min Motor 2 on motor Motor rated frequency Depends 409.6 Motor 2 on motor 1–57 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 68 241 Programmable message 1 242 Programmable message 2 243 Programmable message 3 244 Programmable message 4 245 Programmable message 5 246 Programmable message 6 247 Control word message 0000 FFFF 1–58 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 69 271 2nd torque limiting value Motor 2 272 Switchover speed for MD 270 Motor max. rev/min Motor 2 speed 273 Hysteresis MD 272 Motor max. rev/min Motor 2 speed 1–59 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 70 291 Maximum motor temperature Depends °C Motor 2 on motor 292 Switchover speed current MD232 10000 rev/min controller adaptation Motor 2 293 Selection adaptation speed controller Motor 2 1–60 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 71 312 Frequency for I/F control 800.0 313 Activation I/F control 316 Display P gain current controller 337 Creep speed angle rev/min controller 338 Hysteresis MD 337 rev/min 399 Data version 65535 1–61 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 72: Drive Machine Data Fdd (Sw3)

    1114 Voltage constant 1115 Armature resistance 1116 Armature inductance 1117 Motor moment of inertia kg m 1120 P gain current controller 10000 1121 Reset time current controller µ 10000 1–62 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 73 7999.0 setpoint filter 2 1214 Bandwidth current setpoint 1000 filter 2 1216 Block frequency current 3999.0 7999.0 setpoint filter 3 1217 Bandwidth current setpoint 1000 filter 3 1–63 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 74 1417 n for n < n signal 6 000.0 7200 rev/min 1418 n for n < n signal 7200 rev/min 1421 Time constant for integrator 1000.0 feedback 1–64 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 75 1711 Significance speed 32 767 rev/min representation 1720 CRC diagnosis parameter 0000 FFFF 1797 Data version 32 767 1798 Firmware date 32 767 1799 Firmware version 32 767 1–65 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 76: Drive Machine Data Fdd/Msd (As From Sw 4)

    3 200 1101 Calculation deadtime current – µs closed-loop 1102 Motor code number 65 535 – – _______ SW 4 and higher SW 5 and higher 1–66 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 77 1130 Motor rated power 1 500.0 – 1132 Motor rated voltage 5 000.0 – 1134 Motor rated frequency 3 000.0 – 1135 Motor no-load voltage 500.0 – 1–67 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 78 3 1207 Damping current setp. filter 3 – – 1208 Natural frequency current 8 000.0 – setpoint filter 4 1209 Damping current setp. filter 4 – – 1–68 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 79 1237 Generative maximum output 100.0 500.0 – 1238 Current limit 150.0 300.0 – 1239 Torque limit setup mode 100.0 – 1245 Threshold speed-dependent 50 000.0 – rev/min torque setpoint smoothing 1–69 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 80 < n message 25 000.0 – rev/min 1420 Maximum motor speed setup 30.0 50 000.0 – rev/min mode 1421 Time constant integrator 1 000.0 – feedback 1–70 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 81 2 000.0 8 000.0 – setpoint filter 2 1509 Damping speed setp. filter 2 – – 1514 Stop frequency speed setpoint 3 500.0 7 999.0 – filter 2 1–71 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 82 100.0 – rev/min 1620 Bits variable message function 0000 FFFF – 1621 Signal number variable – – message function 1622 Add. variable message function 0000 FFFF – 1–72 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 83 10 000.0 – Hz/s V/f operation _______ Up to SW 4 SW 4 only These machine data are relevant only for Siemens-internal purposes and must not be changed. 1–73 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 84 – – measuring system 1797 Data version 32 767 – – _______ Up to SW 4 SW 4 and higher SW 4 only SW 5 and higher 1–74 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 85 2236 2nd power limit value 100.0 100.0 – 2238 Current limit 150.0 300.0 – 2239 Torque limit setup operation 100.0 – 2245 Threshold speed-dependent 50 000.0 – rev/min torque setpoint smoothing 1–75 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 86 2714 Significance shaft position 1 000 000 Degrees representation 2725 Scaling torque setpoint 100 000.0 – interface _______ SW 4 and higher SW 5 and higher 1–76 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 87: Fdd/Msd Specific Diagnostics/Service Md (As From Sw 4)

