Stihl TS 410 Instruction Manual
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Stihl TS 410 Instruction Manual

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STIHL TS 410, 420
Instruction Manual

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  • Page 1 STIHL TS 410, 420 Instruction Manual...

  • Page 3: Table Of Contents

    Minimize Wear and Avoid Damage Main Parts Specifications Maintenance and Repairs Disposal EC Declaration of Conformity This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems. TS 410, TS 420...

  • Page 4: Guide To Using This Manual

    Non- observance of the safety Actuate decompression instructions may result in valve STIHL's philosophy is to continually serious or even fatal improve all of its products. For this injury. reason we may modify the design, engineering and appearance of our...
  • Page 5 The machine may only be operated by accessories which have been approved people who are fit, in good physical by STIHL for this machine or which are Clothing and equipment health and in good mental condition. technically equivalent. If you have any...
  • Page 6 This helps reduce the risk of unit driven device – prevent your clothes vibrations causing an incorrectly STIHL can supply a comprehensive from being contaminated with fuel, range of personal protective clothing tightened filler cap to loosen or come off otherwise change clothes at once.
  • Page 7 Inspect the spindle of the cut-off Inspect the abrasive wheel guard – machine. Do not work with a device for tight seat – if loose, contact your whose spindle is damaged – risk if specialist dealer. accident! TS 410, TS 420...
  • Page 8 Always guide the or safety devices in any way for hand-held cutting or when mounted device towards the workpiece – never in on a STIHL cut-off machine cart. Keep the handles clean, dry and – reverse. free of oil as well as dirt – important...
  • Page 9 Have the machine repaired by with the engine-driven combustible gases. a STIHL servicing dealer if the abrasive device in closed or poorly wheel continues to turn nevertheless. vented rooms – even not Do not cut into pipes, metal tanks or...
  • Page 10 Hold the cut-off machine firmly with fully supported and must be – above. both hands and maintain a secure secured against rolling away, grip slipping off or vibrations TS 410, TS 420...
  • Page 11 – The abrasive wheel must Never push or hit with the device into the for example, use the STIHL water be guided straight in the cutting gap – do not let the cut-off connector.

  • Page 12: Sample Applications

    Depending on the version, resin dealer if in doubt. periodically. abrasive wheels are only suitable for dry STIHL recommends the use of genuine cutting or only for wet cutting. STIHL spare parts. Such parts have Composite resin abrasive wheels been optimized for the machine and the suitable only for dry cutting user's requirements.
  • Page 13 Grind a guide groove (A) along the resin abrasive wheels line marked Mark cutting line (A) Objects to be cut Must be fully supported – Must be secured so it cannot roll or – slip off Must be prevented from vibrating – TS 410, TS 420...
  • Page 14 Note direction of fall and weight of the severed part Determine and mark the cutting line, avoid reinforcement, especially in the direction of the severing cut Determine sequence of severing cuts TS 410, TS 420...
  • Page 15 Sequence of cuts (1 to 4) is important: recess after cutting (due to wedges, First, cut hard-to-reach areas First lateral cut on the top half of the ridges used), do not make any pipe further cuts – break the severed part TS 410, TS 420...

  • Page 16: Cutting Wheels

    Types: The abrasive wheels, which have been The proper selection and use of for dry applications – developed by STIHL in cooperation with diamond abrasive wheels ensures for wet applications – renowned manufacturers of abrasive economical use and avoids accelerated...
  • Page 17 – performance class of the STIHL diamond abrasive wheel Axial and radial run-out A faultless spindle bearing of the cut-off machine is necessary for a long service life and efficient functioning of the diamond abrasive wheel.
  • Page 18 Breakdowns or tears in the parent wheel Overloading use a new abrasive wheel and segment Undercut Cutting in the wrong material use new abrasive wheel; observe sepa- rating layers of various materials STIHL recommends STIHL servicing dealers TS 410, TS 420...

  • Page 19: Electronic Water Control

    Undercut Built-up edges increase vibration, Electronic water control reduce cutting performance, and cause formation of sparks. STIHL cut-off machines may be At the first signs of built-up edges, equipped with an electronic water immediately "sharpen" the diamond control system. abrasive wheel – to do this, briefly cut through abrasive material such as e.
  • Page 20 Button (–): For installation on the STIHL FW 20 cut- activate the electronic water control off machine cart or decrease water flow to abrasive If the cut-off machine is mounted on the...

  • Page 21: Assembling The Cast Arm And Guard

    – lever (3) approx. 1/4 turn, as far as it will Pull the water hose (2) out of the go = 0 guide (arrows) in the V-belt guard TS 410, TS 420...
  • Page 22 The belt action must run smoothly. Screw in the bolt (4) and tighten up The belt tensioner (3) must sit close to the lug (4) Unscrew stop pin (1) TS 410, TS 420...
  • Page 23 Insert limit stop (2) – align the hole Insert the square nut into the guide in the limit stop with the hole in the in the guard and hold it in place cast arm TS 410, TS 420...

  • Page 24: Tensioning The Ribbed V-Belt

    1/4 turn, as far as limited by the stop pin possible = 0 Continue as described in the chapter “Tensioning the V-belt”. to tighten the ribbed v-belt, fit the combination wrench over the tensioning nut as illustrated TS 410, TS 420...

  • Page 25: Fitting / Replacing An Abrasive Wheel

    The V-belt is retensioned without the aid of the tensioning nut. Undo the nuts (1) The V-belt is automatically tensioned by the force of the spring. Tighten up the nuts (1) again TS 410, TS 420...

