Yamaha Grizzly 700 2011 Manual
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Yamaha Grizzly 700 2011 Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
LIRE ATTENTIVEMENT CE MANUEL!
Il comprend d'importantes informations de sécurité.
¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.
YFM7FGPB/YFM7FGPHB
YFM7FGPSEB/YFM700FADB
OWNER'S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO
1HP-F8199-60

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  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. LIRE ATTENTIVEMENT CE MANUEL! Il comprend d’importantes informations de sécurité. ¡LEA ESTE MANUAL ATENTAMENTE! Contiene indicaciones importantes acerca de la seguridad. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO YFM7FGPB/YFM7FGPHB YFM7FGPSEB/YFM700FADB 1HP-F8199-60...
  • Page 2 PRINTED IN USA 2011.05-0.8×1 CR (E,F,S)
  • Page 3 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YFM7FGPB/YFM7FGPHB YFM7FGPSEB/YFM700FADB 1HP-F8199-60-E0...
  • Page 4 Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product YFM700FWAD (YFM7FGP) (5Y4AM09W0B0500101–) (YFM7FGPH) (5Y4AM38W0B0500101–)
  • Page 5 Congratulations on your purchase of the Yamaha YFM7FGPB/YFM7FGPHB/YFM7FGPSEB/YFM700FADB. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, tour- ing, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 6 EBU17330 IMPORTANT MANUAL INFORMATION EBU17342 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential per- sonal injury hazards.
  • Page 7 Please check your local riding laws and regulations before operating this ATV. EBU17410 YFM7FGPB/YFM7FGPHB YFM7FGPSEB/YFM700FADB OWNER’S MANUAL ©2011 by Yamaha Motor Co., Ltd. 1st edition, March 2011 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

  • Page 8: Table Of Contents

    EBU17420 TABLE OF CONTENTS LOCATION OF THE WARNING AND Storage compartments ......4-18 SPECIFICATION LABELS ......1-1 Front carrier ..........4-21 Rear carrier ..........4-21 SAFETY INFORMATION ......2-1 Adjusting the front and rear shock absorber assemblies .......4-21 DESCRIPTION ..........3-1 Auxiliary DC jack ........4-23 Left view ............
  • Page 9 Parking ............6-5 Removing and installing panels ....8-10 Parking on a slope ........6-5 Removing the radiator grills ......8-20 Accessories and loading ......6-6 Checking the spark plug ......8-20 Engine oil and oil filter cartridge ....8-22 RIDING YOUR ATV ........7-1 Final gear oil ..........8-27 GETTING TO KNOW YOUR ATV....
  • Page 10 Checking and lubricating the brake pedal ............8-54 Checking the wheel hub bearings .... 8-55 Checking the stabilizer bushes ....8-55 Lubricating the rear knuckle pivots ... 8-55 Lubricating the steering shaft ....8-56 Battery ............8-56 Replacing a fuse ........8-59 Replacing a headlight bulb .......

  • Page 11: Location Of The Warning And Specification Labels

    Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace- ment label from your Yamaha dealer. For Europe...
  • Page 12 45 kg 1322 lbf < 147 N < ( 99 lbs) 15 kgf < 33 lbf 37S-F817S-00 1HP-F817R-00 1HP-F2259-21 YAMAHA 1P0-F816P-20 < 85 kg ( 187 lbs) 1HP-F817R-10 35.0 kPa 30.0 kPa 0.35 kgf/cm² 0.30 kgf/cm² 5.0 psi 4.4 psi...
  • Page 13 YFM700FWAD 2011 34.0 kW YAMAHA MOTOR CO., LTD. 294 kg 2500 SHINGAI, IWATA, JAPAN 1HP-F155A-00 < 0.5 kg ( 1 lb ) YAMAHA 1P0-F816L-20 37S-F816N-00...
  • Page 14 37S-F816S-00 YAMAHA 1P0-F816R-00...
  • Page 15 Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check the pictograms that apply to your model. Read the Owner’s manual. NEVER permit children under age 12 to operate this ATV. Operation of this ATV by children under the age of 12 increases the risk of severe injury or death.
  • Page 16 NEVER use with drugs or alcohol. Adjust the tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or death. **.* kPa **.* kPa *.** kgf/cm² *.** kgf/cm² *.* psi *.* psi NEVER store fuel or flammable liquids.
  • Page 17 Overloading can cause loss of control. Loss of control can result in severe injury or death. Year of construction Model Name **** ****** *** kW YAMAHA MOTOR CO., LTD. Max. Power *** kg 2500 SHINGAI, IWATA, JAPAN Mass In Running Order...
  • Page 18 For Oceania...
  • Page 19 LOAD LIMIT PULLING LOAD: 5880 N (600 kgf) 1322 lbf 45 kg (99 lbs) TONGUE WEIGHT: 147 N ( 15 kgf) 33 lbf YAMAHA 1HP-F4877-A0 37S-F151K-00 WARNING WARNING NEVER ride as a This unit contains high pressure nitrogen gas. passenger.
  • Page 20 Maximum Vehicle Load : 220 kg, (485 lbs) Includes weight of operator, cargo and accessories (and if applicable, trailer tongue weight). UNDER YAMAHA 1HP-F816M-00 Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.
  • Page 21 • use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns. • avoid paved surfaces-pavement may seriously affect handling and control. LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. YAMAHA 4XE-F1568-10 1-11...

