Yamaha 2012 Griizzly 700 YFM7FGPB Owner's Manual
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Yamaha 2012 Griizzly 700 YFM7FGPB Owner's Manual

Yamaha 2012 Griizzly 700 YFM7FGPB Owner's Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER'S MANUAL
YFM7FGPB
YFM7FGPHB
YFM7FGPSEB
WARNING
This ATV should not be ridden by anyone under 16 years of age.
LIT-11626-25-06
1HP-F8199-10

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Summary of Contents for Yamaha 2012 Griizzly 700 YFM7FGPB

  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YFM7FGPB YFM7FGPHB YFM7FGPSEB WARNING This ATV should not be ridden by anyone under 16 years of age. LIT-11626-25-06 1HP-F8199-10...
  • Page 2 EBU17092 Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold.
  • Page 3 Congratulations on your purchase of the Yamaha YFM7FGPB/YFM7FGPHB/YFM7FGPSEB. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 EBU17330 IMPORTANT MANUAL INFORMATION EBU17342 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential per- sonal injury hazards.
  • Page 5 Please check your local riding laws and regulations before operating this ATV. EBU17402 YFM7FGPB/YFM7FGPHB/YFM7FGPSEB OWNER’S MANUAL ©2011 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2011 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

  • Page 6: Table Of Contents

    EWB00011 Speed limiter ..........4-13 WARNING Front brake lever ........4-14 Indicates a hazardous situation which, if not Brake pedal and rear brake lever .....4-14 avoided, could result in death or serious injury. Drive select lever ........4-15 Fuel tank cap ..........4-15 Fuel ............4-16 Seat ............4-18 EBU17420 Storage compartments ......4-19...
  • Page 7 OPERATION ..........6-1 PERIODIC MAINTENANCE AND Starting the engine ........6-1 ADJUSTMENT..........8-1 Operating the drive select lever and Owner’s manual and tool kit .......8-2 driving in reverse ........6-2 Periodic maintenance chart for Engine break-in .......... 6-4 the emission control system .....8-3 Parking ............
  • Page 8 Checking and lubricating the cables ..8-53 Noise regulation ........11-4 Checking and lubricating the front and Maintenance record ........11-5 rear brake levers ........8-53 YAMAHA MOTOR CORPORATION, Checking and lubricating the brake U.S.A. ATV LIMITED WARRANTY ..11-6 pedal ............8-54 YAMAHA EXTENDED SERVICE Checking the wheel hub bearings ....

  • Page 9: Location Of The Warning And Specification Labels

    EBU17660 LOCATION OF THE WARNING AND SPECIFICATION LABELS...
  • Page 10 Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace- ment label from your Yamaha dealer. Overloading this ATV or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident.
  • Page 11 WARNING WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN This unit contains high pressure nitrogen gas. CAUSE LOSS OF CONTROL. Mishandling can cause explosion. LOSS OF CONTROL CAN RESULT IN SEVERE Read owner's manual for instructions. INJURY OR DEATH. Do not incinerate, puncture or open. OPERATING TIRE PRESSURE: Set with tires cold •...
  • Page 12 WARNING UNDER Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. 1P0-F816L-00 4XE-F1568-00...
  • Page 13 Certification of Compliance This ATV complies with applicable provisions of ANSI/SVIA 1-2010 and is subject to an approved ATV action plan submitted by YAMAHA and on file with the U.S. Consumer Product Safety Commission. YAMAHA MOTOR CORPORATION U.S.A. 6555 Katella Avenue, Cypress, California 90630-5101, U.S.A.

  • Page 14: Safety Information

    EBU17431 SAFETY INFORMATION EBU27233 Never allow a child under age 16 to operate an ATV without adult supervision, and never allow AN ATV IS NOT A TOY AND CAN BE HAZARD- continued use of an ATV by a child if he or she OUS TO OPERATE.
  • Page 15 Always inspect your ATV each time you use it to Always follow proper procedures for climbing make sure it is in safe operating condition. Al- hills as described in this manual. Check the ter- ways follow the inspection and maintenance rain carefully before you start up any hill.
  • Page 16 steady speed when climbing a hill. If you stall or Always be sure there are no obstacles or people roll backwards, follow the special procedure for behind you when you operate in reverse. When braking described in this manual. Dismount on it is safe to proceed in reverse, go slowly.
  • Page 17 and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in en- closed or poorly ventilated areas. If you experi- ence any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

  • Page 18: Description

    EBU17680 DESCRIPTION EBU17690 EBU17700 Left view Right view 1. Rear shock absorber assembly spring preload adjusting 1. Radiator cap ring 2. Battery 2. Rear storage compartment and tool kit 3. Fuses 3. Fuel tank cap cover 4. Air filter case 4.

  • Page 19: Controls And Instruments

    EBU17712 Controls and instruments The ATV you have purchased may differ slightly from the figures shown in this manual. 1. Drive select lever 2. Rear brake lever 3. Handlebar switches 4. Rear brake fluid reservoir 5. Multi-function display 6. Front brake fluid reservoir 7.

  • Page 20: Instrument And Control Functions

    EBU17725 INSTRUMENT AND CONTROL FUNCTIONS EWB00011 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU29911 Main switch The positions of the main switch are as follows: “ ” (on) All electrical systems are supplied with power. The headlights and taillight come on when the light 1.

