Windhager FireWIN Assembly Instructions Manual
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Windhager FireWIN Assembly Instructions Manual

Fully automatic pellet central heating boiler
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Assembly instructions

FireWIN
Fully automatic pellet central heating boiler
for the living room and entire apartment
Performance range: 4,7 to 12 kW
Pellets
07/2012
092125/05

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Summary of Contents for Windhager FireWIN

  • Page 1: Assembly Instructions

    Assembly instructions FireWIN Fully automatic pellet central heating boiler for the living room and entire apartment Performance range: 4,7 to 12 kW Pellets 07/2012 092125/05...

  • Page 2: Table Of Contents

    2.7.1 FireWIN flue gas and air supply connection ....... . .
  • Page 3 4.8 FireWIN pellet feed connecting diagram ...........48 4.9 FireWIN pellet feed connecting diagram with mixer for buried tank ......49 4.10 Connection diagram for FireWIN pellet feed with solo probe .

  • Page 4: Important Initial Information For The Technician

    FireWIN (see hydraulic equipment). This means there is no longer any need for a boiler room or equipment room and that FireWIN is ideally suited for use as a central heating system in houses without a basement or when central heating is being installed in a building for the first time as part of a renovation project.

  • Page 5: Flue

    The FireWIN can be operated with 1 probe (sheet steel tank solo probe), 2–3 probes or with up to 8 probes. The maximum transport length or height for a pellet feed system is 25 m horizontally with a 6 m vertical dif- ference between the highest and lowest levels of the hose.

  • Page 6: For The Installer

    Cleaning tools are packed in the combustion chamber and the ash pan. 2.1.2 FireWIN Premium and Exklusiv The boiler is supplied on a wooden pallet covered with a plastic sack. The cladding parts are in a separate cardboard box. Cleaning tools are packed in the combustion chamber and the ash pan. In addition, the suction turbine (fully automated pellet feed) is packed in a cardboard box.

  • Page 7: System

    The safety valve is type-tested (code letter “H”). Only safety valves of this kind are allowed to be used. The client must provide a safety valve in FireWIN versions without heating fittings. The drainage line from the safety valve must be provided by the client. The line can be routed backwards on the left side between the pellet reservoir container and the left side panel –...

  • Page 8: Heating Circuits

    1 mixed heating circuit (UAM or UAML version). 2.2.4 Domestic water (hot water tank) If FireWIN is used for loading a hot water tank, a gravity brake must be installed in the heating return. This is provided as standard with FireWIN UAML. 2.2.5...

  • Page 9: Heating Water

    If antifreeze is used, a minimum volume of 20 % antifreeze is required, otherwise corrosion prevention is not guaranteed. 2.2.8 Water-side resistance (pressure loss) FireWIN 90, FireWIN 120 Pressure loss (mbar) Diagramm 3 water-side resistance - FireWIN...

  • Page 10: Combustion Air

    The combustion air is carried along an air intake pipe from a well ventilated adjacent room (e.g. stairwell) to the FireWIN. This avoids the induction noise in the installation room during operation. The accessory FIRE 024 is also required for this variant. The air supply is carried in commercially available plastic pipes Ø 75 mm. The maximum induction length is 9 m, each 90°...

  • Page 11: (Combustion Air Supply From Ventilation Draught In The Chimney)

    Only flue gas systems that have been tested and approved for solid fuel applications may be used. The lengths stated are only a guideline and should not take the place of an actual flue calculation. pellet boiler FireWIN 90/120 Max. induction length 9 m, each 90° bend reduces the length by 1 m...

  • Page 12: Gas System

    For the Installer Hearth with flue gas blower to DIN 18897-1 (type FX 42X ) for connection to a pressure-equal air/flue gas system Examples of models: Air/flue system with parallel sup- Air/flue system with concentric supply air/ ply air/flue layout flue layout 1 ...

  • Page 13: Taking In

    2.4 Taking in FireWIN is delivered without cladding (door, cover, side panels) on a pallet, without wood partitions. The cladding parts are in a separate cardboard box. The taking-in weight is less than 200 kg, the taking-in width is 55 cm.

