Table of Contents
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Centennial Oil Furnaces
PMP210
KEEP THESE INSTRUCTIONS
WITH FURNACE FOR FUTURE
REFERENCE.
Hazards that will cause severe personal injury,
death or substantial property damage.
Hazards that can cause severe personal injury,
death or substantial property damage.
INSTALLER
installing. Read page 2 first. Follow all instructions
in proper order to prevent personal injury or death.
•
Consider
ducting,
installation when determining furnace location.
•
Any claims for damage or shortage in shipment
must be filed immediately against the transportation
company by the consignee.
Do not store or use gasoline or other flammable
liquids or vapors near this furnace or any other
appliance.
Ventilate house while operating furnace for the first
time. Odors may be emitted for a brief period.
Do not alter this furnace in any way. The
manufacturer will not be liable for any damage
resulting from changes made in the field to the
furnace or its components or from improper
installation. Failure to comply could result in severe
personal injury, death or substantial property
damage.
Multi-position
Hazard definitions
-
Read
all
instructions
fuel
supply,
venting
Furnace Manual
Contents
Read this first!............................................................................ 2
1. Prepare furnace location............................................................ 3
2. Prepare furnace and place in position ....................................... 6
3. Connect supply and return ducts ............................................... 8
4. Venting..................................................................................... 11
5. Connect fuel oil piping ............................................................. 12
6. Wire furnace and burner .......................................................... 14
7. Start-up .................................................................................... 17
8. Checkout procedure ................................................................ 17
9. Troubleshooting ....................................................................... 19
10. Service and maintenance ........................................................ 20
11. Components and replacement parts........................................ 25
12. Dimensions and ratings ........................................................... 28
13. Owner's information................................................................. 30
Hazards that will or can cause minor personal
injury or property damage.
Special instructions on installation, operation or
maintenance that are important but not related to
personal injury or property damage.
before
USER - Please read the following. Failure to
comply could result in severe personal injury, death
or substantial property damage.
•
This manual is for use only by your qualified
and
heating installer / service technician.
•
Have the furnace serviced by a qualified service
technician, at least annually.
This manual must only be used by a qualified
heating installer / service technician. Furnace and
burner must be installed and serviced only by a
qualified heating installer / service technician.
Failure to comply could result in severe personal
injury, death or substantial property damage.
When calling or writing about the furnace - Please
indicate furnace model number and serial number
from the rating label. You may list the serial number
and model number in the space provided on the
"Installation and service certificate" found on
page 18.
(High-Boy / Horizontal)
670-000-003/1010
Page
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Table of Contents
Related Manuals for Williamson-Thermoflo PMP210
Summary of Contents for Williamson-Thermoflo PMP210
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Page 1: Table Of Contents
Centennial Oil Furnaces PMP210 Multi-position (High-Boy / Horizontal) Furnace Manual KEEP THESE INSTRUCTIONS WITH FURNACE FOR FUTURE Contents Page REFERENCE. Read this first!................2 1. Prepare furnace location............3 2. Prepare furnace and place in position ........6 3. Connect supply and return ducts ..........8 4. -
Page 2: Read This First
READ THIS FIRST! Failure to adhere to the guidelines below can result in severe personal injury, death or substantial property damage. 15. Inspect, clean and replace (if necessary) return air filter regularly. Service and maintenance – 16. Do not obstruct return air grills or supply air outlets. 1. -
Page 3: Prepare Furnace Location
– Furnace Manual Oil Furnaces Prepare furnace location Pre-installation checklist Verify code compliance Service accessibility clearances Local, state, provincial, and national codes, laws, regulations 1. Provide no less than the minimum clearances given in Table 1 to and ordinances ensure the furnace can be properly operated, serviced and NFPA-31, Installation of Oil-Burning Equipment maintained. -
Page 4: Air For Combustion And Ventilation
– Furnace Manual Oil Furnaces Prepare furnace location (continued) Air for combustion and ventilation Adequate combustion and ventilation air ensures When outside air is used proper combustion and reduces risk of severe Connect each opening directly, by ducts to the outdoors, or to crawl personal injury or death from possible flue gas or attic space that freely connects with outdoors. - Page 5 – Furnace Manual Oil Furnaces Prepare furnace location (continued) Air contamination Please review the following information on potential combustion air Table 2 Corrosive contaminants and likely locations contamination problems. Products to avoid See Table 2 for products and areas that may cause contaminated combustion air.