  • Page 21: Indicator Lights And Warning Lights

    EBU26695 EBU17990 Low-range indicator light “ ” Indicator lights and warning lights This indicator light comes on when the transmis- sion is in the low-range position. EBU17980 High-range indicator light “ ” This indicator light comes on when the transmis- sion is in the high-range position.
  • Page 22 “ ” (on), or if the warning light 4-7 for an explanation of the self-diagnosis device.) remains on, have a Yamaha dealer check the elec- The electrical circuit of the warning light can be trical circuit.
  • Page 23 “ ” (on). If the switch is set to the “LOCK” position. warning light does not come on, have a Yamaha dealer check the electrical circuit. Due to the synchronizing mechanism in the dif-...

  • Page 24: Multi-Function Display

    EBU30490 an hour meter (which shows the total time the Multi-function display engine has been running) a fuel meter a self-diagnosis device Odometer and tripmeter modes Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the trip- meter modes “TRIP A”...
  • Page 25 CLOCK → HOUR → CLOCK ing indicator will start flashing. If this occurs, have a Yamaha dealer check the electrical circuit. To set the clock 1. Set the display to the clock mode.

  • Page 26: Handlebar Switches

    EBU18080 If the multi-function display indicates an error code, Engine stop switch “ ” note the code number, and then have a Yamaha Set this switch to “ ” before starting the engine. dealer check the vehicle. The engine stop switch controls the ignition and ECB00811 stops the engine when it is running.
  • Page 27 EBU18101 EBU18190 Start switch “ ” Override switch “OVERRIDE” Push this switch to crank the engine with the start- er. See the starting instructions on page 6-1 prior to starting the engine. EBU18154 Light switch “ /OFF” Set this switch to “ ”...
  • Page 28 In moving may cause the ATV to unexpectedly this case, take the ATV to a Yamaha dealer at the first opportunity. handle differently. This could distract the oper-...
  • Page 29 “4WD” (four-wheel drive): Power is supplied to EBU30460 On-Command differential gear lock switch the rear and front wheels. “4WD”/“LOCK” To change from two-wheel drive to four-wheel EWB00131 drive, stop the ATV and push the switch in to the WARNING “4WD” position.
  • Page 30 EWB00140 WARNING Always ride at a slow speed when the ATV is in differential gear lock, and allow extra time and distance for maneuvers. All wheels turn at the same speed when the dif- ferential gear is locked, so it takes more effort to turn the ATV.
  • Page 31 LOCK 1. Differential gear lock lever 1. On-Command differential gear lock switch “4WD”/“LOCK” 2. On-Command four-wheel-drive switch “2WD”/“4WD” To unlock the differential gear, stop the ATV and Stop the ATV, move the differential gear lock lever push the switch to the “4WD” position. to position (a), and then push the differential gear lock switch in to the “LOCK”...

  • Page 32: Throttle Lever

    Riding before the differential gear is properly locked or unlocked (e.g., when the indicator and indicator light are flashing) will cause the vehicle speed to be limited until the differential gear is completely locked or unlocked. When the ATV is in four-wheel-drive differential gear lock, the maximum traveling speed is limit- ed to 35 km/h (22 mi/h).

  • Page 33: Front Brake Lever

    crease the maximum engine power available EBU18391 Front brake lever and the maximum speed of the ATV, turn the The front brake lever is located on the right handle- adjusting screw in direction (b). Do not turn bar. To apply the front brake, pull the brake lever the adjusting screw out more than 12 mm toward the handlebar grip.

  • Page 34: Drive Select Lever

    EBU18611 Drive select lever The drive select lever is used to shift your ATV into the low-range, high-range, neutral, reverse and park positions. See the “Operating the drive select lever and driving in reverse” section on page 6-2 for the drive select lever operation. 1.

  • Page 35: Fuel

    To install the fuel tank cap Install the fuel tank cap by turning it clockwise until a click is heard, and then close the fuel tank cap cover. EBU18731 Fuel Make sure there is sufficient gasoline in the tank. EWB02521 WARNING Gasoline and gasoline vapors are extremely flammable.
  • Page 36 expands when it heats up, heat from the en- 3. Wipe up any spilled fuel immediately. gine or the sun can cause fuel to spill out of NOTICE: Immediately wipe off spilled fuel the fuel tank. with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts.

  • Page 37: Seat

    Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research oc- tane number of 91 or higher. If knocking (or ping- ing) occurs, use a gasoline of a different brand.

  • Page 38: Storage Compartments

    The front storage compartment is located at the front right side of the ATV. To access the storage compartment, remove the storage compartment cover by turning it counterclockwise. 1. Projection 2. Seat holder EBU27362 Storage compartments 1. Front storage compartment cover This ATV is equipped with two storage compart- ments.
  • Page 39 1. Front storage compartment 1. Rear storage compartment cover The rear storage compartment is located under the seat. (See page 4-18.) To access the storage com- partment, remove the storage compartment cover. 1. Rear storage compartment 4-20...
  • Page 40 When storing any documents in the storage com- partments, be sure to wrap them in a plastic bag so that they will not get wet. When washing the ATV, be careful not to let any water enter the storage compartments. Do not exceed the load limit of 0.5 kg (1 lb) for the front storage compartment or 2.0 kg (4 lb) for the rear storage compartment.

