Mighty Mule 200 E-Z GATE OPENER UL325 SERIES Installation Manual
Mighty Mule 200 E-Z GATE OPENER UL325 SERIES Installation Manual

Mighty Mule 200 E-Z GATE OPENER UL325 SERIES Installation Manual

Vehicular

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Installation Manual for the
200
®
E-Z GATE OPENER
UL325 SERIES
WARNING!
This equipment is similar to other gate or door equipment and meets or exceeds
Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has
hazards associated with its use and therefore by installing this product the installer
and user accept full responsibility for following and noting the installation and
safety instructions. Failure to follow installation and safety instructions can result
in hazards developing due to improper assembly. You agree to properly install this
product and that if you fail to do so GTO, Inc. shall in no event be liable for direct,
indirect, incidental, special or consequential damages or loss of profits whether
based in contract tort or any other legal theory during the course of the warranty
or at any time thereafter. The installer and/or user agree to assume responsibility
for all liability and use of this product releasing GTO, Inc. from any and all liability.
If you are not in agreement with this disclaimer or do not feel capable of properly
following all installation and safety instructions you may return this product for full
replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to
install and use this automatic gate opener. This gate opener produces a high level
of force. Stay clear of the unit while it is operating and exercise caution at all times.
All automatic gate openers are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which regulates gate opener safety,
as established and made effective March 1, 2000, by Underwriters Laboratories Inc.
For more information on Mighty Mule's full line of Automatic Gate Openers and Access Controls visit our website at www.mightymule.com
GTO Sales: (800) 543-GATE (4283) or (850) 575-0176 • Fax (850) 575-8912 or
GTO Technical Service (800) 543-1236 or (850) 575-4144
For 24 hour/day, 7 day/week Technical Service visit http://support.gtoinc.com/support/troubleshooter.aspx
2008 GTO, Inc.
©

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Summary of Contents for Mighty Mule 200 E-Z GATE OPENER UL325 SERIES

  • Page 1 March 1, 2000, by Underwriters Laboratories Inc. For more information on Mighty Mule’s full line of Automatic Gate Openers and Access Controls visit our website at www.mightymule.com GTO Sales: (800) 543-GATE (4283) or (850) 575-0176 • Fax (850) 575-8912 or GTO Technical Service (800) 543-1236 or (850) 575-4144 For 24 hour/day, 7 day/week Technical Service visit http://support.gtoinc.com/support/troubleshooter.aspx...
  • Page 2 The Mighty Mule® Gate Opener is intended for use with vehicular swing gates. The opener can be used in Class I, Class II and Class III applications. VEHICULAR GATE OPENER CLASS CATEGORIES Residential Vehicular Gate Opener-Class I: A vehicular gate opener (or system) intended for use in a home of one-to-four single family dwelling, or a garage or parking area associated therewith.
  • Page 3: Table Of Contents

    Table of Contents Gate Opener Class Categories ------------------------------------------------------------ inside cover Units and Standards Conversion Chart ------------------------------------------------ inside cover PLEASE READ THIS FIRST! ------------------------------------------------- page iii Important Safety Instructions ---------------------------------------------- page 1 Disconnecting the Opener ------------------------------------------------------------- page 1 Important Safety Instructions for the Consumer ------------------------------- page 2 Secondary Means of Protection Against Entrapment ------------------------ page 5 Required Safety Precautions for Gates -------------------------------------------- page 6 Warning Signs and Labels ------------------------------------------------------------- page 7...
  • Page 4: Please Read This First

    Mighty Mule® E-Z Gate Opener. The Mighty Mule® 200 E-Z Gate Opener is designed for installation on a pull-to-open single leaf gate (gates that open into the property). The gate must not exceed 12 feet and 300 pounds (please see Technical Specifications on page 10).
  • Page 5: Important Safety Instructions

    - it will break from the arm weight. Bushing Gate Bracket CAUTION: Because the Mighty Mule gate opener is battery powered, disconnect the opener ONLY when the Hairpin Clip power switch on the opener is turned OFF. Unplugging the transformer does not turn power to the opener OFF.
  • Page 6: Important Safety Instructions For The Consumer

    IMPORTANT SAFETY INSTRUCTIONS For The Consumer WARNING: To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent traffic congestion.
  • Page 7 IMPORTANT SAFETY INSTRUCTIONS Entrapment Zones for a proper Pull-To-Open installation: Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 –...
  • Page 8 Should you lose or misplace this manual, a copy can be obtained by downloading one from the Mighty Mule® web site (www.mightymule. com), by contacting GTO, Inc., at 3121 Hartsfield Road, Tallahassee, Florida 32303 or by calling 1-800-543-4283 and requesting a duplicate copy.
  • Page 9: Secondary Means Of Protection Against Entrapment

