Table Of Contents - Yamaha waverunner xlt800 Service Manual

Table of Contents

How To Use This Manual4
Important Information6
Symbols10
Index12
Table Of Contents13
General Information14
Allgemeine15
Generales15
Identification Numbers16
Primary L.d. Number16
Engine Serial Number16
Jet Pump Unit Serial Number16
Hull Identification Number (H.l.n.)16
Safety While Working18
Fire Prevention18
Ventilation18
Self-Protection18
Oils, Greases And Sealing Fluids18
Good Working Practices20
Disassembly And Assembly22
Special Tools24
Measuring24
Removal And Installation26
Specifications28
General Specifications30
Maintenance Specifications38
Engine38
Jet Pump Unit40
Hull And Hood40
Electrical42
Tightening Torques46
Specified Torques46
General Torque52
Cable And Hose Routing54
Periodic Inspection And Adjustment58
Inspection59
Periodique Et59
Reglage59
Maintenance Interval Chart60
Periodic Service64
Control System64
Steering Master Inspection64
Steering Cable Inspection And Adjustment64
Throttle Cable Inspection And Adjustment66
Choke Cable Inspection And Adjustment68
Qsts Cable Inspection And Adjustment68
Mesure69
Shift Cable Inspection And Adjustment72
Ypvs Cable Adjustment74
Fuel System76
Fuel Line Inspection76
Trolling Speed Check And Adjustment78
Oil Injection System80
Power Unit80
Oil Line Inspection80
Spark Plug Inspection80
Battery Inspection82
Impeller Inspection88
General90
Water Inlet Strainer Inspection90
Drain Plug Inspection90
Systeme Kraftstoff99
D'alimentation99
Fuel Cock And Fuel Filter102
Exploded Diagram102
Removal And Installation Chart102
Service Points104
Fuel Cock Inspection104
Choke Cable106
Oil Tank108
Oil Level Sensor Inspection112
Oil Tank Inspection112
Fuel Tank114
Check Valve Inspection120
Fuel Level Sensor Inspection120
Fuel Tank Inspection120
Intake Silencer122
Carburetor Unit124
Throttle Valve Synchronization Inspection And Adjustment132
Choke Cable And Throttle Cable Installation134
Oil Pump Cable Installation134
Carburetor Assembly134
Accelerator Pump Body Inspection142
Arm Inspection142
Diaphragm Inspection142
Regulator Body Inspection144
Needle Valve Inspection144
Jet And Carburetor Body Inspection144
High- And Low-Speed Adjusting Screw Inspection144
High- And Low-Speed Adjusting Screw Adjustment146
Fuel Pump148
Fuel Pump Inspection152
Fuel Filter Inspection152
Oil Pump154
Oil Pump Inspection158
Oil Hose Inspection158
Oil Pump Cable Adjustment158
Ausbau Und Einbau167
Exhaust Chamber Assembly168
Exhaust Chamber Joint178
Engine Unit182
Exhaust Manifold188
Reed Valves190
Reed Valve Inspection192
Ypvs194
Cylinder Head200
Cylinder Head Inspection202
Cylinders204
Cylinder Inspection206
Pistons208
Piston Pin Clip Removal And Installation212
Piston Inspection212
Cylinder And Piston Combination214
Piston Ring Inspection214
Starter Motor220
Flywheel Magneto222
Drive Coupling Removal And Installation232
Flywheel Magneto Removal And Installation232
Starter Clutch Assembly Inspection234
Drive Coupling Inspection234
Flywheel Magneto Inspection234
Crankcase236
Crankcase Inspection240
Crankcase Installation240
Crankshaft242
Crankshaft Inspection244
Pompe De Propulsion249
Reverse Gate258
Lever 1 Installation264
Lever 2 Installation264
Jet Thrust Nozzle And Nozzle Ring266
Impeller Duct, Impeller Housing, And Intake Duct268
Impeller Duct And Drive Shaft272
Drive Shaft Removal276
Drive Shaft Inspection278
Drive Shaft Installation278
Transom Plate And Hoses284
Bilge Hose Inspection288
Bearing Housing290
Driven Coupling Removal And Installation296
Intermediate Drive Shaft Removal296
Bearing Removal296
Bearing, Intermediate Drive Shaft, Andgrease Hose Inspection298
Driven Coupling Inspection298
Bearing Installation298
Oil Seal Installation300
Intermediate Housing Installation302
Electrical System304
Equipement Electrique305
Electrical Components308
Electrical Box310
Electrical Analysis322
Digital Multimeter322
Low Resistance Measurement322
Peak Voltage Measurement324
Peak Voltage Adaptor324
Test Harness326
Ignition System328
Wiring Diagram328
Ignition Spark Gap330
Ignition System Peak Voltage332
Spark Plug Caps334
Ignition Oil334
Anlage335
Engine Stop Switch336
Thermo Switch336
Starting System338
Wiring Connections340
Fuse340
Starter Switch340
Starter Relay342
Starter Motor Exploded Diagram344
Armature Inspection350
Brush Holder Inspection352
Starter Motor Front Cover Inspection352
Charging System354
Rectifier/Regulator Peak Voltage356
Lighting Cool Peak Voltage356
Ypvs Wiring Diagram358
Ypvs Servomotor362
Ypvs Cable Removal And Installation364
Ypvs Cable Inspection364
Ypvs Servomotor Inspection364
Indication System368
Fuel Level Sensor372
Display Function376
Fuel Level Gauge380
Oil Level Gauge382
Overheat Warning Indicator384
Speed Meter386
Speed Sensor388
Coque Et Capot391
Casco Y Capó391
Jet Pump391
Hull Hood392
Handlebar394
Handlebar Inspection404
Handlebar Assembly Installation404
Qsts Grip408
Qsts Cable Inspection412
Qsts Grip Inspection412
Steering Master414
Steering Master Components Inspection420
Remote Control Cables And Speed Sensor Lead422
Remote Control Cables Inspection428
Steering Cable (Jet Pump End) Installation428
Steering Cable Stopper Installation428
Qsts Cable (Jet Pump End) Installation430
Qsts Cable Stopper Installation430
Shift Cable (Jet Pump End) Installation430
Shift Cable Stopper Installation432
Front Hood434
Steering Console Cover440
Hoses444
Shift Lever450
Base Assembly456
Seats And Hand Grip458
Seat Lock Inspection462
Exhaust System464
Exhaust System Inspection468
Exhaust Component Parts Sub-Assembly468
Deck And Hull470
Engine Mount474
Hull Repair476
Shallow Scratches476
Deep Scratches476
Cracks And Punctures478
Insert Nut480
Graphic Removal484
Graphic Installation484
Trouble Analysis486
Trbl Anls486
Trouble Analysis Chart488