    11012 Current actual value 32 767 11013 Speed actual value 12000 Position actual value 99999999 12001 v max (FDD)/n set-max (MSD) 12002 Position controller frequency 12003 Actual gear stage 1–77 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 88: Servo Service Data (Ssd)

    D e s i g n a t i o n value value system unit 3000 Acceleration 9999999.9 mm/s 3001 Compensation amplitude 99999.999 3002 Quadrant error 99999.999 mm ms 3003 Duration of measurement 99999999 1–78 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 89: Safety Integrated (Si) Machine Data

    4104* Grid spacing linear scale for µ 10000 8000000 0.01 safe operation 4108* Encoder marks per revolution 2048 10000 for safe operation 4112* Spindle pitch for safe operation 1000 1000000 0.01 mm/rev 1–79 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 90 2 4224* Plus cam position for safe 2147483 mm or degrees cams 3 4228* Plus cam position for safe 2147483 mm or degrees cams 4 1–80 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 91 4296* Tolerance actual velocity for 30000 2 000000 0.01 mm/min or SBR (from SW 6) 0.01 rev/min 4300* Tolerance 2-encoder drift/creep 100000 0.01 mm/min or 0.01 rev/min 1–81 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 92 STOP D/E STOP E for STOP D/E Reserved Reserved for SG for SE Bit No. MD No. Sign Linear 4512* Reserved Reserved Reserved Reserved Reserved Reserved change scale 1–82 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 93 1 4640* Input assignment 30200161 Decimal gear ratio selection, bit 2 4648* Input assignment SE selection 30200161 Decimal 4660* Input assignment Test stop 30200161 Decimal selection 1–83 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 94 Decimal active (from SW 6) 4780* Output assignment for SG3 30200161 Decimal active (from SW 6) 4784* Output assignment for SG4 30200161 Decimal active (from SW 6) 1–84 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 95: Si Drive Machine Data

    µ 1344 Actual value comparison 1000 or m or 0.001 tolerance (referencing) 36000 degrees 1350 Tolerance time for SGE 10000 switchover 1351 Delay time speed switchover 10000 1–85 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 96 0000 FFFF 1397 611D internal acknowledgement 0000 FFFF 1398 Display checksum of MD for 00000000 FFFFFFFF safety functions 1399 Checksum of MD for safety 00000000 FFFFFFFF functions 1–86 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 97: Si Service Data

    1005 SGE image 2 axis (from SW 6) 1006 SGE image 2 drive (from SW 6) 1007 SGA image 2 axis (from SW 6) 1008 SGA image 2 drive (from SW 6) 1–87 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 98: Coding Of Resolutions

    For more information on the topics of position control, input and display resolutions please refer to the Installation Instructions Manual in the section entitled ”Axis (Analog) and Spindle Installation”. 1–88 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 99: Code Table For Axis Name

    J interpolation parameter freely assignable address K interpolation parameter freely assignable address L subroutine freely assignable address M M function freely assignable address END OF SECTION 1–89 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 100: Plc Machine Data For Operating System (Db 60)

    Function number for core sequence triggering Function number for core sequence triggering Function number for core sequence triggering _______ CL = Computer link SW 1 and 2 only 2–1 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 101 SW 1+2, description in OEM package MD 136 = 0 Machine data configuring (standard) 1 - 255 DB configuring 1000 - 1255 DX configuring SW 4 and higher 2–2 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 102 Table for MD 34 to MD 123 Terminal Terminal PLC MD block PLC MD, Inter- MPC line block No. standard position DB60 DW face TB No. value of rotary switch 2–3 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 103 2.1 PLC machine data for operating system (DB 60) Terminal Terminal PLC MD block PLC MD, Inter- MPC line block No. standard position DB60 DW face TB No. value of rotary switch 2–4 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 104: General Plc Machine Data For Function Blocks (Db 61)