    The Mighty Mule® utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection. Also, the Mighty Mule® has provisions for the connection of Type B2 protection to be used as the secondary type of entrapment protection, if desired.
  • Page 10: Required Safety Precautions For Gates

    Required Safety Precautions for Gates Install Warning Signs Warning signs alert people of automatic gate operation and are required when installing the Mighty Mule® E-Z Gate Opener. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate.
  • Page 11: Warning Signs And Labels

    IMPORTANT SAFETY INSTRUCTIONS These warning labels should be found at the locations specified below. If any are missing, immediately contact GTO for replacements. GTO DC SW200 Series Conforms to UL325 5th Edition Standards mm/dd/yy MM200-0000000 Serial No. GTO, Inc Tallahassee, Florida USA Warning signs (2 enclosed) to be installed on each side Product identification label (1) of the gate (3–5 feet above the bottom of the gate)
  • Page 12: Installation

    Parts List - Opener and Mounting Hardware WARNING Installation DVD (1) Moving Gate Can Cause Injury Or Death KEEP CLEAR! Gate may move at any ime Control Customer Support Card (1) Do not allow ch ldren to ope ate gate or play in gate area Box (1) This gate is for vehicles only Pedest ians...
  • Page 13: Tools And Items Needed For Installation

    If your gate is more than 1000' away from AC power source you will need to use at least one Mighty Mule® 5 watt Solar Panel (FM121) (not included) to charge the 12 Volt automotive or marine type battery (not included). See the Accessory Catalog.
  • Page 14: Technical Specifications

    • Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing. OPERATIONAL CAPACITY • The Gate Capacity Chart shows approximate cycles, per day, you can expect from the Mighty Mule 200 Automatic Gate Opener when powered with a transformer. Actual cycles may vary slightly depending upon the type and condition of gate and installation.
  • Page 15: Installation Overview

    Preparation of the Gate The gate must be plumb, level, and swing freely on its hinges. Wheels must not be attached to Horizontal Cross Member the gate. The gate must move throughout its arc without binding or dragging on the ground. Note that gates over 250 lb..
  • Page 16 Installation Overview (continued) IMPORTANT: To achieve optimum leverage for the gate opener and ensure long trouble free service, the gate opener needs to be installed within the following perameters. The diagram below shows the optium position for gate opener arm in relation to the gate in the open and close positions.
  • Page 17: Installation Of The Mounting Hardware

    Installation of Mounting Hardware The position of the post bracket determines the leverage and efficiency of the opener. The post bracket position also sets the clearance between the opener and gate in the open and closed positions. The curved design of the post bracket Metal Plate Wooden Post Metal Plate...
  • Page 18: Determining The Mounting Position

    Determining the Mounting Position of the Post Bracket Assembly and the Gate Bracket Step 1 Insert the " x 1 " REMINDER: 3/8" x 1-1/2" Bolt bolt through the center The following steps are hole of the post brackets intended for pull-to-open and post pivot bracket gate installations only.
  • Page 19 IMPORTANT: While determining the mounting point for the post pivot bracket assembly, be sure that the position allows for minimum 1 inch of clearance between the gate and the opener in both the open and closed positions, as well as maintaining the maximum 13" distance explained in the gate installation overview earlier.
  • Page 20 Installing the Post Bracket Assembly and Gate Bracket Step 5 Mark fence post through Mark reference points for bolt holes middle of bracket slots on the fence post through middle and drill 3/8" holes of bracket slots. Marking reference points in this manner allows room for Post Bracket adjustment when mounting the post Assembly...
  • Page 21: Mounting The Opener

    Fence Post Installation of the Closed Position Stop The Mighty Mule® Gate Opener firmly holds the gate in the closed position using the positive stop plate. The positive stop helps stabilize the gate leaf in the closed position. To further enhance the stability and security of your gate, install the optional Mighty Mule®...
  • Page 22: Mounting The Control Box

    Step 11 Return the gate to the open position and reconnect the gate opener front mount to the gate bracket using the bushing, clevis pin and hairpin clip. Before mounting the control box check v in the checklist below to be sure I n ju y in that you have completed the...
  • Page 23: Powering Options: Transformer Or Solar

    Powering Options: Transformer or Solar IMPORTANT • The Mighty Mule 200 is designed and intended for use with a 12 Volt automotive or marine type battery. The battery must be placed inside a weatherproof case and located within 6 feet of the opener arm.
  • Page 24: Connecting Solar Panel(S)

    It will damage the control board. If you are using the transformer included with the POWER LED3 CHGR Mighty Mule 200 to charge the opener battery, skip CHGR this section and go to "CONNECTING BATTERY". VAR1 Black SAFETY...
  • Page 25: Connecting The Battery