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Page 6: Prepare Furnace And Place In Position
– Furnace Manual Oil Furnaces Prepare furnace and place in position Inspect & prepare furnace Openings in walls, floor… (continued) The total drop through the duct system and air conditioning Remove furnace from carton condensing coil (if used) must not exceed 0.5” water column. Remove the furnace from its shipping carton and inspect thoroughly. - Page 7 – Furnace Manual Oil Furnaces Prepare furnace and place in position (continued) Figure 3 Blocked Vent Shut-Off (BVSO) for chimney venting Blocked Vent Shutt-Off device wiring (OPTIONAL) Installation : Horizontal left/right with Vertical exhaust It is imperative that this device be installed by a qualified agency.
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Page 8: Connect Supply And Return Ducts
– Furnace Manual Oil Furnaces Connect supply and return ducts Duct sizing Always check the size of existing ducts, particularly Determine airflow CFM if you are adding air conditioning. The air pressure The temperature rise through the furnace must not exceed 85 F and loss through the cooling evaporator coil reduces should be at least 55... - Page 9 – Furnace Manual Oil Furnaces Connect supply and return ducts (continued) Duct sizing (continued) Table 4 Typical duct sizing for systems not over 100 feet equivalent length – round or rectangular galvanized Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct) Rectangular duct equivalent sizes Round duct...
- Page 10 – Furnace Manual Oil Furnaces Connect supply and return ducts (continued) Duct sizing (continued) Table 5 Typical duct sizing for systems not over 100 feet equivalent length – round or flat oval galvanized Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct) Flat oval duct equivalent sizes Round duct...
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Page 11: Venting
– Furnace Manual Oil Furnaces Venting General venting requirements Connect venting (continued) Failure to follow all instructions can result in flue gas control in vent, per control manufacturer’s instructions, when spillage and carbon monoxide emissions, causing excess draft needs to be relieved or to comply with applicable severe personal injury or death. -
Page 12: Connect Fuel Oil Piping
– Furnace Manual Oil Furnaces Connect fuel oil piping General oil piping requirements Oil piping connection at burner • • Location and installation of oil tanks, oil piping and burners must Connect oil line to burner using a flare fitting. follow: Use of any connection other than a flare fitting at the •... - Page 13 – Furnace Manual Oil Furnaces Notes: 670-000-003/1010...
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Page 14: Wire Furnace And Burner
– Furnace Manual Oil Furnaces Wire furnace & burner Electric shock hazard. It can cause severe personal injury or death if the power source, including the service switch on the furnace, is not disconnected before installation or servicing. Wire burner Blower Speed Adjustments 4-speed motors The burner harness is factory-wired to the furnace. - Page 15 – Furnace Manual Oil Furnaces Wire furnace and burner (continued) Figure 5 Blocked Vent Shut-Off device wiring (Optional) Blocked Vent Shutt-Off device (BVSO) Electrical kit supplied. Connect one red wire to limit switch. Disconnect red wire from limit switch and connect to one red wire from BVSO. Connect the green ground wire to a cabinet screw.
- Page 16 – Furnace Manual Oil Furnaces Wire furnace & burner (continued) 670-000-003/1010...
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Page 17: Start-Up
– Furnace Manual Oil Furnaces Start up To start furnace (continued) Follow information below to prevent severe personal injury, death or substantial property damage: Make final burner adjustments using combustion test • Do not use gasoline, crankcase drainings or any oil equipment to assure proper operation. - Page 18 – Furnace Manual Oil Furnaces Checkout procedure (continued) Vent and combustion air Furnace operation (continued) ..10. Was existing chimney/vent system inspected and found in .. 22. Was air purged from oil piping and piping checked for leaks? proper condition? .. 23. Ws burner sealed to furnace and nuts tightened? Was ..11.