    DW 96 Reserved for computer link 2096 DW 119 Reserved for computer link 2119 DW 120 Reserved for tool management 2120 DW139 Reserved for tool management 2139 2–5 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 105: User Plc Machine Data (Db 62)

    User PLC machine data (DB 62) Standard- Maximum Input D e s i g n a t i o n MD No mach.data input value unit 4000 4255 2–6 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 106: General Bits (Db 63)

    DL 10 _______ Display function only; the channel definitions are copied into DB 63 during restart. SW4 or higher Does not apply to SW 4 or higher 2–7 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 107 DR 10 DL 10 DR 9 DL 9 Signal DB 58 6047 DR 23 DL 16 DR 15 DL 15 DR 14 DL 14 DR 13 DL 13 2–8 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 108 2 n d m a c h i n e c o n t r o l p a n e l c o n f i g u r a t i o n 6067 2nd machine Direction key control panel proc. for DR 33 machine available user _______ SW 2 and higher 2–9 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 109 2nd line, bits 0...7 DR 38 6078 Enable for interrupt byte interface-PLC/PLC 135 WD 1st line, bits 0...7 DL 39 6079 Reserved DR 39 _______ SW 3 and higher 2–10 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 110 Machine data 6088 Bit 3-0 Baud rate 0000 baud 0001 baud 0010 baud 0100 1200 baud 0101 2400 baud 0111 9600 baud Standard value 1000 19200 baud 2–11 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 111: Plc Md Bits Standard Assignment

    0 0 0 0 0 1 1 1 6089 0 0 0 0 0 0 0 0 6099 0 0 0 0 0 0 0 0 _______ Up to SW 2 2–12 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 112: General Plc Machine Data Bits For Function Blocks (Db 64)

    DL 5 7043 Reserved for tool management DR 21 7044 DL 22 7045 DR 22 7046 DL 23 7047 DR 23 7048 DL 24 7049 DR 24 2–13 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 113: Plc Machine Data Bits For User (Db 65)

    DL 0 DW 63 2.6.2 Data bits for user (DB 71) Data bits for user Byte No. Bit No. MD No. DL 0 DR 15 END OF SECTION 2–14 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 114: Cycles Machine Data

    The cycles machine data can be activated only in conjunction with the measuring cycles available from Version 20 onwards. For details on cycles measuring data please refer to Start-up Guide Measuring Cycles, Versions 20 and 30 END OF SECTION 3–1 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 115: Nc Setting Data

    * = 0 axis 1 to axis Spindle-specific value, * = 0 spindle 1 to spindle Depends on MD 520* SW 3 and higher Up to SW 2 4–1 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 116: Nc Setting Data Bits

    Setting data software cams Bit No. SD No. 7000 Software cams 7007 _______ Axis-specific value, *= 0 axis 1 to axis 30 Function extension of UMS 03 can be used 4–2 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 117 812* Protection zone expansion in 9999 9999 X- direction 816* Protection zone expansion in 9999 9999 Y- direction 820* Protection zone expansion in 9999 9999 Z- direction END OF SECTION 4–3 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 118: Plc Interface

    Channel 1 Channel 2 etc. Available to user Reserved for function blocks Saved area on change of plane also on warm restart 5–1 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 119: Data Blocks (Db)

    5.1.2 Data blocks (DB) Data blocks of class DB Data blocks DB 1 to DB 149 are reserved for Siemens applications. Data blocks DB 150 to DB 255 can be used by the user. Pack- DB No. DB designation DB name...
  • Page 120 Computer link AW User _______ The data blocks marked are set up contiguously in accordance with the tool management configuration. Up to SW 2 SW 4 and higher 5–3 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 121 Computer link UR User _______ The data blocks marked are set up contiguously in accordance with the tool management configuration. 5–4 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 122 DB 150 to DB 182 can be required for the tool management. The number of data blocks actually required depends on the ”width” of the magazine table. Data blocks DX 0 ... 105 are reserved for SIEMENS applications. Data blocks DX 106 ... 225 can be used by the user. 5–5 ©...