    Connecting the Battery accessory wir Step 1 Switch Battery Cable from Control Box IMPORTANT: Make sure the power switch on the control box is in the OFF position. Step 2 Place the 12 Volt automotive or marine type battery and its weatherproof case within 6 feet of the fence post where the opener arm BLACK to NEGATIVE is mounted.
  • Page 26 Step 4 Bring enough wire up through the PVC conduit to reach the control box. Control Box Gate Opener 120 Volt indoor Transformer (surge protector not supplied) 12 Volt automotive or marine type battery in weather proof Run 1000' (max.) of low housing (not included).
  • Page 27 Step 5 Strip " off the ends of the low voltage wire and twist tightly. Attach these ends to the 'CHGR' terminals located on the terminal POWER LED3 CHGR block (see illustration at right). Be certain not CHGR to let the exposed wires touch each other! Low Voltage Wire VAR1 SAFETY...
  • Page 28: Setting The Closed Position Limit

    Personal Transmitter Code' on page 26. Fully Open Position Your Mighty Mule 200 has two Limit Settings 1. OPEN Limit setting: (Gate in the OPEN POSITION / FACTORY SET & NOT ADJUSTABLE) The open limit setting is the fully open position.
  • Page 29: Control Board Settings

    Stall Force Potentiometer Setting IMPORTANT: For safety reasons the obstruction setting or Stall Force on the Mighty Mule® control board comes from the factory set at MIN (minimum). In many gate installations this STALL AUTO CLOSE setting will need to be adjusted to overcome...
  • Page 30: Setting Your Personal Transmitter Code

    Setting Your Personal Transmitter Code All GTO transmitters are set to a standard code at the factory and are ready to operate your Mighty Mule® Gate Opener . For your safety and ® security, however, we strongly recommend that you replace the factory setting with your own personal code.
  • Page 31: Connecting Additional Safety Devices

    Connecting Additional Safety Devices Although GTO strongly recommends the use of additional safety devices, we do not endorse any specific brand names. Only use products that are certified and listed to be in compliance with any applicable UL standards (Underwriters Laboratories) and national and regional safety codes. Call GTO Sales at 1-800-543-4283 for information on compatible products for your specific application.
  • Page 32: Control Board Connections

    Control Board Connections NOTE: • All accessory inputs are dry-contact, normally open, inputs. DO NOT apply external voltage sources to these inputs. • All accessory inputs are connected with respect to COMMON terminal. CHGR: Power Input Terminals: • Input terminals for transformer or solar panel. •...
  • Page 33: Connecting Accessories

    Black Yellow Shield Mighty Mule Vehicle Sensor Refer to Vehicle Sensor Mighty Mule Keypad manual for additional information if needed. NOTE: Connections are for typical applications. For additional connection options not illustrated here refer to the accessory manual for details.
  • Page 34: Visual And Audible Diagnostic Indicators

    Visual and Audible Diagnostic Indicators If your gate opener does not function properly after it is installed, use this guide or use the online troubleshooter at http://support.gtoinc.com/support/troubleshooter.aspx before calling the GTO Service Department. • On all gates weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year; more frequently if the gates are in a coastal area.
  • Page 35: Voltage Ratings

    The Gate CLOSES Then Opens Again on its Own: 1. Check the position of the mounting brackets and readjust if necessary. 2. Check the gate for binding or hinge damage. 3. Adjust stall force if necessary. The Gate OPENS Then Closes Again on its Own: 1.
  • Page 36: Warranty Service

    GTO freight collect WILL NOT be accepted. ® E-Z GATE OPENERS For more information on Mighty Mule’s full line of Automatic Gate Openers and Access Controls visit our website at www.mightymule.com For 24 hour/day, 7 day/week Technical Service visit http://support.gtoinc.com/support/troubleshooter.aspx The GTO, Inc.
  • Page 37: Column Installation Information

    Column Installation Information IF THIS OPENER WILL BE USED WITH GATES THAT ARE MOUNTED ON MASONRY, BRICK, OR ROCK (etc.) COLUMNS: READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING The simplest solution is to install the opener in a push-to-open configuration (requires Push-To-Open Bracket, see Accessory Catalog).
  • Page 38: Accessory Catalog

    (sold separately). Pin Lock (FM133) The Pin Lock substitutes for the clevis pin at the front end of the Mighty Mule® gate openers. Helps prevent theft of the operator from the gate, while allowing quick release of the operator.
  • Page 39 Copyright infringement is a violation of federal law. Mighty Mule¨, E-Z Gate¨, GTO¨, are registered trademarks of GTO, Inc. America’s DIY Automatic Gate Openers is a trademark of GTO, Inc. and are the exclusive property of GTO, Inc.

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