Williamson-Thermoflo PMP-098 Manual

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Oil Furnaces

PMP-098 MULTI-POSITION

KEEP THESE INSTRUCTIONS

WITH FURNACE FOR FUTURE

REFERENCE.

Hazards that will cause severe personal injury, death

or substantial property damage.

Hazards that can cause severe personal injury, death

or substantial property damage.

INSTALLER - Read all instructions before

installing.

instructions in proper order to prevent personal

injury or death.

• Consider

installation when determining furnace location.

• Any claims for damage or shortage in shipment

must

transportation company by the consignee.

Do not store or use gasoline or other flammable liquids

or vapors near this furnace or any other appliance.

Ventilate house while operating furnace for the first

time. Odors may be emitted for a brief period.

Do not alter this furnace in any way. The manufacturer

will not be liable for any damage resulting from

changes made in the field to the furnace or its

components or from improper installation. Failure to

comply could result in severe personal injury, death or

substantial property damage.

If your furnace is shut down during the cold weather season, water pipes may freeze, burst and cause serious water damage. Turn

off the water supply and bleed the pipes

If the heater is left unattended during the cold weather season, take the following precautions:

Close the main water valve in the house and purge the pipes if possible. Open all the faucets in the house;

Ask someone to frequently check the house during the cold weather season to make sure that there is sufficient heat to prevent the

pipes from freezing. Tell this person to call an emergency number if required

Printed on 100 % recycled paper

Read

page

first.

ducting,

fuel

supply,

venting

filed

immediately

against

Furnace Manual

Contents

Read this first!............................................................................ 2

1. Installation.................................................................................. 3

2. Operation ................................................................................. 12

3. Maintenance ............................................................................ 14

4. Checkout procedure ................................................................ 15

5. Dimensions and ratings ........................................................... 17

6. Components and replacement parts........................................ 23

7. Owner's information................................................................. 27

Hazard definitions

all

and

the

Hazards that will or can cause minor personal injury

or property damage.

Special instructions on installation, operation or

maintenance that are important but not related to

personal injury or property damage.

USER - Please read the following. Failure to

comply could result in severe personal injury, death

or substantial property damage.

• This manual is for the sole use by your

qualified heating installer / service technician.

• Please see the Owner's information only, on the

back page of this manual.

• Have the furnace serviced by a qualified service

technician, at least once a year.

This manual must only be used by a qualified

heating installer / service technician. Furnace and

burner must be installed and serviced only by a

qualified heating installer / service technician. Failure

to comply could result in severe personal injury, death

or substantial property damage.

When calling or writing about the furnace - Please

indicate furnace model number and serial number

from rating label. You may list the serial number and

model number in the space provided on the

"Installation and service certificate" found on page 16

Page

11/13

Table of Contents

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Summary of Contents for Williamson-Thermoflo PMP-098