  • Page 22: Safety Information

    EBU17431 SAFETY INFORMATION EBU27252 Never carry a passenger on an ATV. Always avoid operating an ATV on any paved AN ATV IS NOT A TOY AND CAN BE HAZARD- surfaces, including sidewalks, driveways, park- OUS TO OPERATE. ing lots and paved streets. An ATV handles differently from other vehicles, in- Never operate an ATV on any paved street, cluding motorcycles and cars.
  • Page 23 Always inspect your ATV each time you use it to Always follow proper procedures for climbing make sure it is in safe operating condition. Al- hills as described in this manual. Check the ter- ways follow the inspection and maintenance rain carefully before you start up any hill.
  • Page 24 steady speed when climbing a hill. If you stall or Always be sure there are no obstacles or people roll backwards, follow the special procedure for behind you when you operate in reverse. When braking described in this manual. Dismount on it is safe to proceed in reverse, go slowly.
  • Page 25 and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in en- closed or poorly ventilated areas. If you experi- ence any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

  • Page 26: Description

    EBU17680 DESCRIPTION EBU17690 EBU17700 Left view Right view 1. Rear shock absorber assembly spring preload adjusting 1. Radiator cap ring 2. Battery 2. Rear storage compartment and tool kit 3. Fuses 3. Fuel tank cap cover 4. Air filter case 4.

  • Page 27: Controls And Instruments

    EBU17712 Controls and instruments The ATV you have purchased may differ slightly from the figures shown in this manual. 1. Drive select lever 2. Rear brake lever 3. Handlebar switches 4. Horn switch 5. Rear brake fluid reservoir 6. Multi-function display 7.

  • Page 28: Instrument And Control Functions

    EBU17733 INSTRUMENT AND CONTROL FUNCTIONS EBU29911 Main switch The positions of the main switch are as follows: “ ” (on) All electrical systems are supplied with power. The headlights and taillight come on when the light switch is on, and the engine can be started. The key cannot be removed.

  • Page 29: Indicator Lights And Warning Lights

    EBU26695 EBU17990 Low-range indicator light “ ” Indicator lights and warning lights This indicator light comes on when the transmis- sion is in the low-range position. EBU17980 High-range indicator light “ ” This indicator light comes on when the transmis- sion is in the high-range position.
  • Page 30 “ ” (on), or if the warning light 4-7 for an explanation of the self-diagnosis device.) remains on, have a Yamaha dealer check the elec- The electrical circuit of the warning light can be trical circuit.
  • Page 31 “ ” (on). If the switch is set to the “LOCK” position. warning light does not come on, have a Yamaha dealer check the electrical circuit. Due to the synchronizing mechanism in the dif-...

  • Page 32: Multi-Function Display

    EBU30490 an hour meter (which shows the total time the Multi-function display engine has been running) a fuel meter a self-diagnosis device Odometer and tripmeter modes Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the trip- meter modes “TRIP A”...
  • Page 33 CLOCK → HOUR → CLOCK ing indicator will start flashing. If this occurs, have a Yamaha dealer check the electrical circuit. To set the clock 1. Set the display to the clock mode.

  • Page 34: Handlebar Switches

    5. Horn switch “ ” If the multi-function display indicates an error code, EBU18080 note the code number, and then have a Yamaha Engine stop switch “ ” dealer check the vehicle. Set this switch to “...
  • Page 35 EBU18101 EBU18190 Start switch “ ” Override switch “OVERRIDE” Push this switch to crank the engine with the start- er. See the starting instructions on page 6-1 prior to starting the engine. EBU18154 Light switch “ /OFF” Set this switch to “ ”...
  • Page 36 In moving may cause the ATV to unexpectedly this case, take the ATV to a Yamaha dealer at the handle differently. This could distract the oper- first opportunity.
  • Page 37 “4WD” (four-wheel drive): Power is supplied to EBU30460 On-Command differential gear lock switch the rear and front wheels. “4WD”/“LOCK” To change from two-wheel drive to four-wheel EWB00131 drive, stop the ATV and push the switch in to the WARNING “4WD” position.
  • Page 38 control and have an accident if you cannot make a sharp enough turn for the speed you are traveling. This ATV is equipped with a switch allowing you to lock the differential gear when in four-wheel drive. Select the appropriate switch position according to the terrain and the conditions.
  • Page 39 LOCK 1. Differential gear lock lever 1. On-Command differential gear lock switch “4WD”/“LOCK” 2. On-Command four-wheel-drive switch “2WD”/“4WD” To unlock the differential gear, stop the ATV and Stop the ATV, move the differential gear lock lever push the switch to the “4WD” position. to position (a), and then push the differential gear lock switch in to the “LOCK”...

  • Page 40: Throttle Lever

    Riding before the differential gear is properly locked or unlocked (e.g., when the indicator and indicator light are flashing) will cause the vehicle speed to be limited until the differential gear is completely locked or unlocked. When the ATV is in four-wheel-drive differential gear lock, the maximum traveling speed is limit- ed to 35 km/h (22 mi/h).

  • Page 41: Front Brake Lever

    crease the maximum engine power available EBU18391 Front brake lever and the maximum speed of the ATV, turn the The front brake lever is located on the right handle- adjusting screw in direction (b). Do not turn bar. To apply the front brake, pull the brake lever the adjusting screw out more than 12 mm toward the handlebar grip.