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Page 19: Troubleshooting
– Furnace Manual Oil Furnaces Troubleshooting Before beginning these troubleshooting procedures, ALWAYS : Check 120 volt supply to furnace. If there is no supply To successfully service the oil furnace, you must voltage, check fuses and service switch. CAUTION : have these instruments : When testing electrical equipment, always follow smoke tester... -
Page 20: Service And Maintenance
– Furnace Manual Oil Furnaces 10 Service and maintenance Annual service and start-up Follow the “Service and maintenance” procedures given throughout this manual and in component literature shipped with the furnace. Failure to perform the service and maintenance could result in damage to the furnace or system. Failure to follow the directions in this manual and component literature could result in severe personal injury, death or substantial property damage. - Page 21 – Furnace Manual Oil Furnaces Handling ceramic fiber and fiberglass materials HANDLING OR REMOVAL OF COMBUSTION CHAMBER The combustion chamber in this product contains ceramic fiber materials. Ceramic fiber can be converted to cristobalite in very high high temperature applications. The International Agency for Research on Cancer (IARC) has concluded, “Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1)”.
- Page 22 – Furnace Manual Oil Furnaces 10 Service and maintenance (continued) Service/maintenance procedures Optional Blocked vent shut off (BVSO) cleaning For continued safe operation, the Blocked Vent Shut Off System To lubricate and inspect blower motor (BVSO) is required to be inspected and maintained annually by a DO NOT over-oil motors.
- Page 23 – Furnace Manual Oil Furnaces 10 Service and maintenance (continued) Annual start up Follow information below to prevent severe personal injury, death or substantial property damage: • Do not use gasoline, crankcase drainings or any oil containing gasoline. See burner manual for proper fuel oil.
- Page 24 – Furnace Manual Oil Furnaces Notes: 670-000-003/1010...
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Page 25: Components And Replacement Parts
– Furnace Manual Oil Furnaces Components Replacement Parts 670-000-003/1010... - Page 26 – Furnace Manual Oil Furnaces 11 Components and replacement parts Figure 7 Model PMP-210 furnaces – Component locations B50110 Rev.A 670-000-003/1010...
- Page 27 – Furnace Manual Oil Furnaces Components and replacement parts (continued) Model PMP-210 furnaces – Replacement parts list Item Part descr iption Part num ber Item Part description Part number Heat e xchange r B02 800 Floor B0 2820 Heat e xchange r supp ort B02 823 Divid er p anel B0 2788...
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Page 28: Dimensions And Ratings
– Furnace Manual Oil Furnaces 12 Dimensions and ratings Figure 8 Model PMP-210 dimensional data – ALL DIMENSIONS IN INCHES Warm air supply Return air Furnace casing (top) (side) Flue pipe Model Width Depth Height Width Depth Width Depth diam. PMP-210 DNS-0909 Rev. - Page 29 – Furnace Manual Oil Furnaces 12 Dimensions and ratings Model PMP-210, Burner data BECKETT BURNER - Model AFG (3450 RPM) - Tube insertion 2 7/8" Pump Combustion Input Firing rate Nozzle Low firing Model pressure Head Static disc air adjustment USGPH (Delavan) rate baffle...
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Page 30: Owner's Information
– Furnace Manual Oil Furnaces 13 Owner’s information The furnace must be inspected and started ANNUALLY, at the beginning of the heating season, only by a qualified service technician. The service technician must perform annual service and maintenance on the furnace to ensure reliable operation. Failure to service and maintain the furnace and system could result in equipment failure, causing severe personal injury, death or substantial property damage. - Page 31 – Furnace Manual Oil Furnaces X40104 Rev. I...
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