  • Page 14: Heat Radiation

    Heat radiation The viewing panel of the FireWIN means it is inevitable that heat will be radiated into the installation room. The distribution of heat between air and water heating is approx. 15 : 85 % without the heat shield and approx.

  • Page 15: Minimum Service Clearances For Fire Protection, Cleaning And Maintenance

    For the Installer 2.6 Minimum service clearances for fire protection, cleaning and maintenance The following minimum service clearances from flammable materials and for connections, cleaning and main- tenance must be complied with. Attention! The configuration of the entire system must comply with technical fire protection requirements in accordance with the applicable regulations, standards and guidelines.

  • Page 16: Minimum Service Clearances With Flue Gas Tube Connection Straight Back

    FIRE 025 or FIRE 026) Fig. 7 FireWIN – view from above 1 When the fully automated feed unit FIRE 040 is installed subsequently, the pellet flue-connected boiler must be closed again by a heating expert. Subsequent installation is highly complicated and can only be done by our customer service, with charging based on the actual work done.

  • Page 17: Minimum Service Clearances With Flue Gas Tube Connection To The Left Or Right Side

    Fig. 8 FireWIN – view from above 1 When the fully automated feed unit FIRE 040 is installed subsequently, the pellet flue-connected boiler must be closed again by a heating expert. Subsequent installation is highly complicated and can only be done by our customer service, with charging based on the actual work done.

  • Page 18: Dimensional Sketches

    1 ... Double exhaust pipe bend rigid – AZB 057 2 ... Pipe clamp – AZB 055 Fig. 10 FireWIN flue gas connection – standard Fig. 11 FireWIN flue gas connection – accessories: AZB 057, AZB 055...

  • Page 19: Firewin Without Heating Fittings

    Side view All dimensions in mm: HV..Heating feed (3/4” pipe) HR..Heating return (3/4” pipe) Fig. 12 FireWIN without heating fittings 2.7.3 FireWIN – UAM with energy-saving circulation pump, expansion tank 12 l, motorised mixing valve, safety valve and pressure gauge...

  • Page 20: Firewin - Uaml

    Front view Side view All dimensions in mm: HV ..Heating feed (3/4” sleeve) HR ..Heating return (3/4” pipe) BV ..Boiler feed (3/4” pipe) BR..Boiler return (3/4” pipe) Fig. 14 FireWIN UAML...

  • Page 21: Suction Turbine

    Fig. 15 Suction turbine 2.7.6 Mounting base – FIRE 022 for initial installation of FireWIN without finished floor screed All dimensions in mm: 1 ... Sheet steel floor plate with recess for mounting base (FIRE 033 or FIRE 034) 2 ... Floor structure with lining 3 ...

  • Page 22: Routing Variants Of Delivery And Return Air Hose

    Hose connection upwards – accessory FIRE 041 Standard hose connection downwards – standard Fig. 17 FireWIN with feed and storage room – view from rear 1 ... Standard hose connection downwards FS ..Transport hose 2 ... Hose connection upwards – accessory: FIRE 041 RS ..

  • Page 23: Storage Room And Feed System In Living Area Or Basement

    The configuration of the entire system must comply with technical fire protection requirements in accordance with the applicable regulations, standards and guidelines. Fig. 18 FireWIN with automatic pellet feed from a storage room inside the heated living area – View from rear 1 ... Standard hose connection downwards FS ..

  • Page 24: Storage Room And Feed System In Unheated Non-Living Areas (E.g. Attic)

    8 ... Suction wands in storage room – in accessory: BIO 020 9 ... Shut-off unit with fire protection collars – Accessory: BIO 025 Fig. 19 FireWIN with automatic pellet feed from a storage room inside the unheated non-living areas – View from rear...