  • Page 42: Drive Select Lever

    EBU18611 Drive select lever The drive select lever is used to shift your ATV into the low-range, high-range, neutral, reverse and park positions. See the “Operating the drive select lever and driving in reverse” section on page 6-2 for the drive select lever operation. 1.

  • Page 43: Fuel

    To install the fuel tank cap Install the fuel tank cap by turning it clockwise until a click is heard, and then close the fuel tank cap cover. EBU18754 Fuel Make sure there is sufficient gasoline in the tank. EWB02521 WARNING Gasoline and gasoline vapors are extremely flammable.
  • Page 44 expands when it heats up, heat from the en- 3. Wipe up any spilled fuel immediately. gine or the sun can cause fuel to spill out of NOTICE: Immediately wipe off spilled fuel the fuel tank. with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts.

  • Page 45: Seat

    Your Yamaha engine has been designed to use To install the seat regular unleaded gasoline with a research octane Insert the projections on the front of the seat into number of 91 or higher. If knocking (or pinging) oc- the seat holders and push down on the seat at the curs, use a gasoline of a different brand.
  • Page 46 ECB00830 NOTICE Do not store metal or sharply edged objects, like tools, in the storage compartments. If they must be stored, wrap them in appropriate cushion material to prevent damaging the stor- age compartments. The front storage compartment is located at the front right side of the ATV.
  • Page 47 When storing any documents in the storage com- partments, be sure to wrap them in a plastic bag so that they will not get wet. When washing the ATV, be careful not to let any water enter the storage compartments. Do not exceed the load limit of 0.5 kg (1 lb) for the front storage compartment or 2.0 kg (4 lb) for the rear storage compartment.

  • Page 48: Front Carrier

    EBU18962 Front carrier Do not exceed the load limit of 45.0 kg (99 lb) for the front carrier. Do not exceed the maximum load of 220.0 kg (485 lb) for the ATV. EBU18972 Rear carrier Do not exceed the load limit of 85.0 kg (187 lb) for the rear carrier.
  • Page 49 2. Position indicator EWB02730 WARNING The rear shock absorber assembly contains A special wrench can be obtained at a Yamaha highly pressurized nitrogen gas. If the shock dealer to make this adjustment. absorber assembly is damaged, it could ex- plode causing injury or property damage.

  • Page 50: Auxiliary Dc Jack

    Do not deform or damage the cylinder in any way. Do not dispose of a damaged or worn out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha deal- 1. Auxiliary DC jack cap er for any service. EBU19183...
  • Page 51 Maximum rated capacity for the auxiliary DC jack: DC 12 V, 10 A (120 W) 5. Turn the accessory on. 6. When the auxiliary DC jack is not being used, cover it with the cap. ECB00120 NOTICE Do not use accessories requiring more than the above maximum capacity.

  • Page 52: Pre-Operation Checks

    Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
  • Page 53 ITEM ROUTINE PAGE • Check operation. If soft or spongy, have Yamaha dealer bleed hy- draulic system. • Check brake pads for wear, and replace if necessary. Front brake 5-3, 8-46, 8-48, 8-50 • Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.

  • Page 54: Fuel

    They should move smoothly and there specified level. Add oil as necessary. (See page should be a firm feeling when the brakes are ap- 8-29.) plied. If not, have a Yamaha dealer check the brake system. EBU19631 Coolant Brake fluid level Make sure that the coolant is at the specified level.

  • Page 55: Throttle Lever

    (See page 8-46.) pressures to the following specifications: EBU19761 Throttle lever Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if necessary.
  • Page 56 Recommended tire pressure: Front 35.0 kPa (0.350 kgf/cm², 5.0 psi) Rear 30.0 kPa (0.300 kgf/cm², 4.4 psi) Minimum tire pressure: Front 32.0 kPa (0.320 kgf/cm², 4.6 psi) Rear 27.0 kPa (0.270 kgf/cm², 4.0 psi) Maximum tire seating pressure: 1. Low-pressure tire gauge Front 250 kPa (2.5 kgf/cm², 36 psi) Tire wear limit...
  • Page 57 Use of improper tires on this ATV may cause Type: loss of control, increasing your risk of an acci- Tubeless dent. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Manufacturing Corporation of America.

  • Page 58: Chassis Fasteners

    Aftermarket tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. EBU19840 Chassis fasteners Make sure that all nuts, bolts and screws are prop-...

  • Page 59: Operation

    The corresponding indicator light should EBU30500 Starting the engine come on. If the indicator light does not come on, have a Yamaha dealer check the electrical ECB00150 NOTICE circuit. See the “Engine break-in” section on page 6-4 prior to operating the engine for the first time.

  • Page 60: Operating The Drive Select Lever And Driving In Reverse

    The rear brake lever or brake pedal is applied EBU20441 Operating the drive select lever and with the drive select lever in any position. How- driving in reverse ever, it is recommended to shift into the neutral or park position before starting the engine. ECB00170 NOTICE 3.
  • Page 61 reverse, make sure there are no people or ob- stacles behind you. When it is safe to proceed, go slowly. 1. Bring the ATV to a complete stop. 2. Apply the brake pedal. The drive select lever cannot be shifted into or from reverse or park without applying the brake pedal.

