Eko-Vimar Orlanski Orlan 18 Operating Manual
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Also See for Orlan 18:
- Installation, operation and maintanance manual (30 pages) ,
- Owner's manual (18 pages)
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Table of Contents
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Summary of Contents for Eko-Vimar Orlanski Orlan 18
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Page 1: Operating Manual
Operating manual Wood gasification boiler at 18- 80 kW Orlan® ISO 9001... -
Page 2: Table Of Contents
Contents 1. Boiler’s use..............3 2. Procedure rule. -
Page 3: Boiler's Use
1. Boiler’s use Wood is the main fuel for the Eko-Vimar Orlański boilers. Lignite or minced coil could be an alter- native fuel. Wood at 15-20% humidity and length at about 5 cm smaller than the loading chamber should be used as the main fuel (billet’s diameter - 15-25 cm - check „technical data”). Some alternative fuel is acceptable: - lignite as 10-15 cm diameter blocks - wood at different quality parameters (humidity) and mince range (shavings, furniture waste and so on) is acceptable as the mix for the main fuel (50%/50%). N OTICE! Using different than ordinary fuel doesn’t guarantee boiler’s right operating - as it was featured in technical data and it can influence the boiler’s way of working and its... -
Page 4: Installation
3. Installation Wood boilers are to be installed according to the present norms and rules. The requirements of norm PN 87/B 02411 according building of solid fuel boiler room and the norm PN-91/B-02413 ac- cording open system boilers’ producing should be taken into account. Eko-Vimar Orlański company prescribes using chimney inputs which preserve against the chimney permeating. The company doesn’t take responsibility in case of faults resulting from not using chimney inputs. 1. Chimney flue should correspond to the parameters of „DIAGRAM OF CHIMNEY CHOSING ACCORDING TO THE DIN 4705 NORM”. 2. Boiler room should be large enough to enable boiler’s cleaning (>2,2 m). 3. The distance between the boiler and the partitions should enable right access for all of the boiler’s parts - it shouldn’t be less than - look at “Orlan boiler’s placing”. -
Page 5: Regulator's Description
3.1. Diagram of chimney choice according to DIN 4705 norm Internal diameter of chim- ney flue (mm) Chimney height [m] 4. Regulator’s description Since the 30.06.2006 wood boilers were equipped with RK 2001 regulator. In 01.07.2006 new ones were brought out - EKOSTER 2. Main functions of both regulators are similar, but there is a difference in parameters’ modification ( EKOSTER 2 ). 4.1. -
Page 6: Regulator System Functions (Rk2001)
4.2. Regulator system functions (RK 2001) Boiler’s temperature We set the boiler’s temperature with a knob (6). Current temperature is displayed on the setting at 60 up to screen (2). 80°C Boiler’s overheating The indicator (4) tells about boiler’s temperature excees to 90°C. In the case the fan switches signalling off. Lack of fuel signal- If in 30 minutes temperature doesn’t reach 60°C, the indicator (8) and the fan will turn on. lisationl Wrong burning up If the boiler doesn’t reach 60°C during burning up (up to 2 hours) , the indicator (8) will light signallization up and the fan will turn off. NOTICE! In the case wood can remain in the boiler. Fan’s operating Regulator modulates fan’s operating and it upholds its depending on boiler’s temperature. controlling Pump’s operating If pump is connected to regulator: controlling • while burning up pump is turned off till the time when boiler reaches 65°C • w hen here is more than 65°C the pump still works till the time of temperature decreasing (60°C) then it stops. Next time it activates when temperature reaches over 65°C Room temperature Boiler comes together with the sensor which can be placed in the room. Regulator control... -
Page 7: Front Panel Of Regulator Ekoster 2