  • Page 25: Installation Sequence

    For the Installer 2.9 Installation sequence On request the FireWIN can be supplied with various accessories, e.g. the UAM/UAML fitting set or feed unit. The installation sequence is as follows: a) Fit the UAM/UAML fittings / hydraulic assemblies (see separate installation instructions) or, without fittings, fit the flow and return pipes –...
  • Page 26 For the Installer Montage Vorlaufrohr: – Seal screw-in part and insert of screw connection (part 7) on flow pipe (part 6) and lower boiler connection – Fig. 21. Fig. 21 Sealing the screw connection and fitting the flow pipe Installation of return pipe / return corrugated tube: –...

  • Page 27: Installing The Feed Unit

    For the Installer 2.11 Installing the feed unit For FireWIN Exklusiv and FireWIN Premium with pneumatic pellet feed only. See separate assembly instructions: „Installation of Feed Unit in FireWIN or VarioWIN“. 2.12 Installing the cladding The cladding comprises the following parts: 1 ..
  • Page 28 For the Installer – Secure the “left side panel” (part 2) to the boiler at the rear using 3 screws – Fig. 29 and front using 2 screws – Fig. 30. Fig. 29 Screwing the side panel on at the Fig.

  • Page 29: Mounting Plate For Non-Flammable Steel Tubes Within The Area Of The Exhaust Pipe

    For the Installer – Screw both hinges of the “cladding door” (part 8) onto the left side panel using – Fig. 35. – Check the setting of the door safety switch; close the door, the door safety switch must be operated about 2 – 3 mm before the door magnet closes (audible clicking of the switch);...

  • Page 30: Installing The Exhaust Pipe

    The vacuum fan can cause sound transmissions that create noise pollution. f) The FireWIN is a low-pressure boiler and this means that the flue gas Sleeve system needs to meet the „N1“ seal integrity requirement according to EN 1856-1 and EN1856-2.

  • Page 31: Installing Cover Plates

    2.16 Initial start-up and operating instructions Windhager Customer Service or the customer service partner will start up the boiler first of all, and will familia- rize the customer with the system operation and cleaning of the boiler, with reference to the Operating Manual.

  • Page 32: For The Electrician

    The boiler is pre-wired and internally fused with a T 6.3 A fine-wire fuse to protect against short circuit. If an MESplus module is ordered (including boiler sensor), this will be installed in FireWIN and electrically wired at the factory. When there are several MESplus modules, they are all installed in the wall-mount casing to facilitate...

  • Page 33: Electrical Connections Of The Suction Turbine, Changeover Unit, Regulation

    The cable cross-section must be selected according to the length of the electric cables so that the suction turbine always has a stable 1 ... FireWIN pellet voltage supply (min. 220 VAC under load). flueconnected boiler 2 ...
  • Page 34 Fig. 47 Strain reliefs and feed-through for ribbon cable Fig. 48 Cable feed-throughs – rear view Electrical connections for installed fittings on UAM and UAML: See separate assembly instructions: „Fitting the hydraulic assemblies UAM / UAML in the FireWIN or VarioWIN pellet boiler“.

  • Page 35: For The Service Technician

    4.1 Start-up and operating instructions The Windhager Customer Service or Partner Customer Service will start up the boiler and will familiarize the customer with the system operator and cleaning of the boiler. Start-up and maintenance are part of the guaran- tee requirements of the “warranty conditions”...

  • Page 36: Technical Data For Calculating The Flue Gas System Acc. To En 13384-1

    For the Service Technician 4.3 Technical data for calculating the flue gas system acc. to EN 13384-1 Formula FW 090 FW 120 FireWIN Unit symbols min. max. min. max. Nominal thermal output 12,0 Nominal heat load 12,8 (firing thermal output)

  • Page 37: Service Level

    Service level Information level MES Module Settings on the operator level Reserved for trained service (see operating instructions for (see separate instructions for personnel only. FireWIN) InfoWINplus Master operation) see BioWIN Operating Manual. Parameters Start-up Actuator test Settings Auger conveyor...
  • Page 38 For the Service Technician Service level Boiler temperature Boiler temperature Pressing the Menu button (Fig. 51) shows the „Operator °C °C level“, „Service level“, „Information level“ and „MES Mo- dule “ in the display – Fig. 52. (Operating phases) (Betriebsphasen) Info Info Menü...
  • Page 39 For the Service Technician Select the required item, „Parameters“, „Start-up“, „Actua- Parameter Parameters tor test“ or „Settings“ and confirm by pressing the Choose Inbetriebnahme Start-up button – Fig. 55. Aktorentest Actuator test Settings Settings For further settings, see sections 4.5.1 – 4.5.4. wählen Choose zurück...

