User Manuals: Honda TRX450ES/FE Off Road Vehicle
Manuals and User Guides for Honda TRX450ES/FE Off Road Vehicle. We have 1 Honda TRX450ES/FE Off Road Vehicle manual available for free PDF download: Service Manual
Honda TRX450ES/FE Service Manual (485 pages)
Brand: Honda
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Category: Offroad Vehicle
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Size: 54.52 MB
Table of Contents
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Contents3
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Symbols4
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General8
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Frame8
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Engine9
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Fuel System10
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Brakes14
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Tools20
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Top View29
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Rear View29
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Parts View32
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Trx450S/Fm35
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Trx450Es/Fe35
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Removal47
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Seat47
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Disassembly52
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Tool Box55
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Installation56
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Muffler59
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Exhaust Pipe59
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Maintenance63
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Fuel Line66
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Air Cleaner67
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Dust Cover68
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Spark Plug69
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Inspection69
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Brake Fluid77
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Oil Change77
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Brake System78
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Front Brake78
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Rear Brake78
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Suspension82
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Cleaning82
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Wheels/Tires83
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Toe84
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Oil Cooler88
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Assembly89
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Oil Pump94
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Relief Valve97
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Fuel System100
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Tool102
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Troubleshooting103
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Float and Jets107
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Primer Knob108
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Engine Removal126
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Valve Spring143
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Cylinder Head143
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Piston Removal153
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Piston154
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Camshaft Removal158
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Push Rod160
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Cam Follower160
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Clutch164
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Clutch Puller169
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One-Way Clutch169
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Drive Plate Boss170
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Clutch Drum170
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Change Clutch176
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Clutch Spring178
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Clutch Center178
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Clutch Disc178
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Clutch Plate179
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Clutch Outer179
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Recoil Starter196
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Crankshaft Noisy215
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Hard to Shift215
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Transmission216
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Front Crankcase220
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Rear Crankcase221
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Countershaft224
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Hard Steering236
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Soft Suspension236
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Handlebar237
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Throttle Housing240
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Front Wheel242
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Tires242
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Tire Repair244
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Tire Pressure245
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Tie-Rod/Knuckle246
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Tie-Rod Assembly252
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Standard Setting252
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Upper/Lower Arms254
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Lower Arm255
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Steering Shaft257
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Hard Suspension268
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Suspension Noise268
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Rear Wheel269
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Swingarm270
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Brake System278
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Brake Bleeding282
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Master Cylinder283
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Rear Brake293
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Brake Pedal301
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'98-'01304
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After '01305
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Grease Capacity313
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Ring Gear Spaces318
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Ring Gear Shims319
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Pinion Spacers323
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Normal323
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Too High323
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Too Low323
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Pinion328
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Service Limits328
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Differential Cap330
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Side Cone Spring331
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Rear Axle350
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Rear Final Drive350
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Excessive Noise350
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Oil Leak350
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Rear Drive Shaft370
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Battery Charging374
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Battery Testing374
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Battery377
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Ignition System384
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No Spark at Plug387
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AC Sensor Line390
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Ignition Oil391
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Ignition Timing392
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Electric Starter394
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Starter Motor397
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Taillight411
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Bulb Replacement411
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Speed Sensor413
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Accessory Socket415
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Ignition Switch417
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Dimmer Switch417
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Oil Thermosensor419
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Diagnosis Table437
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Angle Sensor448
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Control Motor450
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Wiring Diagram466
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Construction477
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Troubleshooting479
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Poor Handling482
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Index483
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