  • Page 62: Engine Break-In

    320 km (200 mi) or 20 should come on. If the indicator light does not hours. The various parts in the engine wear and come on, have a Yamaha dealer check the elec- polish themselves to the correct operating clear- trical circuit.

  • Page 63: Parking

    If any engine trouble should occur during the steep you could not walk up them easily. engine break-in period, immediately have a 1. Bring the ATV to a stop by applying the Yamaha dealer check the ATV. brakes. 2. Stop the engine. EBU27321 Parking 3.

  • Page 64: Accessories And Loading

    Yamaha ability to control the ATV. vehicles. Yamaha is not in a position to test the Do not mount an accessory where it could inter- products that these aftermarket companies pro- fere with your ability to control the ATV.
  • Page 65 bulky object attached to the handlebars which Never exceed the weight limits shown. An over- could make steering difficult, an accessory that loaded ATV can be unstable. limits your ability to move around on the seat, or MAXIMUM LOADING LIMIT one that limits your view.
  • Page 66 just the load in the trailer, if necessary, to reduce the weight on the hitch. If you are carrying cargo and towing a trailer, include the tongue weight in the maximum ATV load limit. Load cargo on the carriers as close to the center of the ATV as possible.

  • Page 67: Riding Your Atv

    EBU21141 RIDING YOUR ATV...

  • Page 68: Getting To Know Your Atv

    EBU27418 RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced. GETTING TO KNOW YOUR ATV EWB01381 This ATV is mainly for utility use, but may also be WARNING used for recreation. This section, Riding your ATV, Do not operate this ATV or allow anyone else provides general ATV riding instructions for recre- to operate it without proper instruction.
  • Page 69 Riding your ATV requires skills acquired through practice over a period of time. Do not attempt to operate at maximum perfor- mance until you are totally familiar with the ATV’s handling and performance characteristics. Take the time to learn the basic techniques well before attempting more difficult maneuvers.
  • Page 70 Apparel Always wear the following to reduce risk of injury in an accident: Approved motorcycle helmet that fits properly Eye protection (goggles, helmet face shield, or protective eyewear) Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident.
  • Page 71 1. Protective clothing Pre-operation checks 2. Goggles Always inspect your ATV each time you use it to 3. Gloves make sure the ATV is in safe operating condition. 4. Boots 5. Helmet Perform the pre-operation checks listed on page 5-1. Always follow the inspection and maintenance Do not operate after or while consuming alco- procedures and schedules described in the Own- hol or drugs.
  • Page 72 opening, even when the throttle lever is pushed to Do not exceed the maximum loading limits the maximum. Turning in the adjusting screw limits for the vehicle (see “MAXIMUM LOADING the maximum engine power available and de- LIMIT” in this section or vehicle labeling). creases the maximum speed of the ATV.
  • Page 73 During operation MAXIMUM LOADING LIMIT Always keep your feet on the footboards during op- ATV loading limit (total weight of cargo, rider, eration; otherwise, they may contact the rear accessories, and tongue): wheels. WARNING! Removing even one hand 220.0 kg (485 lb) or foot can reduce your ability to control the Front carrier: ATV or could cause you to lose your balance...
  • Page 74 ATV should be during operation or after leaving the ATV, do not let genuine Yamaha or equivalent components de- brush, grass and other materials collect under the signed for use on this ATV and should be installed vehicle, near the muffler or exhaust pipe, or next to and used according to instructions.

  • Page 75: Be Careful Where You Ride

    To prevent burns, avoid touching the exhaust sys- BE CAREFUL WHERE YOU RIDE tem. Park the ATV in a place where pedestrians or This ATV is designed for use on unpaved surfaces children are not likely to touch it. only. WARNING! Paved surfaces may seriously affect handling and control of the ATV, and may cause the ATV to go out of control.
  • Page 76 know your country’s laws and regulations before ful when operating on unfamiliar terrain. Al- you ride on unpaved public streets or roads. Do not ways be alert to changing terrain conditions ride on any paved public street, road or motorway. when operating the ATV.
  • Page 77 loose terrain could cause loss of traction or ATV control, which could result in an accident, including an overturn. [EWB01541] Do not ride in areas posted “no trespassing”. Do not ride on private property without getting per- mission. When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV.

  • Page 78: Turning Your Atv

    Select a large, flat, unpaved area to become famil- ECB00251 NOTICE iar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice Do not shift from low-range to high-range or control of the throttle, brakes, shifting procedures, vice versa without coming to a complete stop.

  • Page 79: Climbing Uphill

    As you approach a curve, slow down and begin to may continue to go straight. If the ATV doesn’t turn the handlebars in the desired direction. As you turn, come to a stop and then practice the proce- do so, put your weight on the footboard to the out- dure again.
  • Page 80 Never operate the ATV on hills too steep for the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 81 Do not attempt to climb hills until you have mas- If you are climbing a hill and you find that you have tered basic maneuvers on flat ground. Always not properly judged your ability to make it to the check the terrain carefully before attempting any top, you should turn the ATV around while you still hill.

  • Page 82: Riding Downhill

    uphill. Turn the ATV around and remount, following Always check the terrain carefully before the procedure described in the Owner’s Manual. you start down any hill. WARNING! Stalling, rolling backwards or im- Never operate the ATV on hills too steep for properly dismounting while climbing a hill the ATV or for your abilities.