  • Page 40: Parameters

    – Limits for blower speed – Minimum operating time with buffer Number of burner starts Number of burner starts Back 1.350 The number of burner starts of the FireWIN is displayed. Back Fig. 57 Fuel quantity auger conveyor Fuel quantity Auger conveyor...
  • Page 41 For the Service Technician Maximum value of set temperature Maximum value of set temperature This is the maximum setpoint achievable in normal heating operation. Actual value 75 °C min. 60 °C max. 75 °C Factory setting: 75 °C Setting range: 60 –...
  • Page 42 For the Service Technician Cleaning interval correction Correction of Cleaning interval Actual value The cleaning interval is basically dependent on the proportion of ash in the min. -50 % pellets and the ash removal profile. This adjuster can be used to extend or max.

  • Page 43: Start-Up

    For the Service Technician 4.5.2 Start-up The auger conveyor and the feed can be selected on the Start-up level with the arrow buttons, then confirmed or selected using the Choose button. A self-test is started at the end of the start-up. Auger conveyor Start-up Auger conveyor...

  • Page 44: Installation Of Mesplus Modules

    For the Service Technician Display module installation Start installation procedure This is not required for the FireWIN. Please press LON button on auto- matic firing device briefly Back Fig. 76 Language selection Language selection Deutsch The InfoWINplus can show the display texts in various languages. The langua- English ge required can be selected in this sub-menu.

  • Page 45: Infowinplus Basic Settings

    For the Service Technician 4.6 InfoWINplus basic settings The basic settings are used to – set whether the InfoWINplus controls a wood or pellet boiler or whether it is solely used as master operation; – switch the master operation functions on and off; –...
  • Page 46 Wood pellet boiler or whether it is solely used as master operation. Factory setting: is set in the factory before delivery as per the order. Selection: Pellets: BioWIN, BioWIN XL, FireWIN, VarioWIN usw. Save Back Wood: LogWIN, SilvaWIN usw. Fig. 85 No boiler, e.g.

  • Page 47: Firewin Basic Circuitry

    For the Service Technician 4.7 FireWIN basic circuitry...

  • Page 48: Firewin Pellet Feed Connecting Diagram

    For the Service Technician 4.8 FireWIN pellet feed connecting diagram...

  • Page 49: Firewin Pellet Feed Connecting Diagram With Mixer For Buried Tank

    For the Service Technician 4.9 FireWIN pellet feed connecting diagram with mixer for buried tank Operation with a mixer must be set on the service level – see section 4.5.1 Parameters; type of pellet feed system.

  • Page 50: Connection Diagram For Firewin Pellet Feed With Solo Probe

    For the Service Technician 4.10 Connection diagram for FireWIN pellet feed with solo probe Operation with a „solo probe“ must be set in the service level – see section 4.5.1 Parameters; type of pellet feed system.

  • Page 51: Connecting Diagram For Air Intake/Exhaust Flap

    For the Service Technician 4.11 Connecting diagram for air intake/exhaust flap The air intake/exhaust flap is directly connected to the automatic firing device (see basic circuit diagram 4.7) at plug X4 (motor) and X14 (limit switch). See section 4.5.1 Parameters; Flue gas thermostat or Air intake/ exhaust flap.

  • Page 52: Guarantee And Warranty Limitations

    Further, the warranty shall be void if equipment other than those provided by Windhager are installed. The special warranty restrictions for your system are available in the “Warranty Conditions” folder supplied with your boiler.

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