  • Page 123: Function Blocks (Fb, Fx)

    5.1.3 Function blocks (FB, FX) Function blocks of class FB Function blocks FB 0 to FB 199 are reserved for Siemens applications. Function blocks FB 200 to FB 255 can be employed by the user. Pack- FB No. FB designation FB name...
  • Page 124 The blocks marked with an * are function macros integrated in the FB package 0 PLC operating system. FB package 1 (see Function Macro manual). FB package 4 of computer link CL Computer link 5–7 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 125 Reserved Reserved Transfer tool selection Abbreviations: Note: FB package 1 The blocks marked with are part of the operator interface example FB package 6 of tool management. 5–8 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 126 Create tool list TAUSCHL Create replacement list FIFO Buffer processing Abbreviations: Note: FB package 1 The blocks marked with are part of the operator panel example of tool management. 5–9 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 127 5 PLC Interface 10.94 5.1.3 Function blocks (FB, FX) Function blocks FX 0-99 are reserved for Siemens applications. Pack- FX No. FX designation FX name Self-start-up Reserved S5-155U Reserved S5-155U Reserved S5-155U Reserved S5-155U Reserved S5-155U SIMULAT Simulation of a part program...
  • Page 128 Reserved Reserved Abbreviations: FB package 0 FB package 5 FB package 8 _______ SW 3 and higher SINUMERIK 840C, OEM Documentation, User's Guide Planning Guide, Function Macros 5–11 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 129 SINUMERIK 850 has. The corresponding functions are implemented in the PLC operating system. Machine control panel connection For configuration of the machine control panel and the hand-held unit, please refer to the documentation ”SINUMERIK 840C, Interface Part 2: Connection Conditions”. 5–12 © Siemens AG 1992 All Rights Reserved...

  • Page 130: Basic Signals

    Interrupt inputs for interrupt 4 and central interrupt byte to INT-PLC FY 11 ________ Always ”1” for 840C SW 3 and higher 5–13 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 131 FY 24 Meas. Meas. NC alarm Fault over- Temper- Battery NC alarm probe probe with mach. temperature ature failure warning present actuated 1 actuated 2 stop warning 5–14 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 132: Assignment Of Db 1 (Diagnostics)

    DW 45 0: no fault Fault signal DW 46 O byte 1: fault DW 61 0: no fault Image DW 70 status register DMP modules DW 159 5–15 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 133 DW 19 Number of lost requests during LIM/SIM OB5 DW 20 Number of lost requests during LIM/SIM OB6 DW 21 Number of lost requests during LIM/SIM OB7 5–16 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 134 DW 165 Reserved DW 166 ACCU 1 Low word DW 167 ACCU 2, Low word DW 168 PLC software Software version Int. version number DW 169 Reserved 5–17 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 135 Interface PLC 135 WB2 1000 11xx Interface PLC 135 WD ˆ = Hardware release On the 840C SW 1 only one slot is free for the PLC. 5–18 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 136: Fast Data Channels (Sw 4 And Higher)

    R e s e r v e d DL 31 R e s e r v e d DR 31 R e s e r v e d 5–19 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 137: Db 3 Data Transfer Areas

    For a description of the ”Fast data channels” function, please refer to the Installation Instructions, SINUMERIK 840C, SW 4. _____________ x = Data transmission range nos. 1 to 32 via pointer (DW 14 to 29) 5–20 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 138: Nck/Plc Interface