  • Page 41: Front Carrier

    Uneven adjustment can cause poor handling A special wrench can be obtained at a Yamaha and loss of stability, which could lead to an ac- dealer to make this adjustment.

  • Page 42: Auxiliary Dc Jack

    Do not deform or damage the cylinder in any way. Do not dispose of a damaged or worn out shock absorber assembly yourself. Take the 1. Special wrench shock absorber assembly to a Yamaha deal- er for any service. Spring preload setting: Minimum (soft): EBU19183...
  • Page 43 Maximum rated capacity for the auxiliary DC jack: DC 12 V, 10 A (120 W) 5. Turn the accessory on. 6. When the auxiliary DC jack is not being used, cover it with the cap. ECB00120 NOTICE Do not use accessories requiring more than the above maximum capacity.
  • Page 44 EWB00011 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 4-25...

  • Page 45: Pre-Operation Checks

    Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...

  • Page 46: Draulic System

    ITEM ROUTINE PAGE • Check operation. If soft or spongy, have Yamaha dealer bleed hy- draulic system. • Check brake pads for wear, and replace if necessary. Front brake 5-3, 8-46, 8-48, 8-50 • Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.

  • Page 47: Fuel

    They should move smoothly and there specified level. Add oil as necessary. (See page should be a firm feeling when the brakes are ap- 8-29.) plied. If not, have a Yamaha dealer check the brake system. EBU19631 Coolant Brake fluid level Make sure that the coolant is at the specified level.

  • Page 48: Throttle Lever

    (See page 8-46.) pressures to the following specifications: EBU19761 Throttle lever Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if necessary.
  • Page 49 Recommended tire pressure: Front 35.0 kPa (0.350 kgf/cm², 5.0 psi) Rear 30.0 kPa (0.300 kgf/cm², 4.4 psi) Minimum tire pressure: Front 32.0 kPa (0.320 kgf/cm², 4.6 psi) Rear 27.0 kPa (0.270 kgf/cm², 4.0 psi) Maximum tire seating pressure: 1. Low-pressure tire gauge Front 250 kPa (2.5 kgf/cm², 36 psi) Tire wear limit...

  • Page 50: Chassis Fasteners

    After extensive tests, only the tires listed below EBU19840 have been approved for this model by Yamaha Chassis fasteners Motor Manufacturing Corporation of America. Make sure that all nuts, bolts and screws are prop-...

  • Page 51: Instruments, Lights And Switches

    EBU19850 Instruments, lights and switches Check that all instruments, lights and switches are working properly. Correct if necessary.

  • Page 52: Operation

    The corresponding indicator light should EBU30500 Starting the engine come on. If the indicator light does not come on, have a Yamaha dealer check the electrical ECB00150 NOTICE circuit. See the “Engine break-in” section on page 6-4...

  • Page 53: Operating The Drive Select Lever And Driving In Reverse

    ECB00163 NOTICE This model is equipped with an ignition circuit cut- For maximum engine life, never accelerate off system. The engine can be started under the hard when the engine is cold! following conditions: The drive select lever is in the neutral or park po- EBU20441 sition.
  • Page 54 reverse, make sure there are no people or ob- stacles behind you. When it is safe to proceed, go slowly. 1. Bring the ATV to a complete stop. 2. Apply the brake pedal. The drive select lever cannot be shifted into or from reverse or park without applying the brake pedal.

  • Page 55: Engine Break-In

    320 km (200 mi) or 20 should come on. If the indicator light does not hours. The various parts in the engine wear and come on, have a Yamaha dealer check the elec- polish themselves to the correct operating clear- trical circuit.

  • Page 56: Parking

    If any engine trouble should occur during the steep you could not walk up them easily. engine break-in period, immediately have a 1. Bring the ATV to a stop by applying the Yamaha dealer check the ATV. brakes. 2. Stop the engine. EBU27321 Parking 3.

  • Page 57: Accessories And Loading

    Yamaha ability to control the ATV. vehicles. Yamaha is not in a position to test the Do not mount an accessory where it could inter- products that these aftermarket companies pro- fere with your ability to control the ATV.
  • Page 58 bulky object attached to the handlebars which Never exceed the weight limits shown. An over- could make steering difficult, an accessory that loaded ATV can be unstable. limits your ability to move around on the seat, or MAXIMUM LOADING LIMIT one that limits your view.
  • Page 59 just the load in the trailer, if necessary, to reduce the weight on the hitch. If you are carrying cargo and towing a trailer, include the tongue weight in EWB00011 the maximum ATV load limit. WARNING Load cargo on the carriers as close to the center Indicates a hazardous situation which, if not of the ATV as possible.

  • Page 60: Riding Your Atv

    EBU21132 RIDING YOUR ATV...