  • Page 83: Crossing A Slope

    Use caution while descending a hill with loose or slippery surfaces. Braking ability and traction may be adversely affected by these surfaces. Improper braking may also cause a loss of traction. When this ATV is in “4WD”, all wheels (front and rear) are interconnected by the drive train.

  • Page 84: Crossing Through Shallow Water

    Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning tech- nique as described in the Owner’s Manual on level ground. Be very careful when turning on any hill.
  • Page 85 The ATV can be used to cross slow moving, shal- ability. WARNING! Wet brakes may have re- low water of up to a maximum of 35 cm (14 in) in duced stopping ability, which could cause loss depth. Before entering the water, choose your path of control.
  • Page 86 1. Air filter case check hose 1. Storage compartment drain plug 1. Air filter case check hose 1. Storage compartment drain plug 7-20...

  • Page 87: Riding Over Rough Terrain

    cident. Be sure to keep your feet firmly mounted on the footboards at all times. Avoid jumping the ATV as loss of control and damage to the ATV may re- sult. SLIDING AND SKIDDING EWB01662 WARNING Skidding or sliding improperly may cause you to lose control of this ATV.

  • Page 88: What To Do If

    If the rear wheels of your ATV start to slide side- ways, control can usually be regained (if there is With practice, over a period of time, skill at con- room to do so) by steering in the direction of the trolled sliding can be developed.

  • Page 89: What To Do

    WHAT TO DO... If your ATV is traversing a sloping surface: If your ATV doesn’t turn when you want it to: Be sure to ride with your weight positioned to- Bring the ATV to a stop and practice the turning wards the uphill side of the ATV to maintain maneuvers again.

  • Page 90: Periodic Maintenance And Adjustment

    The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- charts should be considered as a general guide miliar with vehicle service, have a Yamaha under normal riding conditions. However, DE- dealer perform the service.

  • Page 91: Owner's Manual And Tool Kit

    If you do not have the tools or experience required spective compartments under the seat. for a particular job, have a Yamaha dealer perform it for you. 1. Owner’s manual 2.

  • Page 92: Periodic Maintenance Chart For The Emission Control System

    However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 93 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours √ √ √ Spark arrester • Clean.

  • Page 94: General Maintenance And Lubrication Chart

    However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 95 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check operation and correct if necessary. • Check brake pedal free play and adjust if neces- √ √...
  • Page 96 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Make sure that all nuts, bolts, and screws are √ √ √ √ √ Chassis fasteners properly tightened. Shock absorber as- •...
  • Page 97 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Change. √ √ Differential gear oil • Check ATV for oil leakage, and correct if neces- sary. •...
  • Page 98 EBU23071 Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or muddy areas, or at full-throttle. Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.

  • Page 99: Removing And Installing Panels

    EBU23090 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel E 2.
  • Page 100 Panel B To remove the panel 1. Remove panel A. 2. Remove the front carrier by removing the bolts. 1. Panel A To install the panel Place the panel in the original position. 1. Carrier bolt (under the fenders) 8-11...
  • Page 101 1. Front carrier 1. Front carrier stay 2. Carrier bolt (top) 3. Remove the front carrier stays by removing the bolts. 1. Front carrier stay bolt 4. Remove the quick fasteners, and then pull the panel upward to remove it. 8-12...
  • Page 102 1. Panel B 2. Install the front carrier stays by installing the 2. Quick fastener bolts and tightening them to the specified torque. To install the panel 1. Place the panel in the original position, and Tightening torque: then install the quick fasteners. Front carrier stay bolt: 34 Nm (3.4 m·kgf, 25 ft·lbf) 3.
  • Page 103 To install the panel Tightening torques: 1. Place the panel in the original position, and Carrier bolt (top): then install the quick fastener screws. 34 Nm (3.4 m·kgf, 25 ft·lbf) Carrier bolt (under the fenders): 7 Nm (0.7 m·kgf, 5.1 ft·lbf) 4.
  • Page 104 1. Panel D 1. Panel E 2. Quick fastener screw 2. Quick fastener screw 1. Bolt 1. Bolt 8-15...
  • Page 105 To install a panel Panels F and G 1. Place the panel in the original position, and To remove a panel then install the bolt and quick fastener screw. 1. Remove the panel bolts, footboard bolt, and footboard nut. 2. Pull the panel downward while pushing the projection.
  • Page 106 1. Panel G 2. Footboard nut 3. Footboard bolt 4. Panel bolt 5. Projection To install a panel 1. Place the panel in the original position. 2. Install the bolts and nut, and then tighten them to the specified torques. 8-17...
  • Page 107 Tightening torques: Panel bolt: 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf) Footboard nut: 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf) Panel H To remove the panel 1. Remove the seat. (See page 4-18.) 2. Remove the rear carrier by removing the 1. Rear carrier bolts.
  • Page 108 3. Remove the quick fasteners, and then push inward on the areas shown. 2. Install the rear carrier by installing the bolts and tightening them to the specified torques. 1. Panel H 2. Quick fastener Tightening torques: Carrier bolt (upper): To install the panel 53 Nm (5.3 m·kgf, 38 ft·lbf) 1.

  • Page 109: Removing The Radiator Grills

    EBU28671 EBU23213 Removing the radiator grills Checking the spark plug The radiator grills can be removed to access the The spark plug is an important engine component, radiator for cleaning. which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark To remove a radiator grill plug should be removed and checked in accor- Remove the quick fastener, pull the radiator grill...
  • Page 110 Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV. 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary.