4.4. Front panel of EKOSTER 2 regulator STOP PUMP’S OPERATION FAN’S OPERATION FIRING-UP MODE BLOW-THROUGH - INTERNAL TIME FLUSHING - OPERATING TIME Description of the regulator’s panel 4.5. Technical data of the regulator EKOSTER 2 1. Temperature range -9°C do +99°C 2. Temperature setting +60°C do +80°C 3. Temperature of the pump’s connecting +65°C or controlled with the thermostat seconds 0-90 break... -
Page 8: Function Of Ekoster 2
13. Surrounding’s temperature 0 – 40°C 14. Disconnecting type full 15. Over current protection 2 x 1.25 A (fuse) N OTICE! If the “Er” appears on the screen it means that temperature either raised over 99°C, it decreased below -9°C or the sensor got damaged. To secure together the boiler and installation up to the time of the sensor replacing pump should be continuously on till that time. -
Page 9: Remote Control
COMFORT SYSTEM facility The COMFORT SYSTEM function built into the regulator prevents against stone deposition between pump rotor and stator. The regulator automatically actuates the pump after the heating season for about 30 seconds, every 14 days. Operation of the pump in this mode is signalled by pulsation of PUMP indicator. The system begins to operate 1 minute after regulator’s switching on. Actuation of the pump in automatic mode causes re-counting of the 14-day period from the beginning. Antifreeze and overheating protection system. When the temperature decreases below 4°C regulator secures the installation against its freezing by the pump’s turning on. Temperature’s rising to more than 90°C causes the fan’s turning off and the pump’s turning on. The button beating alarms of the boiler’s overheating. In the case reasons for overheating should be found, eliminated and as it follows boiler should be engaged again by the button pressing. Pump is continuously on in case of the temperature’s sensor breaking down. Programming of blow-through • P ress and hold for about 3 s until the OPERATING TIME indicator switches on, • s et the blow-through time in seconds with pushbuttons , ,... -
Page 10: Installation Instructions
Settings in correct order: • „HI”: hysteresis of boiler’s temperature regulation (2°C - 9°C), that is temperature’s decreasing to the low enough to cause fan’s turning on. • „ Po”: temperature when the pump turns on (35°C - 70°C), after room thermostat’s connecting we change regulation for below 65°C till the time when „rP” appears on a display - Ekoster on basis of the signal transmitted by the room regulator will control with pump’s working on its own. • „ dt”: temperatures’ difference at the beginning of working, that is on what temerature’s dif- ference from the one setted by regulator will turn into or (10°C - 30°C) ex. dt=20, temperature setted = 70°C after temperature’s decreasing to 50°C (temperature decreased of setted „dt” parameter from boiler setted temperature) regulator holds on for 30 minutes to burn out the rest of the fuel, after the fan turns off signalling in the same time fuel shortage with diode. • „┌ ┐ ”: max power of the flower in % (2:20% - 10:100%). Pump’s, fan’s temperature sensor’s, room thermstat’s connection scheme Installation instructions 1. T emperature regulator is designed for operating with central heating boilers. -
Page 11: Boiler's Technical Data
5. Boiler’s technical data Boiler’s dimensions scheme Boiler type j.m. ORLAN 18 ORLAN 25 ORLAN 40 ORLAN 60 ORLAN 80 Power 4÷18 5÷31 8÷40 15÷60 25÷80 Efficiency Weight - STANDARD * 1115 Weight - SUPER * 1165 Casing height A - mm 1220 1325 1570 1535 1575 Heating water outlet height... -
Page 12: Connecting And Exploitation
Mixing valves should be used both in gravity system and with extorted flow (pump). 1. Four-way mixing valve Ex. MEX- THERM or MUT (available in Eko-Vimar Orlański’s offer) 2. Circulating pump 3. room temperature sensor (for the RK... - Page 13 1000 deciduous tree 1080 beech hornbeam 1080 alder birch maple lime Rys. 6 Hygrometer - An appliance for humidity meas- urement - In Eko-Vimar Orlański’s offer. Wood humidity [%] Outside drying - in moths Tree’s chopping off Rys. 5 Wood humidity chart...