  • Page 61: Getting To Know Your Atv

    Beginning and inexperienced operators should have read this Owner’s Manual completely and un- complete the certified training course offered by derstand the operation of the controls. Pay partic- Yamaha. They should then regularly practice the skills learned in the course and the operating tech-...
  • Page 62 niques described in this Owner’s Manual. For more information about the training course, contact an authorized ATV dealer or call 1-800-887-2887. Riding your ATV requires skills acquired through practice over a period of time. Do not attempt to operate at maximum perfor- mance until you are totally familiar with the ATV’s handling and performance characteristics.
  • Page 63 Apparel Always wear the following to reduce risk of injury in an accident: Approved motorcycle helmet that fits properly Eye protection (goggles, helmet face shield, or protective eyewear) Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident.
  • Page 64 1. Protective clothing Pre-operation checks 2. Goggles Always inspect your ATV each time you use it to 3. Gloves make sure the ATV is in safe operating condition. 4. Boots 5. Helmet Perform the pre-operation checks listed on page 5-1. Always follow the inspection and maintenance Do not operate after or while consuming alco- procedures and schedules described in the Own- hol or drugs.
  • Page 65 opening, even when the throttle lever is pushed to Do not exceed the maximum loading limits the maximum. Turning in the adjusting screw limits for the vehicle (see “MAXIMUM LOADING the maximum engine power available and de- LIMIT” in this section or vehicle labeling). creases the maximum speed of the ATV.
  • Page 66 During operation MAXIMUM LOADING LIMIT Always keep your feet on the footboards during op- ATV loading limit (total weight of cargo, rider, eration; otherwise, they may contact the rear accessories, and tongue): wheels. WARNING! Removing even one hand 220.0 kg (485 lb) or foot can reduce your ability to control the Front carrier: ATV or could cause you to lose your balance...
  • Page 67 ATV should be during operation or after leaving the ATV, do not let genuine Yamaha or equivalent components de- brush, grass and other materials collect under the signed for use on this ATV and should be installed vehicle, near the muffler or exhaust pipe, or next to and used according to instructions.

  • Page 68: Be Careful Where You Ride

    To prevent burns, avoid touching the exhaust sys- BE CAREFUL WHERE YOU RIDE tem. Park the ATV in a place where pedestrians or This ATV is designed for off-road use only. children are not likely to touch it. WARNING! Paved surfaces may seriously af- fect handling and control of the ATV, and may cause the ATV to go out of control.
  • Page 69 WARNING! Never operate this ATV on any pub- lic street, road or highway, even a dirt or gravel one. You could collide with another vehicle. [EWB01031] Do not operate on rough, slippery, or loose terrain Know the terrain where you ride. Ride cautiously in until you have learned and practiced the skills nec- unfamiliar areas.
  • Page 70 When riding in an area where you might not easily Do not ride in areas posted “no trespassing”. be seen, such as desert terrain, mount a caution Do not ride on private property without getting per- flag on the ATV. DO NOT use the flag pole bracket mission.

  • Page 71: Turning Your Atv

    Select a large, flat area off-road to become familiar ECB00251 NOTICE with your ATV. Make sure that this area is free of obstacles and other riders. You should practice Do not shift from low-range to high-range or control of the throttle, brakes, shifting procedures, vice versa without coming to a complete stop.

  • Page 72: Climbing Uphill

    As you approach a curve, slow down and begin to may continue to go straight. If the ATV doesn’t turn the handlebars in the desired direction. As you turn, come to a stop and then practice the proce- do so, put your weight on the footboard to the out- dure again.
  • Page 73 Never operate the ATV on hills too steep for the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 74 Do not attempt to climb hills until you have mas- If you are climbing a hill and you find that you have tered basic maneuvers on flat ground. Always not properly judged your ability to make it to the check the terrain carefully before attempting any top, you should turn the ATV around while you still hill.

  • Page 75: Riding Downhill

    the ATV around and remount, following the proce- Always check the terrain carefully before dure described Owner’s Manual. you start down any hill. WARNING! Stalling, rolling backwards or im- Never operate the ATV on hills too steep for properly dismounting while climbing a hill the ATV or for your abilities.

  • Page 76: Crossing A Slope

    Use caution while descending a hill with loose or slippery surfaces. Braking ability and traction may be adversely affected by these surfaces. Improper braking may also cause a loss of traction. When this ATV is in “4WD”, all wheels (front and rear) are interconnected by the drive train.

  • Page 77: Crossing Through Shallow Water

    Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning tech- nique as described in the Owner’s Manual on level ground. Be very careful when turning on any hill.
  • Page 78 The ATV can be used to cross slow moving, shal- ability. WARNING! Wet brakes may have re- low water of up to a maximum of 35 cm (14 in) in duced stopping ability, which could cause loss depth. Before entering the water, choose your path of control.
  • Page 79 1. Air filter case check hose 1. Storage compartment drain plug 1. Air filter case check hose 1. Storage compartment drain plug 7-20...

  • Page 80: Riding Over Rough Terrain

    cident. Be sure to keep your feet firmly mounted on the footboards at all times. Avoid jumping the ATV as loss of control and damage to the ATV may re- sult. SLIDING AND SKIDDING EWB01662 WARNING Skidding or sliding improperly may cause you to lose control of this ATV.

  • Page 81: What To Do If

    If the rear wheels of your ATV start to slide side- ways, control can usually be regained (if there is With practice, over a period of time, skill at con- room to do so) by steering in the direction of the trolled sliding can be developed.