  • Page 111: Engine Oil And Oil Filter Cartridge

    Tightening torque: Spark plug: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) If a torque wrench is not available when installing the spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
  • Page 112 If the engine was started before checking the oil level, be sure to warm up the engine sufficiently, and then wait at least 10 minutes until the oil settles for an accurate reading. 3. Remove the access cover by turning it coun- terclockwise.
  • Page 113 To change the engine oil (with or without oil fil- ter cartridge replacement) 1. Place the ATV on a level surface. 2. Remove the access cover by turning it coun- terclockwise. 3. Place an oil pan under the engine to collect the used oil.
  • Page 114 1. Oil filter cartridge 2. Oil filter wrench An oil filter wrench is available at a nearby Yamaha dealer. 7. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge.
  • Page 115 11. Refill with the specified amount of the recom- mended engine oil, and then insert the dip- stick completely into the oil filler hole. Recommended oil: See page 10-1. Oil quantity: Without oil filter cartridge replacement: 2.00 L (2.11 US qt, 1.76 Imp.qt) With oil filter cartridge replacement: 2.10 L (2.22 US qt, 1.85 Imp.qt) 1.

  • Page 116: Final Gear Oil

    1. Final gear oil age before each ride. If any leakage is found, have 2. Gasket a Yamaha dealer check and repair the ATV. In ad- 3. Final gear oil level check bolt dition, the final gear oil level must be checked and 4.
  • Page 117 To change the final gear oil 1. Place the ATV on a level surface. 2. Place an oil pan under the final gear case to collect the used oil. 3. Remove the final gear oil filler bolt, the final gear oil level check bolt, the final gear oil drain bolt and their gasket to drain the oil from the final gear case.

  • Page 118: Differential Gear Oil

    The differential gear case must be checked for oil leakage before each ride. If any leakage is found, 1. Final gear oil have a Yamaha dealer check and repair the ATV. 2. Gasket In addition, the differential gear oil level must be 3.
  • Page 119 To check the differential gear oil level 5. Install the oil filler bolt and its gasket, and then 1. Place the ATV on a level surface. tighten the bolt to the specified torque. 2. Remove the differential gear oil filler bolt and Tightening torque: its gasket, and then check the oil level in the Differential gear oil filler bolt:...
  • Page 120 1. Differential gear oil drain bolt 1. Differential gear oil filler bolt 2. Gasket 2. Gasket 3. Differential gear oil 4. Install the drain bolt and its new gasket, and 4. Correct oil level then tighten the bolt to the specified torque. Recommended differential gear oil: Tightening torque: See page 10-1.

  • Page 121: Coolant

    8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause. EBU23470 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 122 If water has been added to the coolant, have The radiator fan is automatically switched on or a Yamaha dealer check the antifreeze con- off according to the coolant temperature in the tent of the coolant as soon as possible, radiator.
  • Page 123 1. Footboard 1. Coolant drain bolt 2. Bolt and nut 2. Gasket 3. Bolt 4. Place a container under the engine, and then remove the coolant drain bolt and its gasket. (Use a trough or a similar object as shown to prevent coolant from spilling on the engine guard.) 1.
  • Page 124 6. Remove the radiator cap. 1. Coolant reservoir hose 1. Radiator cap 9. After draining the coolant, thoroughly flush the 7. Remove the coolant reservoir cap. cooling system with clean tap water. 8. Disconnect the coolant reservoir hose on the 10.
  • Page 125 13. Pour the recommended coolant into the reser- voir to the maximum level mark, and then in- stall the reservoir cap. NOTICE: antifreeze with distilled water only. Howev- er, if distilled water is not available, soft water may be used for refilling. Do not use hard water or salt water since they are harmful to the engine.
  • Page 126 1. V-belt cooling duct 1. Cylinder head air bleed bolt 2. Clamp screw 19. When coolant begins to flow out of the bolt 18. Loosen the cylinder head air bleed bolt, with- hole, tighten the cylinder head air bleed bolt to out removing it, to allow all of the air to escape the specified torque.
  • Page 127 24. Start the engine, and then check for coolant leakage. If any leakage is found, have a Yamaha dealer check the cooling system. 1. Footboard nut 25. Install the V-belt cooling duct, and then tighten 2.

  • Page 128: Cleaning The Air Filter Element

    EBU27805 Cleaning the air filter element The air filter element should be cleaned at the in- tervals specified in the periodic maintenance and lubrication chart. Clean or, if necessary, replace the air filter element more frequently if you are riding in unusually wet or dusty areas. There are two check hoses at the bottom of the air filter case, which are located behind panels D and E.
  • Page 129 3. Remove the air filter case cover by unhooking the holders. 1. Air filter case cover holder 2. Air filter case cover 4. Remove the sponge material and the mesh from the air filter case. 1. Sponge material 2. Air filter mesh 5.
  • Page 130 8. Check the sponge material and replace it if damaged. 9. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material. 8-41...