    SW 5 and higher SW 3 and higher, if the power display in the operating mode basic displays is active with digital spindles SW 5.6 and higher 5–21 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 139 1 and 2 of mode group 1 are disabled for NC Start, NC Start affects the channels of mode group 2. _______ SW 4 and higher 5–22 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 140: Signals From Nck Channel (Db 10 To Db 13)

    *ESR = Extended Stop and Retract _______ SW 2 and higher SW 4 and higher SW 4 and higher DB 10 ... DB 15 SW 5 and higher 5–23 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 141: Auxiliary Functions From Nck Channel (Db 10 To Db 13)

    Static M signals DL 21 Dynamic M signals DR 21 Static M signals _______ SW 4 and higher: DB 10 ... DB 15 SW 2 and higher 5–24 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 142 Dynamic M signals DR 28 Static M signals DL 29 Dynamic M signals DR 29 Static M signals DL 30 Dynamic M signals DR 30 Static M signals 5–25 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 143 NC MD for BCD output Channel interface DB 10 5440.3 DB 11 5441.3 DB 12 5442.3 DB 13 5443.3 DB 14 5444.3 DB 15 5445.3 _______ SW 4 and higher 5–26 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 144 Depends on the input resolution (e.g. 10 =n=-3) and G95 (n=-3) or G94 (n=-2). The speed is larger by a factor of 10 than that of G95. SW 2 and higher 5–27 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 145 Channel 3 Channel 2 Channel 1 Channel 6 Channel 5 ________ These signals must not be overwritten if the program coordination function is used. SW 4 and higher 5–28 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 146 ________ These signals are only allowed for program coordination. These signals must not be overwritten if the program coordination function is used. SW 4 and higher 5–29 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 147 DB 12 5442.3 DB 13 5443.3 DB 14 5444.3 DB 15 5445.3 ________ SW 4 and higher Up to SW : double assignement DW 70 ... 79 5–30 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 148 In SW 3 the TEACH IN axis markings are in DW 70-73, from SW 4 onwards they are in DW 80-83. _______ SW 3 and higher SW 3 SW 4 and higher 5–31 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 149: Axis-Specific Signals

    SGA signals from drive, axis 3 DW 5 SGE signals to drive, axis 3 DW 58 SGA signals from drive, axis 30 DW 59 SGE signals to drive, axis 30 5–32 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 150 For SW 5.4: DL0, DR0 From SW 5.7: DL0, DR0, DL60, DR60 SGEs (signals to drive) For SW 5.4: DL1, DR1 From SW 5.7: DL1, DR1, DL61, DR61 5–33 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 151: Axis-Specific Gi Signals (Db 29)

    Disable Disable limit. follow-up enabled troller ON enabled LINK_OFF LINK_ON SYNCHRON. Axis Address K Axis Address K ________ SW 3 and higher SW 4 and higher 5–34 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 152: Axis-Specific 611-D Signals (Db 29)

    Parameter Parameter K+122 enable disable performed bit 1 bit 0 set 2 set 1 set 0 Motion enable drive K+123 test Axis Address K Axis Address K 5–35 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 153: M Signals Decoded According To List (Db 30)

    DR 2 value DW 3 DW 4 DL 4 DR 5 value 64th DW 190 DW 191 DL 192 DR 192 value _______ SW 4 and higher 5–36 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 154: Spindle-Specific Signals (Db31)

    Slave mode is active C axis K+49 again active K+49 GI = Gear interpolation ________ SW 3 and higher SW 4 and higher SW 4.4 and higher 5–37 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 155: Signals To Spindle

    8100 _______ NC MD 540*.2 must be set for this function. SW 2 and higher SW 3 and higher SW 4 and higher Signal is 0 active 5–38 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 156: Spindle-Specific 611D Signals

    Axis Address K Axis Address K Up to SW 2 SW 4.4 and higher SW 4 and higher SW 3 and higher SW 5 and higher 5–39 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 157: Axis-Specific Signals (Db 32)