  • Page 82: What To Do

    WHAT TO DO... If your ATV is traversing a sloping surface: If your ATV doesn’t turn when you want it to: Be sure to ride with your weight positioned to- Bring the ATV to a stop and practice the turning wards the uphill side of the ATV to maintain maneuvers again.

  • Page 83: Periodic Maintenance And Adjustment

    The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- charts should be considered as a general guide miliar with vehicle service, have a Yamaha under normal riding conditions. However, DE- dealer perform the service.

  • Page 84: Owner's Manual And Tool Kit

    If you do not have the tools or experience required spective compartments under the seat. for a particular job, have a Yamaha dealer perform it for you. 1. Owner’s manual 2.

  • Page 85: Periodic Maintenance Chart For The Emission Control System

    However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 86 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours √ √ √ Spark arrester • Clean.

  • Page 87: General Maintenance And Lubrication Chart

    However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 88 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check operation and correct if necessary. • Check brake pedal free play and adjust if neces- √ √...
  • Page 89 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Make sure that all nuts, bolts, and screws are √ √ √ √ √ 10 * Chassis fasteners properly tightened.
  • Page 90 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Change. √ √ Differential gear oil • Check ATV for oil leakage, and correct if neces- sary. •...
  • Page 91 EBU23071 Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or muddy areas, or at full-throttle. Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.

  • Page 92: Removing And Installing Panels

    EWB00011 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU23090 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
  • Page 93 Panel B To remove the panel 1. Remove panel A. 2. Remove the front carrier by removing the bolts. 1. Panel A To install the panel Place the panel in the original position. 1. Carrier bolt (under the fenders) 8-11...
  • Page 94 1. Front carrier 1. Front carrier stay 2. Carrier bolt (top) 3. Remove the front carrier stays by removing the bolts. 1. Front carrier stay bolt 4. Remove the quick fasteners, and then pull the panel upward to remove it. 8-12...
  • Page 95 1. Panel B 2. Install the front carrier stays by installing the 2. Quick fastener bolts and tightening them to the specified torque. To install the panel 1. Place the panel in the original position, and Tightening torque: then install the quick fasteners. Front carrier stay bolt: 34 Nm (3.4 m·kgf, 25 ft·lbf) 3.

  • Page 96: Panel B

    To install the panel Tightening torques: 1. Place the panel in the original position, and Carrier bolt (top): then install the quick fastener screws. 34 Nm (3.4 m·kgf, 25 ft·lbf) Carrier bolt (under the fenders): 7 Nm (0.7 m·kgf, 5.1 ft·lbf) 4.
  • Page 97 1. Panel D 1. Panel E 2. Quick fastener screw 2. Quick fastener screw 1. Bolt 1. Bolt 8-15...
  • Page 98 To install a panel Panels F and G 1. Place the panel in the original position, and To remove a panel then install the bolt and quick fastener screw. 1. Remove the panel bolts, footboard bolt, and footboard nut. 2. Pull the panel downward while pushing the projection.
  • Page 99 1. Panel G 2. Footboard nut 3. Footboard bolt 4. Panel bolt 5. Projection To install a panel 1. Place the panel in the original position. 2. Install the bolts and nut, and then tighten them to the specified torques. 8-17...
  • Page 100 Tightening torques: Panel bolt: 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf) Footboard nut: 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf) Panel H To remove the panel 1. Remove the seat. (See page 4-18.) 2. Remove the rear carrier by removing the 1. Rear carrier bolts.

  • Page 101: Quick Fastener

    3. Remove the quick fasteners, and then push inward on the areas shown. 2. Install the rear carrier by installing the bolts and tightening them to the specified torques. 1. Panel H 2. Quick fastener Tightening torques: Carrier bolt (upper): To install the panel 53 Nm (5.3 m·kgf, 38 ft·lbf) 1.

  • Page 102: Removing The Radiator Grills

    EBU28671 EBU23213 Removing the radiator grills Checking the spark plug The radiator grills can be removed to access the The spark plug is an important engine component, radiator for cleaning. which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark To remove a radiator grill plug should be removed and checked in accor- Remove the quick fastener, pull the radiator grill...
  • Page 103 Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV. 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary.

  • Page 104: Engine Oil And Oil Filter Cartridge

    Tightening torque: Spark plug: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) If a torque wrench is not available when installing the spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
  • Page 105 If the engine was started before checking the oil level, be sure to warm up the engine sufficiently, and then wait at least 10 minutes until the oil settles for an accurate reading. 3. Remove the access cover by turning it coun- terclockwise.
  • Page 106 To change the engine oil (with or without oil fil- ter cartridge replacement) 1. Place the ATV on a level surface. 2. Remove the access cover by turning it coun- terclockwise. 3. Place an oil pan under the engine to collect the used oil.
  • Page 107 1. Oil filter cartridge 2. Oil filter wrench An oil filter wrench is available at a nearby Yamaha dealer. 7. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge.
  • Page 108 11. Refill with the specified amount of the recom- mended engine oil, and then insert the dip- stick completely into the oil filler hole. Recommended oil: See page 10-1. Oil quantity: Without oil filter cartridge replacement: 2.00 L (2.11 US qt, 1.76 Imp.qt) With oil filter cartridge replacement: 2.10 L (2.22 US qt, 1.85 Imp.qt) 1.