  • Page 131: Cleaning The Spark Arrester

    13. Install the panel. The air filter element should be cleaned every 20– 40 hours. It should be cleaned and lubricated more often if the ATV is operated in extremely dusty ar- eas. Each time the air filter element maintenance is performed, check the air inlet of the air filter case for obstructions.
  • Page 132 1. Tailpipe bolt 1. Tailpipe 2. Spark arrester 2. Remove the tailpipe by pulling it out of the 3. Gasket muffler, and then remove the gasket. 4. Check the gasket for damage, and replace it if 3. Tap the tailpipe lightly, and then use a wire necessary.

  • Page 133: V-Belt Case Drain Plug

    Tightening torque: Purging bolt: 27 Nm (2.7 m·kgf, 20 ft·lbf) EWB02380 WARNING Never run the engine in an enclosed area when purging the spark arrester, otherwise it could cause injury to the eyes, burns, carbon monox- ide poisoning, possibly leading to death, and start a fire.

  • Page 134: Adjusting The Throttle Lever Free Play

    If water drains from the V-belt case after removing 3. To increase the throttle lever free play, turn the plug, have a Yamaha dealer check the ATV as the throttle lever free play adjusting bolt in di- the water may affect other engine parts.

  • Page 135: Valve Clearance

    Yamaha dealer at the inter- vals specified in the periodic maintenance and lu- EBU27470 brication chart.

  • Page 136: Checking The Rear Brake Hose Protectors

    Each brake hose protector is provided with a wear indicator. If a protector wears to the point that its indicator be- comes visible, have a Yamaha dealer replace the protector. The wheels need to be removed to check the 1.

  • Page 137: Checking The Brake Fluid Level

    Front brake 1. Rear brake hose protector 1. Minimum level mark 2. Wear indicator 3. Protector is normal. Rear brake 4. Protector is worn. EBU29841 Checking the brake fluid level Before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid lev- el with the top of the reservoir level.

  • Page 138: Changing The Brake Fluid

    Clean the filler cap before removing. Use age. If the brake fluid level goes down suddenly, only DOT 4 brake fluid from a sealed contain- have a Yamaha dealer check the cause before fur- ther riding. Use only the specified brake fluid; otherwise,...

  • Page 139: Checking The Front And Rear Brake Lever Free Play

    The brake le- vers should have no free play as shown. If there is free play, have a Yamaha dealer check the brake system. Front brake 1. No brake lever free play...
  • Page 140 The brake pedal free play should measure 1.0–6.0 mm (0.04–0.24 in) as shown. If the free play is in- correct, adjust it as follows. 1. Locknut 2. Brake pedal free play adjusting nut 4. Tighten the locknut. 1. Brake pedal free play 5.

  • Page 141: Axle Boots

    Check the axle boots for tears or damage. If any damage is found, have them re- placed by a Yamaha dealer. 1. Brake pedal cable joint 2. Slight play (0.1–0.5 mm [0.004–0.02 in]) 6.

  • Page 142: Checking And Lubricating The Cables

    If a cable is damaged or does not move The operation of the front and rear brake levers smoothly, have a Yamaha dealer check or replace should be checked before each ride, and the lever pivots should be lubricated if necessary.

  • Page 143: Checking And Lubricating The Brake Pedal

    Front brake lever EBU28832 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricated if necessary. To access the brake pedal pivot, remove panel G. (See page 8-10.) Recommended lubricant: Lithium-soap-based grease...

  • Page 144: Checking The Wheel Hub Bearings

    If there is play lubrication chart. in a wheel hub or if a wheel does not turn smoothly, have a Yamaha dealer check the wheel hub bear- For parts equipped with a grease nipple, use a ings.

  • Page 145: Lubricating The Steering Shaft

    EBU25092 EWB02160 Lubricating the steering shaft WARNING The steering shaft must be lubricated by a Yamaha Battery electrolyte is poisonous and danger- dealer at the intervals specified in the periodic ous, as it contains sulfuric acid, which can maintenance and lubrication chart.
  • Page 146 To remove the battery 1. Remove panel A. (See page 8-10.) 2. Remove the front carrier by removing the bolts. 1. Front carrier 2. Carrier bolt (top) 3. Remove the battery holding plate by removing the nuts. 1. Carrier bolt (under the fenders) 4.
  • Page 147 Always keep the battery charged. Storing a dis- To charge the battery charged battery can cause permanent battery Have a Yamaha dealer charge the battery as soon damage. as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more...

  • Page 148: Replacing A Fuse

    2. Connect the positive battery lead first, then Tightening torques: connect the negative battery lead by installing Carrier bolt (top): their bolt. NOTICE: When installing the bat- 34 Nm (3.4 m·kgf, 25 ft·lbf) tery, the main switch must be off, and the Carrier bolt (under the fenders): positive lead must be connected before 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
  • Page 149 ECB00640 NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Always use a fuse of the spec- ified rating, and never use a substitute ob- ject in place of the proper fuse.

  • Page 150: Replacing A Headlight Bulb

    EPS fuse: 40.0 A 3. Turn the key to “ ” (on) and turn on the elec- trical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 8-61...
  • Page 151 4. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 1. Headlight bulb cover 3. Disconnect the headlight coupler. 1. Headlight bulb holder 2. Headlight bulb 5. Place a new headlight bulb into position, and then secure it with the bulb holder. NOTICE: Do not touch the glass part of the head- light bulb to keep it free from oil, otherwise the transparency of the glass, the luminos-...