    _______ SW 2 and higher SW 3 and higher SW 4 and higher SW 4.4 and higher SW 5.6 and higher Inverse signal 5–40 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 158 8700 6019.1 8420 6017.3 8720 6019.2 8440 6017.4 8740 6019.3 8460 6017.5 8760 6019.4 8480 6017.6 8780 6019.5 _______ SW 3 and higher SW 4 and higher 5–41 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 159: Data Transfer Plc/Nc (Db 36)

    2) If several jobs are entered in the buffer for data transfer, a job with the number 65 is processed before the others. 3) Data transfer is via function macro FB61 (Read) or FB62 (Write). 5–42 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 160: Data Transfer Initiated Using Db 37

    Data transfer MMC NCK/as from SW 3 1) V24 MMC, NCK MMC Reserved; must not be used with SW 1, 2 and 3 SW 3 and higher For configuration notes, see Interface Description Part 1, Signals 5–43 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 161: Operator Panel Signals / Plc (Db 40)

    Group A (dyn.) DL 6 Group E Recall Help The static signals are stored in the DR. _______ Mode group and channel switchover is a key with double assignment 5–44 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 162 DR 40 Changed function number DL 41 Softkey function number Bit 15 Bit 8 DR 41 Softkey function number Bit 7 Bit 0 DL 42 DR 42 5–45 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 163: Display Dialog Line (Db 40)

    DW 47 DW 48 DL 49 Acknowl. Fct. result Strobe Fct. valid No. valid DR 49 Softkey function number Function result DL 50 Dialog text number DR 50 5–46 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 164: Menu Selection (Db 40)

    (1 ... 4) DR 56 _______ For configuration notes, see Interface Description Part 1, Signals SW 4 and higher: 6 channels Software component, relevant to "alarm concept" 5–47 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 165: Cursor Data (Db 40)

    DB / DX number pointer (1 - 255) DR 61 Unassigned DL 62 DW number pointer (0 - 2042) DR 62 DL 63 Block number (0 - 65535) DR 63 5–48 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 166: User Key Signals (Db 40)

    User menu DW 105 Menu number ________ 0 ... Data area 1 ... Machine area SW 2 and higher 840C-WIN, SW 5 higher, only 5–49 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 167 Hexadecimal key code (Flexos code) ASCII code DR 109 Status byte DL 110 Vertical softkeys: Dynamic DR 110 Vertical softkeys: Static DW 111 Reserved DW 149 _______ 2nd machine control panel 5–50 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 168: Interface Command Channel (Db 41)

    Reserved DR 3 Reserved DL 4 Reserved DR 4 Reserved DL 5 Reserved DR 5 Reserved Note: Set number of user interfaces (UI) with PLC MD 33. 5–51 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 169 1) 2) 1) 2) 11 = Write IKA data 12 = Travel to fixed stop _______ SW 3 and higher IKA = Interpolation and compensation with tables 5–52 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 170: General Interface Nc/Plc (Db 48)

    Pr. zone 24 Pr. zone 23 Pr. zone 22 Pr. zone 21 Pr. zone 20 Pr. zone 19 Pr. zone 18 Pr. zone 17 _______ SW 3 and higher SW 6 and higher 5–53 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 171 Pr. zone 24 Pr. zone 23 Pr. zone 22 Pr. zone 21 Pr. zone 20 Pr. zone 19 Pr. zone 18 Pr. zone 17 IKA No. Adress K IKA No. Adress K _______ SW 3 and higher SW 6 and higher 5–54 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 172: Plc Messages (Db 58)

