Honda TRX450R Service Manual page 21

GENERAL INFORMATION
COOLING SYSTEM
ITEM
Water pump impeller
QTY
1
THREAD
DIA. (mm)
7
TORQUE
IMm (kgfm, Ibfft)
12(1.2,9)
REMARKS
ENGINE REMOVAL/INSTALLATION
ITEM '
Drive sprocket bolt
QTY
1
THREAD
DIA. (mm)
8
TORQUE
N-m (kgfm, Ibfft)
31 (3.2, 23)
REMARKS
CYLINDER HEAD/VALVE
ITEM
Cylinder head nut
Cylinder head cover bolt
Camshaft holder bolt
Decompressor lifter arm nut
Decompressor cam bolt
Cam sprocket bolt
QTY
4
3
4
1
1
2
THREAD
DIA. (mm)
10
6
6
8
8
7
TORQUE
N-m (kgfm, Ibfft)
54 (5.5, 40)
9.8(1.0,7)
14(1.4,10)
22(2.2,16)
25(2.5,18)
20 (2.0, 14)
REMARKS
NOTE1
NOTE1
NOTE1
NOTE 3
NOTE 3
CYLINDER/PISTON
ITEM
Cylinder stud bolt
Cam chain tensioner lifter bolt (After '05)
QTY
4
2
THREAD
DIA. (mm)
10
6
TORQUE
N-m (kgfm, Ibfft)
12(1.2,9)
REMARKS
page 12-9
NOTE 3
CLUTCH/STARTER CLUTCH/KICKSTARTER/GEARSHIFT
ITEM
Clutch spring bolt
Clutch center lock nut
Shift drum center pin bolt
Shift drum stopper arm bolt
Start gear holder bolt (TRX450ER)
Start gear holder bolt (TRX450ER)
Primary drive gear bolt (TRX450ER)
Start gear holder hole plug bolt (After '05;TRX450R)
Kickstarter pedal bolt (TRX450R)
Gearshift return spring pin
LINKAGE
QTY
6
1
1
1
2
1
1
3
1
1
THREAD
DIA. (mm)
6
18
8
6
7
7
12
7
8
8
TORQUE
N-m (kgfm, Ibfft)
12(1.2,9)
108(11.0,80)
22 (2.2, 16)
12(1.2,9)
18(1.8,13)
18(1.8,13)
108(11.0,80)
18(1.8,13)
38 (3.9, 28)
22 (2.2,16)
REMARKS
NOTE1
NOTE 3
NOTE1
NOTE 3
NOTE1
NOTE1
CRANKCASE/TRANSMISSION/CRANKSHAFT
ITEM
Balancer shaft lock nut ('04 - '05)
Balancer shaft lock nut (After '05)
Cam chain tensioner bolt
Primary drive gear bolt
Bearing set plate bolt
Crankshaft bearing set plate bolt (After '05)
Countershaft bearing set plate torx screw (After '05)
Neutral switch hole plug bolt (After '05;TRX450R)
Oil jet ('04-'05)
Piston jet mounting bolt (After '05)
QTY
1
1
1
1
6
2
2
1
1
1
THREAD
DIA. (mm)
16
14
6
12
6
6
6
10
5
6
TORQUE
N-m (kgfm, Ibfft)
64 (6.5, 47)
54 (5.5, 40)
12(1.2,9)
108(11.0,80)
12(1.2,9)
16(1.6,12)
12(1.2,9)
12(1.2,9)
2(0.2,1.4)
10(1.0,7)
REMARKS
NOTE 1,4
NOTE 1,4
NOTE 3
NOTE1
NOTE 3
NOTE 3
NOTE 3
NOTE 3
NOTE 3
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