  • Page 152: Adjusting A Headlight Beam

    Adjusting a headlight beam 1. Remove panel H. (See page 8-10.) ECB00690 2. Remove the tail/brake light bulb holder (to- NOTICE gether with the bulb) by turning it counter- It is advisable to have a Yamaha dealer make clockwise. this adjustment. 8-63...

  • Page 153: Removing A Wheel

    4. Insert a new bulb into the bulb holder, push it in, and then turn it clockwise until it stops. 5. Install the bulb holder (together with the bulb) by turning it clockwise. 6. Install the panel. EBU25651 Removing a wheel 1.

  • Page 154: Installing A Wheel

    EBU25701 Installing a wheel 1. Place the ATV on a level surface. 2. Install the wheel and the nuts. The arrow mark on the tire must point toward the rotating direction of the wheel. Tapered nuts are used for both the front and rear wheels.

  • Page 155: Troubleshooting

    However, should your ATV re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, expe- rience, and know-how to service the ATV properly.

  • Page 156: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the ATV. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 157 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec- ommended coolant as soon as possible.

  • Page 158: Cleaning And Storage

    EBU25860 CLEANING AND STORAGE EBU25881 tion of wheel bearings, brakes, transmis- Cleaning sion seals and electrical devices. Many Frequent, thorough cleaning of your ATV will not expensive repair bills have resulted from only enhance its appearance but will improve its improper high-pressure detergent applica- general performance and extend the useful life of tions such as those available in coin-oper-...

  • Page 159: Storage

    EBU27261 3. Perform the following steps to protect the cyl- Storage inder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark Short-term plug. Always store your ATV in a cool, dry place and, if b. Pour a teaspoonful of engine oil into the necessary, protect it against dust with a porous spark plug bore.
  • Page 160 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an exces- sively cold or warm place [less than 0 °C (30 °F) or more than 30 °C (90 °F)].

  • Page 161: Specifications

    EBU25961 SPECIFICATIONS Dimensions: Vibration on handlebar (EN1032, ISO5008): YFM7FGPB Will not exceed 2.5 m/s² Overall length: YFM7FGPHB Will not exceed 2.5 m/s² 2065 mm (81.3 in) YFM7FGPSEB Will not exceed 2.5 m/s² Overall width: Engine: 1180 mm (46.5 in) Overall height: Engine type: 1240 mm (48.8 in) Liquid cooled 4-stroke, SOHC...
  • Page 162 Type: Differential gear oil: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W- Type: SAE 80 API GL-4 Hypoid gear oil Quantity: 0.22 L (0.23 US qt, 0.19 Imp.qt) 130 ˚F Cooling system: Coolant reservoir capacity (up to the maximum level mark): SAE 5W-30 0.24 L (0.25 US qt, 0.21 Imp.qt) SAE 10W-30...
  • Page 163 Spark plug gap: Front tire: 0.8–0.9 mm (0.031–0.035 in) Type: Clutch: Tubeless Clutch type: Size: Wet, centrifugal automatic AT25 x 8-12 Transmission: Manufacturer/model: YFM700FADB CHENG SHIN/C828 Primary reduction system: YFM7FGPB MAXXIS/MU19 V-belt YFM7FGPHB MAXXIS/MU19 Secondary reduction system: YFM7FGPSEB MAXXIS/MU19 Shaft drive Rear tire: Secondary reduction ratio: 41/21 ×...
  • Page 164 Minimum: Front suspension: Front: Type: 32.0 kPa (0.320 kgf/cm², 4.6 psi) Double wishbone Rear: Spring/shock absorber type: 27.0 kPa (0.270 kgf/cm², 4.0 psi) Coil spring/oil damper Front wheel: Wheel travel: Wheel type: 180 mm (7.1 in) Panel wheel Rear suspension: Rim size: Type: 12 x 6.0AT...
  • Page 165 Tail/brake light: Headlight fuse: 12 V, 5.0/21.0 W × 1 10.0 A Meter lighting: Signaling system fuse: EL (Electroluminescent) 5.0 A Neutral indicator light: Ignition fuse: 10.0 A Reverse indicator light: Auxiliary DC jack fuse: 10.0 A Coolant temperature warning light: Four-wheel-drive motor fuse: 10.0 A Engine trouble warning light:...
  • Page 166 sure level can vary from country. This information, however, will enable the user of the machine to make a better evaluation of the hazard and risk. 10-6...

  • Page 167: Consumer Information

    Record the vehicle identification number and mod- el label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the ATV is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number (front left side)
  • Page 168 EBU26050 Model label The model label is affixed at the location in the il- lustration. Record the information on this label in the space provided. This information will be need- ed when ordering spare parts from a Yamaha deal- 11-2...
  • Page 169 INDEX Drive select lever ............4-15 Drive select lever and driving in reverse ......6-2 Accessories and loading ..........6-6 Drive select lever safety system cable, adjusting ..8-46 Accessories, auxiliary jack ........... 4-23 Air filter element, cleaning ..........8-39 Axle boots ..............
  • Page 170 Shock absorber assemblies, adjusting the front and rear ........4-21 Label locations ............... 1-1 Spark arrester, cleaning ..........8-42 Light switch ..............4-8 Spark plug, checking ............ 8-20 Low-range indicator light ..........4-2 Specifications ............... 10-1 Speed limiter ..............4-13 Main switch ..............
  • Page 172 PRINTED IN USA 2011.05-0.8×1 CR...

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