Page 1: Table Of Contents
Oil Furnaces PMP-098 MULTI-POSITION KEEP THESE INSTRUCTIONS Furnace Manual WITH FURNACE FOR FUTURE REFERENCE. Contents Page Read this first!................2 1. Installation.................. 3 2. Operation ................. 12 3. Maintenance ................14 4. Checkout procedure ..............15 5. Dimensions and ratings ............17 6.
Page 2: Read This First
READ THIS FIRST! Failure to adhere to the guidelines below can result in severe personal injury, death or substantial property damage. Service and maintenance – 14. Do not operate furnace if temperature rise through heat To avoid electric shock, disconnect electrical supply before exchanger exceeds 85°F.
Page 3: Installation
PMP-098 – Furnace Manual Oil Furnaces 1. INSTALLATION The unit must be installed in an area where the ambient and return The unit is shipped with a burner and its controls. It requires an 115 air temperatures are above 15°C (60°F). In addition, the furnace...
Page 4: Horizontal Installation
PMP-098 – Furnace Manual Oil Furnaces 1.2. CONFIGURATIONS 1.2.3. Horizontal Installation 1.2.1. Upflow Installation When the furnace is installed in the horizontal position, either suspended or on a combustible floor with a choice of right or left The return air opening may be located on either side of the furnace.
Page 5: Installation Of The Burner
PMP-098 – Furnace Manual Oil Furnaces Figure 5: Thermostat wiring, heating and air 1.5. INSTALLATION OF THE BURNER conditioning with 4-speed motor Refer to the burner manufacturer’s instructions. Also, the burner must be installed always in the same way independently of the furnace orientation.
Page 6: Masonry Chimney
PMP-098 – Furnace Manual Oil Furnaces 1.6.1. Masonry chimney Figure 8: BVSO mounting installation: Upflow with vertical exhaust (OPTIONAL) This furnace can be vented into an existing masonry chimney. However, the unit must not be vented into a chimney into which a solid fuel burning furnace is already being vented.
Page 7: Oil Tank
PMP-098 – Furnace Manual Oil Furnaces 1.8. COMBUSTION AIR SUPPLY AND 1.9. OIL TANK VENTILATION Fire and explosion hazard. Use only approved heating type oil in this furnace. Poisonous carbon monoxide gas hazard. DO NOT USE waste oil, used motor oil, gasoline or Comply with NFPA 31 (U.S.) and CSA B139 (Canada)
Page 8 PMP-098 – Furnace Manual Oil Furnaces 2. What would the airflow be to obtain a 70°F rise through a 120,000 BTU/h output furnace? Table 2: Suggested maximum flow to runouts Use equation 3 - 2 since you know ΔT and BTU/h: TAKE-OFF SIZE CFM = 120,000 / (1.1 x 70) = 1558 CFM...
Page 9 PMP-098 – Furnace Manual Oil Furnaces 1.10 CONNECT SUPPLY AND RETURN DUCTS (continued) 1.10.1 Duct sizing (continued) Table 3: Typical duct sizing for systems not over 100 feet equivalent length – round or rectangular galvanized Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct)
Page 10 PMP-098 – Furnace Manual Oil Furnaces 1.10 CONNECT SUPPLY AND RETURN DUCTS (continued) 1.10.1 Duct sizing (continued) Table 4: Typical duct sizing for systems not over 100 feet equivalent length – round or flat oval galvanized Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct)
Page 11: Air Filter
PMP-098 – Furnace Manual Oil Furnaces 1.10.2. Ducting 1.12. SUPPLY AIR ADJUSTMENTS (ECM VARIABLE SPEED MOTORS) Poisonous carbon monoxide gas hazard. DO NOT draw return air from inside a closet or On units equipped with ECM variable speed blower motors, the air utility room.
Page 12: Operation
PMP-098 – Furnace Manual Oil Furnaces 1.13.1. Humidifier (HUM) The 120 VAC HUM terminal on the electronic board of the blower is The blower speed adjustments for heating and air conditioning tied directly to terminal 8 of the 9-terminal connector of the electronic are appropriate and according to the specifications in this board.
Page 13: Combustion Check
PMP-098 – Furnace Manual Oil Furnaces 2.3.3. Combustion Check 2.3.6. Vent Temperature Test The heat exchanger metal surfaces may have oil After having adjusted the burner combustion, insert a and the baffle insulation also contains binders. thermometer into the test hole in the breech pipe;...