  • Page 26: Fuel

    For health reasons, avoid direct skin contact with gasoline and avoid inhaling gasoline vapor. STIHL MotoMix STIHL recommends the use of STIHL MotoMix. This ready-to-use fuel mix contains no benzol or lead, has a high octane rating and ensures that you always use the right mix ratio.
  • Page 27 Use only high-quality two-stroke engine location protected from light and the sun. oil – preferably STIHL HP, HP Super or Fuel mix ages – only mix sufficient fuel HP Ultra, which are specially formulated for a few weeks work.

  • Page 28: Fueling

    – see sections "Closing the cap" Take care not to spill fuel while fueling and "Checking the lock". and do not overfill the tank. STIHL recommends use of the STIHL filling Changing the fuel pickup body every system for fuel (special accessory).

  • Page 29: Starting / Stopping The Engine

    (2) simultaneously Hold both triggers down Move the slide control (3) to START and hold it in position too Release the throttle trigger, slide control and throttle trigger lockout in succession – starting throttle position TS 410, TS 420...
  • Page 30 When it has warmed up, set the choke lever to e Place the cut-off machine carefully The slide control (3) moves to the on the ground, ensuring that the normal positionF when the throttle abrasive wheel cannot touch the trigger is squeezed TS 410, TS 420...

  • Page 31: Air Filter System

    Pull the starter rope through 10-20 times to ventilate the combustion chamber Restart the engine If the tank has been drained completely Refuel Press the manual fuel pump bulb 7-10 times – even if it is full of fuel TS 410, TS 420...

  • Page 32: Adjusting The Carburetor

    Only if there is a noticeable loss of STIHL recommends the use of genuine Basic information engine power STIHL air filters. The high quality of these parts will ensure troublefree operation, a long service life for the The ignition system of this cut-off engine and extremely long filter life.
  • Page 33 Engine stops when idling speed adjusting screw (LA). Turn the idle speed adjusting screw (LA) clockwise until the abrasive wheel begins to rotate – then turn it back 1 turn TS 410, TS 420...

  • Page 34: Spark Arresting Screen In Muffler

    – or sooner if the the muffler electrodes are badly eroded. Install only suppressed spark plugs of the WARNING type approved by STIHL – see Wait until engine has cooled completely "Specifications". Clean dirty spark plug. before performing the following Check electrode gap (A) and operations.

  • Page 35: Rewind Starter

    STIHL servicing dealer. Pull the water hose out of the guide in the V-belt guard Remove screw (3) Raise the V-belt guard (4) slightly and pull it off to the front Remove the V-belt from the front pulley TS 410, TS 420...

  • Page 36: Cut-Off Machine Cart

    Remove the defective V-belt The cut-off machine can be mounted on Push the V-belt guard (4) into place the STIHL cut-off machine cart FW 20 Screw in the bolt (3) and tighten up (special accessory) in a few easy steps.

  • Page 37: Storing The Machine

    Run the engine until the carburetor is dry, this helps to prevent the carburetor diaphragms sticking together Remove the abrasive wheel Thoroughly clean the machine Store machine in a safe and dry place. Protect against unauthorized use (e. g., by children) TS 410, TS 420...

  • Page 38: Maintenance And Care

    Have them maintained by a servicing dealer Check idle adjustment – abrasive wheel must not rotate Carburetor Readjust idle speed Adjust electrode gap Spark plug Replace after 100 hours operation All accessible screws, nuts and bolts (not Retighten adjusting screws) TS 410, TS 420...
  • Page 39 (extensive dust, etc.). Check Anti-vibration elements Have them replaced by a servicing dealer Check Abrasive wheel Replace Check Supports/rubber buffers (underneath the machine) Replace Safety information label Replace STIHL recommends STIHL servicing dealers present only in some countries TS 410, TS 420...

  • Page 40: Minimize Wear And Avoid Damage

    English servicing dealer. STIHL dealers are Minimize Wear and Avoid regularly given the opportunity to attend Damage training courses and are supplied with the necessary technical information. Observing the instructions in this manual helps reduce the risk of unnecessary If these maintenance operations are not wear and damage to the power tool.

  • Page 41: Main Parts

    17 Decompression valve 18 Cap for spark plug boot 19 Choke lever 20 Manual fuel pump 17 18 21 Filter cover Serial number Safety information label Safety information label Safety information label 1) According to version TS 410, TS 420...

  • Page 42: Specifications

    Max. depth of cut: 100 mm Engine Fuel tank capacity: 710 cm (0.71 l) Diamond abrasive wheels STIHL single cylinder two-stroke engine Minimum outside diameter of Air filter thrust washers: 103 mm TS 410 Max. depth of cut: 100 mm...

  • Page 43: Maintenance And Repairs

    Vibration level a to ISO 19432 replacement parts which have been accessories and packaging to an hv,eq approved by STIHL for this power tool or approved disposal site for environment- Handle, are technically identical. Only use high- friendly recycling. Handle, left...

  • Page 44: Ec Declaration Of Conformity

    English The technical documentation has been EC Declaration of Conformity retained by: ANDREAS STIHL AG & Co. KG ANDREAS STIHL AG & Co. KG Product approval Badstr. 115 The year of construction and the serial D-71336 Waiblingen number are shown on the machine.
  • Page 45 English TS 410, TS 420...
  • Page 46 English TS 410, TS 420...
  • Page 48 0458-370-0121-F englisch www.stihl.com *04583700121F* 0458-370-0121-F...

This manual is also suitable for:

Ts 420

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