Yamaha YST-SW800 Service Manual
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YST-SW800
IMPORTANT NOTICE
This manual has been provided for the use of authorized YAMAHA
Retailers and their service personnel.
It has been assumed that basic service procedures inherent to the industry,
and more specifically YAMAHA Products, are already known and
understood by the users, and have therefore not been restated.
WARNING:
Failure to follow appropriate service and safety
procedures when servicing this product may result in
personal injury, destruction of expensive components,
and failure of the product to perform as specified. For
these reasons, we advise all YAMAHA product owners
that any service required should be performed by an
authorized YAMAHA Retailer or the appointed service
representative.
IMPORTANT:
The presentation or sale of this manual to any individual
or firm does not constitute authorization, certification
or
recognition
capabilities, or establish a principle-agent relationship
of any form.
The data provided is believed to be accurate and applicable to the unit(s)
indicated on the cover. The research, engineering, and service departments
of YAMAHA are continually striving to improve YAMAHA products.
Modifications are, therefore, inevitable and specifications are subject to
change without notice or obligation to retrofit. Should any discrepancy
appear to exist, please contact the distributor's Service Division.
WARNING:
Static discharges can destroy expensive components.
Discharge any static electricity your body may have
accumulated by grounding yourself to the ground buss
in the unit (heavy gauge black wires connect to this
buss).
IMPORTANT:
Turn the unit OFF during disassembly and part
replacement. Recheck all work before you apply power
to the unit.
1 0 0 7 2 1

SUBWOOFER SYSTEM

of
any
applicable
technical
SERVICE MANUAL
CONTENTS
TO SERVICE PERSONNEL . . . . . . . . . . . . . . . . . . . . 1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
REAR PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DISASSEMBLY PROCEDURES . . . . . . . . . . . . . . . 3-4
REPAIR PROCEDURES . . . . . . . . . . . . . . . . . . . . . 5-6
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
PRINTED CIRCUIT BOARD . . . . . . . . . . . . . . . . . 9-12
BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . 14-15
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-24
YST-SW800

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Summary of Contents for Yamaha YST-SW800

  • Page 1: Table Of Contents

    YST-SW800 SERVICE MANUAL IMPORTANT NOTICE This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already known and understood by the users, and have therefore not been restated.
  • Page 2: To Service Personnel

    SPECIFICATIONS Type ..Advanced Yamaha Active Servo Technology Driver ... 25 cm (9-13/16") cone woofer (JA25610) Magnetically shielded type Amplifier Output U, C models .
  • Page 3: Rear Panel

    YST-SW800 REAR PANEL U, C models A model B, G models...
  • Page 4: Disassembly Procedures

    YST-SW800 DISASSEMBLY PROCEDURES (Remove parts in the order as numbered.) 1. Removal of Front Panel Ass'y 3. Removal of Rear Panel Ass'y Remove 4 screws ( q ) and then remove the Front Remove 16 screws ( r ) in Fig. 3.
  • Page 5 YST-SW800 Installation of power switch Rapid cures bond (such as 5 minute epoxy) is required to fix the power switch. As shown in Fig. 4, apply rapid cures bond (such as 5 minute epoxy) to the power switch (the area which contacts the rear panel), insert it in the rear panel and make sure it is fixed.
  • Page 6: Repair Procedures

    YST-SW800 REPAIR PROCEDURES It is recommended to disconnect the SW power supply section and the power amplifier because it is highly possible that the SW power supply section has also broken down due to the overload caused by breakdown in the power amplifier.
  • Page 7 YST-SW800 Check the operation and make adjustment as follows. a. Connect CB205. b. Connect the probe of the oscilloscope between TP201 and TP202. 280Vp-p c. Turn on the power switch and the STANDBY/ON switch on the front panel. d. Check the waveform on the oscilloscope and adjust VR201 so that a = b is obtained.
  • Page 8: Adjustments

    1) Set the signal generator to the sine wave, 100Hz and minimum output level settings. 2) Turn on the STANDBY/ON switch. 2) Set the volume of YST-SW800 to the minimum The display LED lights up (green) and its color position.
  • Page 9 YST-SW800 Schematic Diagram IDLING CURRENT ADJ. DC 50mV to 250mV Test Points Point A Point B Main (1) P.C.B – B DC 50mV to 250mV...
  • Page 10: Printed Circuit Board

    YST-SW800 PRINTED CIRCUIT BOARD (Foil side)
  • Page 11 YST-SW800 PRINTED CIRCUIT BOARD (Foil side)
  • Page 12 YST-SW800 PRINTED CIRCUIT BOARD (Foil side) MAIN ( 4 ) P. C. B. TO : MAIN (2) TO : MAIN (3) –12 TOVL B, G only BASS PHASE AUTO INPUT STANDBY – – OUTPUT INPUT 1 MAIN ( 5 ) P. C. B.
  • Page 13 YST-SW800 PRINTED CIRCUIT BOARD (Foil side) POWER ( 1 ) P. C. B. FROM : MAIN (1) FROM : MAIN (2) –B1 J, U, C only A, B, G only A, B, G only TO : POWER (2) FROM : POWER CORD...
  • Page 14: Block Diagram