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Page 14: Accumulation
6.3. Accumulation The best results in heating gives boiler’s connecting with an accumulation tank. Such installation causes less wood’s using - even up to 40%. Gasification process (if it runs in optimum way) gen- erates large gas quantity, heating system however is characteristic for large fluctuation amplitude in warmth requirement scope. Gasification process is set only in certain way, heating system fluc- tuaction change more often, room might get overheated or some extra gas can get through the chimney. -
Page 15: Fuel Loading
(ca. 10 cm) (chopping of the wood in about 5 cm pieces at the first stage of burning up ac- celerates embers’ producing) 8. Wait for 15÷20 minutes for the ember layer occurring 9. Fill up the whole combustion chamber 1 0. Close the upper and bottom door hermetically 11. Pull the chimney flap and switch on the fan W ARNING! It is forbidden to switch on the fan when the upper door is opened. IMPORTANT! It is important to pay an attention on both depth of gasification chamber and thick- ness of the upper door while chamber’s loading. -
Page 16: Boiler's Putting Out
6.7. Boiler’s putting out Boiler puts out in two ways: after turning off button pressing or after all of the wood burning out. 6.8. Right boiler’s temperature assuring Right boiler’s temperature maintaining during its exploitation is very important. To assure correct gasification process water temperature should be about 70°C. In the time of a large warmth need returning water’s temperature may lower. If returning water is about 20°C lower than contributing one, there is a risk of gasification chamber cooling and it can result in boiler’s efficiency decreasing (gasification process may be limited). As a result - pitch can deposit at the boiler’s sidewalls. To avoid such situation there should be „little water circulation”... -
Page 17: Conservation
7. Conservation 7.1. Boiler’s conservation Except for the elements descried in „BOILER’S EXPLOITATION” preserving it is important that the boiler was protected during its stagnation (summer time, householders’ absence). Boiler’s interior, hest, exchanger, chimney flap should be cleaned through - it’s advisable to burn some dry softwood (ex. spruce) in the boiler before its stopping over - it will burn out the waste occur- ing during boiler’s exploitation. After boiler’s cleaning it should be left opened for aerating - in the way you will avoid humidity condensation in the boiler. 7.2. Fan’s conservation Fan is an essential boiler’s part. Keeping it in clean have a bearing on its longlasting. It’s advisable to disassembly fan’s body from time to time and to clean it through (the waste deposited). Fan’s blades can be cleaned with a soft bristle brush. N OTICE! Boiler’s working with the bottom door opened is unacceptable because in such a case the fan can get overheated. -
Page 18: Leakproof Securing
7.4. Leakproof securing Leakproof of the boiler is very important especially leakproof of the door, the exchanger and chimney flap. Leakproof causes the fumes’ coming out of the boiler and most of all it can cause uncontrolled burning which may cause boiler’s overheating. To ensure the exchanger’s door leak- proof the insulation rope should be sealed with a graphite oil or some other machine oil at least once a week. It soften the rope and causes its tight adjoining to the boiler. After some time of boiler’s operating (1 season for example) the door rope could get flatted. To assure right rope’s adjoining to the boiler’s door, door’s setting regulation is provided (regulation on the hinge). -
Page 19: Faults Caused By Boiler's Wrong Exploitation
8. Faults caused by boiler’s wrong exploitation Problem Cause Remedy suggested faulty burning up check „Burning up” to moist wood humidity control - use wood at right parameters primary air conduit choked call service - facility out of the warranty secondary air conduit choked call service - facility out of the warranty smoke tube of heat exchanger clean with a cleaning shield or call service- boiler doesn’t reach the choked facility out of the warranty temperature needed wrong regulation of the air and call service - facility out of the warranty wood gas nozzle damaged replacement - out of the warranty fan’s gasket damaged replacement - out of the warranty fan damaged replacement - out of the warranty door regulation or call service – out of the leak on a seal rope warranty smoke out of the cleaning seal rope worn rope’s replacement - out of the warranty cover cover’s replacing or call service- out f the cover warped - overheating... -
Page 20: Allowance For Orlan Super Boilers
Problem Cause Remedy suggested bearings damaged call service - fan’s replacement condenser damaged call service - condenser’s replacement fan’s loud working fan montaging clips loosened checking, turn the clips tight fan’s blades unclean checking, cleaning unneeded unit in fan’s cover checking, cleaning fan’s blades unclean checking, cleaning poor fan’s working fan’s cover with a pitch on the fan’s call Service- out of the warranty cover wrong burning up look “Burning up” chimney draught to low (below chimney rebuilding. Use WKO exhaust fan 10 Pa) chimney draught to intensive (over use exhaust regulator detonation in the boiler 20 Pa) to tiny and to dry wood (humidity mix with larger humidity fuel as to increase over 15%) humidity level (in about 15-35%) furnace flue of the exchanger clean the exchanger or call service- out of the uncleaned warranty 9. -
Page 21: Utilizing
The wood boiler should be scrapped according to local regulations according waste utilization. More informations according utilization, scrapping and recycling you can get in the local city hall, in civic waste utilization company or in the place of he machine buying. e-mail: orlanski@eko-vimar.com.pl www.eko-vimar.com.pl tel.: +48 77/ 400 55 80÷81, 400 55 91 fax: +48 77/ 439 05 03, 400 55 96 EKO-VIMAR ORLAŃSKI 48-385 Otmuchów / woj. - Page 22 NOTATKI...
- Page 23 NOTATKI...
- Page 24 ISO 9001 Eko-Vimar Orlański offers more than wood boilers! We deliver the best appliances for economical heating system construction. For further information, you’re welcome to check our web site. www.eko-vimar.com.pl...
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