Page 14: Maintenance
PMP-098 – Furnace Manual Oil Furnaces 3. MAINTENANCE Remove the two screws holding the control box to the heat Electrical shocks hazard. transfer tube assembly. Sliding the control box in the Turn OFF power and fuel to the furnace before appropriate direction will unlock it from the heat transfer tube any disassembly or servicing.
Page 15: Checkout Procedure
PMP-098 – Furnace Manual Oil Furnaces 4. CHECKOUT PROCEDURE Furnace selection Furnace operation (continued) ..1. Heat loss ....... BTU/h at .... °F ..20. Was the burner started and tested per burner manual? outdoor design temperature. ..21. Is there proper draft and burner flame? Were final ..2.
Page 16 PMP-098 – Furnace Manual Oil Furnaces 4. CHECKOUT PROCEDURE (continued) Installation and service certificate Furnace model Series ___________________________________________ ____________________ Serial number Date installed ________________________________ ________________________ Installation instructions have been followed. Checkout sequence has been performed. Above information is certified to be correct.
Page 17: Dimensions And Ratings
PMP-098 – Furnace Manual Oil Furnaces 5. DIMENSIONS AND RATINGS Table 10: Model PMP-098-DD & PMP-098-VV Dimensional data – ALL DIMENSIONS IN INCHES Warm air supply Return air supply Furnace casing Flue pipe (top) (side) Model diam. Width Depth Height...
Page 18 PMP-098 – Furnace Manual Oil Furnaces DIMENSIONS AND RATINGS (continued) Table 11: Model PMP-098 Burner data BECKET BURNER; MODEL AFG (Chimney) Burner Pump Firing Input Nozzle tube AFUE Low firing Static Head/Air rate pressure Model BTU/h (Delavan) Head insertion (***)
Page 19 PMP-098 – Furnace Manual Oil Furnaces DIMENSIONS AND RATINGS (continued) Table 11: Model PMP-098 Burner data (suite) RIELLO BURNER; MODEL 40-F3 (Chimney) Pump Combustion air Input Nozzle Burner tube Firing rate AFUE adjustment pressure Model BTU/h (Delavan) insertion USGPH (***)
Page 20 PMP-098 – Furnace Manual Oil Furnaces DIMENSIONS AND RATINGS (continued) Table 12: Airflow Data, Models with ⅓ HP PSC Motors External Static Pressure ("W.C.) Speed 0.1" (W.C.) 0.2" (W.C.) 0.3" (W.C.) 0.4" (W.C.) 0.5" (W.C.) 0.6" (W.C.) 0.7" (W.C.) 0.8" (W.C.) 0.9" (W.C.)
Page 21 PMP-098 – Furnace Manual Oil Furnaces DIMENSIONS AND RATINGS (continued) Figure 12: Wiring diagram, 4-speed motor (PSC) 11/13...
Page 22 PMP-098 – Furnace Manual Oil Furnaces DIMENSIONS AND RATINGS (continued) Figure 13: Wiring diagram, variable speed motor (ECM) 11/13...
Page 23: Components And Replacement Parts
PMP-098 – Furnace Manual Oil Furnaces Components and replacement parts Figure 14: Parts list with 4-speed motor (PSC) B50122A 11/13...
Page 24 PMP-098 – Furnace Manual Oil Furnaces Components and replacement parts (continued) Table 14: Parts list with 4-speed motor (PSC) AMP098 (W-T) 4-SPEED MOTOR (PSC) ITEM PART # DESCRIPTION COMMENTS B03409 HEAT EXCHANGER Heat exchanger only J06L002 SEAL STRIP, 1/4 x 1/8 x 25' B03429 WIRE CHANNEL, INT.
Page 25 PMP-098 – Furnace Manual Oil Furnaces Components and replacement parts (continued) Figure 15: Parts list with variable speed motor (ECM) B50123A 11/13...
Page 26 PMP-098 – Furnace Manual Oil Furnaces Components and replacement parts (continued) Table 15: Parts list with variable speed motor (ECM) AMP098 (W-T) VARIABLE SPEED MOTOR (ECM) ITEM PART # DESCRIPTION COMMENTS B03409 HEAT EXCHANGER Heat exchangeur only J06L002 SEAL STRIP, 1/4 x 1/8 x 25' B03429 WIRE CHANNEL, INT.
Page 27: Owner's Information
PMP-098 – Furnace Manual Oil Furnaces 7. Owner’s information The furnace must be inspected and started ANNUALLY, at the beginning of the heating season, only by a qualified service technician . The service technician must perform annual service and maintenance on the furnace to ensure reliable operation. Failure to service and maintain the furnace and system could result in equipment failure, causing severe personal injury, death or substantial property damage.
Page 28 PMP-098 – Furnace Manual Oil Furnaces X40204 Rev. B 11/13...

Williamson-Thermoflo PMP-098 Manual

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