  • Page 109: Final Gear Oil

    1. Final gear oil age before each ride. If any leakage is found, have 2. Gasket a Yamaha dealer check and repair the ATV. In ad- 3. Final gear oil level check bolt dition, the final gear oil level must be checked and 4.
  • Page 110 To change the final gear oil 1. Place the ATV on a level surface. 2. Place an oil pan under the final gear case to collect the used oil. 3. Remove the final gear oil filler bolt, the final gear oil level check bolt, the final gear oil drain bolt and their gasket to drain the oil from the final gear case.

  • Page 111: Differential Gear Oil

    The differential gear case must be checked for oil leakage before each ride. If any leakage is found, 1. Final gear oil have a Yamaha dealer check and repair the ATV. 2. Gasket In addition, the differential gear oil level must be 3.
  • Page 112 To check the differential gear oil level 5. Install the oil filler bolt and its gasket, and then 1. Place the ATV on a level surface. tighten the bolt to the specified torque. 2. Remove the differential gear oil filler bolt and Tightening torque: its gasket, and then check the oil level in the Differential gear oil filler bolt:...
  • Page 113 1. Differential gear oil drain bolt 1. Differential gear oil filler bolt 2. Gasket 2. Gasket 3. Differential gear oil 4. Install the drain bolt and its new gasket, and 4. Correct oil level then tighten the bolt to the specified torque. Recommended differential gear oil: Tightening torque: See page 10-1.

  • Page 114: Coolant

    8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause. EBU23470 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 115 If water has been added to the coolant, have The radiator fan is automatically switched on or a Yamaha dealer check the antifreeze con- off according to the coolant temperature in the tent of the coolant as soon as possible, radiator.
  • Page 116 1. Footboard 1. Coolant drain bolt 2. Bolt and nut 2. Gasket 3. Bolt 4. Place a container under the engine, and then remove the coolant drain bolt and its gasket. (Use a trough or a similar object as shown to prevent coolant from spilling on the engine guard.) 1.
  • Page 117 6. Remove the radiator cap. 1. Coolant reservoir hose 1. Radiator cap 9. After draining the coolant, thoroughly flush the 7. Remove the coolant reservoir cap. cooling system with clean tap water. 8. Disconnect the coolant reservoir hose on the 10.
  • Page 118 13. Pour the recommended coolant into the reser- voir to the maximum level mark, and then in- stall the reservoir cap. NOTICE: Mix antifreeze with distilled water only. Howev- er, if distilled water is not available, soft water may be used for refilling. Do not use hard water or salt water since they are harmful to the engine.
  • Page 119 1. V-belt cooling duct 1. Cylinder head air bleed bolt 2. Clamp screw 19. When coolant begins to flow out of the bolt 18. Loosen the cylinder head air bleed bolt, with- hole, tighten the cylinder head air bleed bolt to out removing it, to allow all of the air to escape the specified torque.
  • Page 120 24. Start the engine, and then check for coolant leakage. If any leakage is found, have a Yamaha dealer check the cooling system. 1. Footboard nut 25. Install the V-belt cooling duct, and then tighten 2.

  • Page 121: Cleaning The Air Filter Element

    EBU27805 Cleaning the air filter element The air filter element should be cleaned at the in- tervals specified in the periodic maintenance and lubrication chart. Clean or, if necessary, replace the air filter element more frequently if you are riding in unusually wet or dusty areas. There are two check hoses at the bottom of the air filter case, which are located behind panels D and E.
  • Page 122 3. Remove the air filter case cover by unhooking the holders. 1. Air filter case cover holder 2. Air filter case cover 4. Remove the sponge material and the mesh from the air filter case. 1. Sponge material 2. Air filter mesh 5.
  • Page 123 8. Check the sponge material and replace it if damaged. 9. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material. 8-41...

  • Page 124: Cleaning The Spark Arrester

    13. Install the panel. The air filter element should be cleaned every 20– 40 hours. It should be cleaned and lubricated more often if the ATV is operated in extremely dusty ar- eas. Each time the air filter element maintenance is performed, check the air inlet of the air filter case for obstructions.
  • Page 125 1. Tailpipe bolt 1. Tailpipe 2. Spark arrester 2. Remove the tailpipe by pulling it out of the 3. Gasket muffler, and then remove the gasket. 4. Check the gasket for damage, and replace it if 3. Tap the tailpipe lightly, and then use a wire necessary.

  • Page 126: V-Belt Case Drain Plug

    Tightening torque: Purging bolt: 27 Nm (2.7 m·kgf, 20 ft·lbf) EWB02380 WARNING Never run the engine in an enclosed area when purging the spark arrester, otherwise it could cause injury to the eyes, burns, carbon monox- ide poisoning, possibly leading to death, and start a fire.

  • Page 127: Adjusting The Throttle Lever Free Play

    If water drains from the V-belt case after removing 3. To increase the throttle lever free play, turn the plug, have a Yamaha dealer check the ATV as the throttle lever free play adjusting bolt in di- the water may affect other engine parts.