    YST-SW800 BLOCK DIAGRAM...
  • Page 15: Schematic Diagram

    YST-SW800 SCHEMATIC DIAGRAM L.P.F. B.P.F. -12.0 11.8 POWER DRIVE PRE DRIVE 11.8 -4.4 L.P.F. -12.0 11.8 -2.6 -3.4 LIMITER IDLING CURRENT ADJ. -111 -111 DC 50mV to 250mV -2.1 -2.7 -0.1 -0.1 11.8 -4.3 -12.0 -2.1 -4.3 -0.3 -2.7 -2.7 -4.3...
  • Page 16 YST-SW800 SCHEMATIC DIAGRAM 11.9 11.9 AC 12.8V 12.1 -0.5 10.2 -0.5 10.2 -18.1 10.2 -0.5 -0.5 -0.5 -1.5 -0.5 -0.6 -1.5 -1.3 -1.5 -1.4 -1.4 -1.3 -1.3 -1.4 -1.3 -1.3 CIRCUIT CHANGES BY MARKET. Point C (Pin 1 of CB201)
  • Page 17: Parts List

    YST-SW800 WARNING PARTS LIST Components having special characteristics are marked Z and must be replaced with parts having specifications equal to those originally installed. Carbon resistors (1/6W or 1/4W) are not included in the ELECTRICAL PARTS ELECTRICAL PARTS List. For the part Nos. of the carbon resistors refer to the last page.
  • Page 18 YST-SW800 P.C.B. MAIN Schm Schm Ref. PART NO. Description Ref. PART NO. Description V5890800 P.C.B. MAIN(UCA) FG644100 C.CE 0.01uF V5890900 P.C.B. MAIN(BG) UA654470 C.MYLAR 0.047uF VB858600 CN.BS.PIN UA654470 C.MYLAR 0.047uF VB858700 CN.BS.PIN * C53 VT720600 C.EL 10uF VB858300 CN.BS.PIN UA655470 C.MYLAR 0.47uF...
  • Page 19 YST-SW800 P.C.B. MAIN Schm Schm Ref. PART NO. Description Ref. PART NO. Description VU264100 DIODE 1SR139-400 V5876800 TR 2SA1689 E,F VU264100 DIODE 1SR139-400 # Q16 V5877200 FET 2SK2378 VU264100 DIODE 1SR139-400 # Q17 V5877000 FET 2SJ406 VU264100 DIODE 1SR139-400 # Q18...
  • Page 20 YST-SW800 P.C.B. MAIN & POWER Schm Schm Ref. PART NO. Description Ref. PART NO. Description HL223100 R.MTL.OXD 1Ω VN774800 GND.WSHR MEP1866 #11102 HL223100 R.MTL.OXD 1Ω V6667500 HEAT.SINK OSH-1035-WPL HL223100 R.MTL.OXD 1Ω EG330050 SCR.BND.HD 3x8 FCRM3-BL HL223100 R.MTL.OXD 1Ω HV754220 R.CAR.FP 22Ω...
  • Page 21 YST-SW800 P.C.B. POWER Schm Schm Ref. PART NO. Description Ref. PART NO. Description * L201 VN398100 COIL 2x44mH(ABG) * L201 VP234300 COIL 2x8.2mH(UC) Q201 iC224030 TR 2SC2240 GR,BL Q202 VT574100 TR 2SC4140 Q203 VT574100 TR 2SC4140 Q204 V6018400 TR 2SC4163...
  • Page 22 YST-SW800 EXPLODED VIEW 5-31 5-15 5-11 5-37 5-19 5-33 5-16 5-33 5-20 5-37 5-23 5-17 5-35 5-34 5-31 5-14 5-1-1 5-31 5-34 5-34 5-31 5-31 5-1-1 (2) 5-17 5-34 5-1-1 (1) 5-1-11 5-24 5-31 5-17 5-21 5-34 5-22 4-15 5-34...
  • Page 23 YST-SW800 MECHANICAL PARTS Ref. PART NO. Description Remarks Markets V5890000 CABINET ASS'Y V5890100 CABINET ASS'Y * 1-7 V5859600 FRONT COVER * 1-8 V5859700 GASKET 1-11 CB070450 BINDING TIE L=100 1-12 V5195800 FLANGE NUT B M6X15.5 MFZN2 XY919A00 LOUD SPEAKER 25cm 6Ω...
  • Page 24 YST-SW800 Ref. PART NO. Description Remarks Markets V2729700 EMBLEM * 27 V5881600 SPACER * 28 V6512500 INSULATOR EP040370 BINDING HEAD TAPPING SCREW 4x30 MFC2-BL * 32 V5901000 BIND HEAD TAPPING SCREW 4x35 MFC2BL * 33 V6018100 HEXAGON SOCKET TAPPING SCREW 4x16...
  • Page 25 YST-SW800 Parts List for Carbon Resistors Value 1/4W Type Part No. 1/6W Type Part No. Value 1/4W Type Part No. 1/6W Type Part No. 1.0 Ω 3100 3100 7100 10 kΩ 7100 HJ35 HF85 HF45 HF45 1.8 Ω 3180 7110 11 kΩ...
  • Page 26 YST-SW800...

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