    9018 9017 9016 DR 2 Message 9031 9030 9029 9028 9027 9026 9025 9024 _______ SW 3 and higher SW 1 and SW 2 only Static signal 5–55 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 173 1) Whether the message is to be treated as error or operational message is defined in PLC machine data. 2) The function blocks for the scan and display of messages are contained in FB package 0. 5–56 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 174 9220 9219 9218 9217 9216 DL 15 Message 9231 9230 9229 9228 9227 9226 9225 9224 DR 15 Message 9239 9238 9237 9236 9235 9234 9233 9232 5–57 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 175 9374 9373 9372 9371 9370 DL 25 Message 9385 9384 9383 9382 9381 9380 9379 9378 DR 25 Message 9393 9392 9391 9390 9389 9388 9387 9386 5–58 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 176 Whether the message is to be treated as error or operational message is defined in PLC machine data (see Installation Guide). • The function blocks for scan and display of messages are contained in FB package 0. 5–59 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 177: Softkey Function Calls Db 59

    DB 59 is set up with a length of 128 DW from operating system. x = any DW, defined in DB 40, DR 53. _______ SW 4 and higher 5–60 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 178: Dbs For Plc Machine Data (Db 60-65)

    DW-Nr. High byte (DL) Low byte (DR) DW 0 Extended address M word 1 (binary) DW 63 _______ For configuration notes, see Interface Description Part 1, Signals 5–61 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 179: Decoding Lists For M Signals (Db 80

    1 and, accordingly, DB 83 is allocated to NC channel 4. • M decoding according to the decoding list is activated channel-specifically via MDs. _______ SW 4 and higher: DB 85 END OF SECTION 5–62 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 180: Startup, Flowcharts

    Data management Input Select PLC directory Input Area switchover Select program directory Input Set cursor to ANW_PROG Copy to buffer Insert from buffer Rename PLC program Input 6–1 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 181 End of general reset mode Rename PLC user program back to ANW_PROG Load NC and PLC machine data from the hard disk, see ”Save and Load” Area switchover Diagnosis 6–2 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 182: Saving The Plc Program On The Hard Disk Of The Mmc

    End of general reset mode Ready Saving the PLC program on the hard disk of the MMC Area switchover Diagnosis Startup General reset mode Save PLC Ready 6–3 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 183: Saving On/Or Loading From The Hard Disk (Mmc)

    STANDD_M or a file from the user data Save start Load start Transfer from Transfer from NC to PC NC to PC running running Ready 6–4 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 184: Data Transfer Nc Pc

    BIN file = ON Ready for operation no Select PC format on the PCIN software Enter Data_in PC format Enter Enter file name C:____________ Enter (PC waits for data transfer) 6–5 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 185 Cursor to any directory, e.g. LOCAL Output Input start Select a workpiece Output Cursor to any archive list Input start Start Select program, e.g. MPF01 Data transfer PC/external running Output start 6–6 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)

  • Page 186: Loading The Archive File From An External Pc To The Nc

    Set input Area switchover Services Devices Select window standard Select STANDARD with the cursor Selection RECALL Data input Input start Data transfer PC/external running (NC waits for input) 6–7 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 187 Ready for operation no Select PC FORMAT on PCIN software Enter DATA_OUT PC FORMAT Enter Enter drive and file name C:_____ Enter Data transfer starts Ready END OF SECTION 6–8 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60 SINUMERIK 840C (IA)
  • Page 188 Siemens AG A&D MC BMS Corrections P.O. Box 31 80 For Publication/Manual: D-91050 Erlangen SINUMERIK 840C SIMODRIVE 611-D Federal Republic of Germany Installation Lists Tel. +49 - 180 / 5050 - 222 [Hotline] Fax +49 - 9131 / 98 - 2176 Service Documentation email: motioncontrol.docu@erlf.siemens.de...
  • Page 189 Overview of SINUMERIK 840C Documentation / OEM Version for Windows User/Manufacturer/ General Documentation User Documentation Service Documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK ACR 20/ 840C 840C Accessories 840C 805SM/840C Brochure Catalog NC 36 Catalog NC Z Link to SINEC L2- -DP with Module...

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