  • Page 128: Valve Clearance

    Yamaha dealer at the inter- vals specified in the periodic maintenance and lu- EBU27470 brication chart.

  • Page 129: Checking The Rear Brake Hose Protectors

    Each brake hose protector is provided with a wear indicator. If a protector wears to the point that its indicator be- comes visible, have a Yamaha dealer replace the protector. The wheels need to be removed to check the 1.

  • Page 130: Checking The Brake Fluid Level

    Front brake 1. Rear brake hose protector 1. Minimum level mark 2. Wear indicator 3. Protector is normal. Rear brake 4. Protector is worn. EBU29841 Checking the brake fluid level Before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid lev- el with the top of the reservoir level.

  • Page 131: Changing The Brake Fluid

    Clean the filler cap before removing. Use age. If the brake fluid level goes down suddenly, only DOT 4 brake fluid from a sealed contain- have a Yamaha dealer check the cause before fur- ther riding. Use only the specified brake fluid; otherwise,...

  • Page 132: Checking The Front And Rear Brake Lever Free Play

    The brake le- vers should have no free play as shown. If there is free play, have a Yamaha dealer check the brake system. Front brake 1. No brake lever free play...
  • Page 133 The brake pedal free play should measure 1.0–6.0 mm (0.04–0.24 in) as shown. If the free play is in- correct, adjust it as follows. 1. Locknut 2. Brake pedal free play adjusting nut 4. Tighten the locknut. 1. Brake pedal free play 5.

  • Page 134: Axle Boots

    Check the axle boots for tears or damage. If any damage is found, have them re- placed by a Yamaha dealer. 1. Brake pedal cable joint 2. Slight play 6. Install the panel.

  • Page 135: Checking And Lubricating The Cables

    If a cable is damaged or does not move The operation of the front and rear brake levers smoothly, have a Yamaha dealer check or replace should be checked before each ride, and the lever pivots should be lubricated if necessary.

  • Page 136: Checking And Lubricating The Brake Pedal

    Front brake lever EBU28832 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricated if necessary. To access the brake pedal pivot, remove panel G. (See page 8-10.) Recommended lubricant: Lithium-soap-based grease...

  • Page 137: Checking The Wheel Hub Bearings

    If there is play lubrication chart. in a wheel hub or if a wheel does not turn smoothly, have a Yamaha dealer check the wheel hub bear- For parts equipped with a grease nipple, use a ings.

  • Page 138: Lubricating The Steering Shaft

    EBU25092 EWB02160 Lubricating the steering shaft WARNING The steering shaft must be lubricated by a Yamaha Battery electrolyte is poisonous and danger- dealer at the intervals specified in the periodic ous, as it contains sulfuric acid, which can maintenance and lubrication chart.
  • Page 139 To remove the battery 1. Remove panel A. (See page 8-10.) 2. Remove the front carrier by removing the bolts. 1. Front carrier 2. Carrier bolt (top) 3. Remove the battery holding plate by removing the nuts. 1. Carrier bolt (under the fenders) 4.
  • Page 140 Always keep the battery charged. Storing a dis- To charge the battery charged battery can cause permanent battery Have a Yamaha dealer charge the battery as soon damage. as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more...

  • Page 141: Replacing A Fuse

    2. Connect the positive battery lead first, then Tightening torques: connect the negative battery lead by installing Carrier bolt (top): their bolt. NOTICE: When installing the bat- 34 Nm (3.4 m·kgf, 25 ft·lbf) tery, the main switch must be off, and the Carrier bolt (under the fenders): positive lead must be connected before 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
  • Page 142 ECB00640 NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Always use a fuse of the spec- ified rating, and never use a substitute ob- ject in place of the proper fuse.

  • Page 143: Replacing A Headlight Bulb

    EPS fuse: 40.0 A 3. Turn the key to “ ” (on) and turn on the elec- trical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 8-61...
  • Page 144 4. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 1. Headlight bulb cover 3. Disconnect the headlight coupler. 1. Headlight bulb holder 2. Headlight bulb 5. Place a new headlight bulb into position, and then secure it with the bulb holder. NOTICE: Do not touch the glass part of the head- light bulb to keep it free from oil, otherwise the transparency of the glass, the luminos-...

  • Page 145: Adjusting A Headlight Beam

    Adjusting a headlight beam 1. Remove panel H. (See page 8-10.) ECB00690 2. Remove the tail/brake light bulb holder (to- NOTICE gether with the bulb) by turning it counter- It is advisable to have a Yamaha dealer make clockwise. this adjustment. 8-63...

  • Page 146: Removing A Wheel

    4. Insert a new bulb into the bulb holder, push it in, and then turn it clockwise until it stops. 5. Install the bulb holder (together with the bulb) by turning it clockwise. 6. Install the panel. EBU25651 Removing a wheel 1.

  • Page 147: Installing A Wheel

    EBU25701 Installing a wheel 1. Place the ATV on a level surface. 2. Install the wheel and the nuts. The arrow mark on the tire must point toward the rotating direction of the wheel. Tapered nuts are used for both the front and rear wheels.

  • Page 148: Troubleshooting

    However, should your ATV re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, expe- rience, and know-how to service the ATV properly.

  • Page 149: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the ATV. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 150 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec- ommended coolant as soon as possible.

  • Page 151: Cleaning And Storage

    EBU25860 CLEANING AND STORAGE EBU25881 tion of wheel bearings, brakes, transmis- Cleaning sion seals and electrical devices. Many Frequent, thorough cleaning of your ATV will not expensive repair bills have resulted from only enhance its appearance but will improve its improper high-pressure detergent applica- general performance and extend the useful life of tions such as those available in coin-oper-...

  • Page 152: Storage

    EBU27261 3. Perform the following steps to protect the cyl- Storage inder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark Short-term plug. Always store your ATV in a cool, dry place and, if b. Pour a teaspoonful of engine oil into the necessary, protect it against dust with a porous spark plug bore.
  • Page 153 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an exces- sively cold or warm place [less than 0 °C (30 °F) or more than 30 °C (90 °F)].

  • Page 154: Specifications

    EBU25961 SPECIFICATIONS Dimensions: Compression ratio: 9.20 : 1 Overall length: Starting system: 2065 mm (81.3 in) Electric starter Overall width: Lubrication system: 1180 mm (46.5 in) Wet sump Overall height: Engine oil: 1240 mm (48.8 in) Seat height: Recommended brand: 905 mm (35.6 in) YAMALUBE Wheelbase:...
  • Page 155 Engine oil quantity: Fuel injection: Without oil filter cartridge replacement: Throttle body: 2.00 L (2.11 US qt, 1.76 Imp.qt) ID mark: With oil filter cartridge replacement: 43PG 10 2.10 L (2.22 US qt, 1.85 Imp.qt) Spark plug (s): Final gear oil: Manufacturer/model: Type: NGK/LMAR6A-9...
  • Page 156 Chassis: Minimum: Front: Frame type: 32.0 kPa (0.320 kgf/cm², 4.6 psi) Steel tube frame Rear: Caster angle: 27.0 kPa (0.270 kgf/cm², 4.0 psi) 5.0 ° Front wheel: Trail: 26.0 mm (1.02 in) Wheel type: Front tire: Panel wheel Rim size: Type: 12 x 6.0AT Tubeless...
  • Page 157 Front suspension: Tail/brake light: 12 V, 5.0/21.0 W × 1 Type: Meter lighting: Double wishbone EL (Electroluminescent) Spring/shock absorber type: Neutral indicator light: Coil spring/oil damper Wheel travel: Reverse indicator light: 180 mm (7.1 in) Rear suspension: Coolant temperature warning light: Type: Double wishbone Engine trouble warning light:...
  • Page 158 Headlight fuse: 10.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 20.0 A 10-5...

  • Page 159: Consumer Information

    Yamaha dealer or for ref- erence in case the ATV is stolen. KEY IDENTIFICATION NUMBER: VEHICLE IDENTIFICATION NUMBER: 1.
  • Page 160 Model label ment Canada. The model label is affixed at the location in the il- lustration. Record the information on this label in the space provided. This information will be need- ed when ordering spare parts from a Yamaha deal- 11-2...
  • Page 161 1. Vehicle Emission Control Information label 11-3...

  • Page 162: Noise Regulation

    EBU26060 Noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of de- sign incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ul- timate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 163: Maintenance Record

    EBU26080 Maintenance record Copies of work orders and/or receipts for parts you purchase and install will be required to document main- tenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required.

  • Page 164: Yamaha Motor Corporation, U.s.a. Atv Limited Warranty

    (6) months from the date of purchase. appropriate owner’s manual; YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO 2. Give notice to an authorized Yamaha ATV dealer OTHER WARRANTY OF ANY KIND, EXPRESSED OR of any and all apparent defects within ten (10) days DURING THE PERIOD OF WARRANTY any authorized IMPLIED.
  • Page 165 Attention: Warranty Department 3. Each Yamaha ATV dealer is held responsible for his setup, service and war- ranty repair work. This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.

  • Page 166: Yamaha Extended Service (Y.e.s.)

    There are no mileage limitations. Coverage isn’t limited to sell or trade in your ATV. That can make your Yamaha much more valuable! “moving par ts” or the “drive train” like many other plans.
  • Page 167 Y.E.S. costs less within the first 90 days after you buy your Yamaha. See your dealer today! A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primar y ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 168 INDEX Drive select lever ............4-15 Drive select lever and driving in reverse ......6-2 Accessories and loading ..........6-6 Drive select lever safety system cable, adjusting ..8-46 Accessories, auxiliary jack ........... 4-23 Air filter element, cleaning ..........8-39 Axle boots ..............
  • Page 169 Seat ................4-18 Shock absorber assemblies, Label locations ............... 1-1 adjusting the front and rear ........4-22 Light switch ..............4-8 Spark arrester, cleaning ..........8-42 Low-range indicator light ..........4-2 Spark plug, checking ........... 8-20 Specifications ............... 10-1 Main switch ..............4-1 Speed limiter ..............
  • Page 171 EBU30390 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
  • Page 172 EBU26151 WARNING Improper ATV use can result in SEVERE INJURY or DEATH. ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER ALWAYS operate: without proper training or instruction. use proper riding techniques to avoid at speeds too fast for your skills or the vehicle overturns on hills and rough...

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