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Manuals
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Toyota Manuals
Engine
B
Repair manual
Toyota B Repair Manual
For land cruiser, dyna and coaster
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Repair manual
(268 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Repair Procedures
Identification Information
Engine Serial Number
General Repair Instructions
Engine Mechanical: Table of Contents
Diesel Engine Diagnosis
Preliminary Checks
Engine will Not Crank
Engine Cranks Slowly - will Not Start
Engine Cranks Normally but will Not Start
Rough Idle with Warm Engine
Engine Suddenly Stops
Lack of Power
Excessive Exhaust Smoke
Excessive Fuel Consumption
Engine Noise When Warm
Engine will Not Shut off with Stop Button or Key
Diesel Electrical System Diagnosis
Pre-Heating System (Super Glow Type)
Diesel Electrical System Diagnosis (11B, 13B and 13B-T)
Pre-Heating System (W/Intake Heater)
Turbocharger Diagnosis
Insufficient Acceleration, Lack of Power or Excessive Fuel Consumption
Abnormal Noise
Troubleshooting of Turbocharger Indicator Light and Warning Light Operation
Cleaning of Air Filter - Oil Bath Type
Cleaning of Air Filter - Paper Filter Type
Inspection of Alternator Drive Belt
Inspection of Glow Plugs
Inspection of Intake Heater
Inspection of Injection Nozzles
Adjustment of Valve Clearances
Adjustment of Injection Timing
Adjustment of Idle Speed and Maximum Speed
Adjustment of Idle Speed and Maximum Speed (11B, 13B, 13B-T)
Adjustment of Air Conditioner Idle-Up Setting Speed
Adjustment of Air Conditioner Idle up Setting Speed
Inspection and Adjustment of Intake Shutter
Compression Check (B and 3B)
Compression Check (11B, 13B and 13B-T)
Turbocharger 13B-T
On-Vehicle Inspection of Turbocharger
Turbocharger Components
Removal of Turbocharger
Inspection of Turbocharger
Installation of Turbocharger
Cylinder Head Components
Removal of Cylinder Head
Disassembly of Cylinder Head
Inspection, Cleaning a Repair of Cylinder Head Components
Inspect Cylinder Head for Flatness
Inspect Cylinder Head for Cracks
Clean Valves
Inspect Valve Stem and Valve Guide Bushing
If Necessary, Replace Valve Guide Bushing
Inspect and Grind Valves
Inspect and Clean Valve Seats
Inspect Valve Springs
Inspect Valve Rocker Shaft Assembly
Inspect Push Rods
Inspect Intake and Exhaust Manifolds
Assembly of Cylinder Head
Install Combustion Chambers
Install Valves
Installation of Cylinder Head
Install Push Rods
Install Valve Rocker Shaft Assembly
Adjust Valve Clearances
Install Cylinder Head Cover
Install Exhaust Manifold
Install Water Outlet Assembly
Install Intake Manifold
Timing Gears and Camshaft Components
Removal of Timing Gears and Camshaft
Remove Valve Lifters
Remove Crankshaft Pulley
Remove Timing Gear Cover
Remove Automatic Timer from Timing Gear Cover
Check Timing Gear Backlash
Check Idle Gear Thrust Clearance
Remove Idle Gear
Remove Camshaft Timing Gear and Camshaft Assembly
Remove Crankshaft Timing Gear
Inspection of Timing Gears and Camshaft
Inspect Camshaft
Inspect Idle Gears
Inspect Valve Lifters
Replacement of Camshaft (or Camshaft Timing Gear)
Remove Camshaft
Install New Camshaft
Replacement of Crankshaft Front Oil Seal
Replace Crankshaft Front Oil Seal
Installation of Timing Gears and Camshaft
Install Crankshaft Timing Gear
Install Camshaft Timing Gear and Camshaft Assembly
Install Idle Gear Shaft
Install Idle Gear
Torque Idle Gear Shaft Union Bolt
Install Automatic Timer
Install Crankshaft Pulley
Install Valve Lifters
Install Push Rod Cover
Install Vacuum Pipe
Cylinder Block Components
Disassembly of Cylinder Block
Remove Rear Oil Seal Retainer
Check Connecting Rod Thrust Clearance
Remove Connecting Rod Caps and Check Oil Clearance
Remove Piston and Connecting Rod Assemblies
Check Crankshaft Thrust Clearance
Remove Main Bearing Caps and Check Oil Clearance
Remove Crankshaft
Inspection of Cylinder Block
Remove Gasket Material
Clean Cylinder Block
Inspect Top of Cylinder Block for Flatness
Remove Cylinder Ridge
Disassembly of Piston and Connecting Rod Assemblies
Check Fit between Piston and Pin
Remove Piston Rings
Inspection and Repair of Piston and Connecting Rod Assemblies
Clean Piston
Inspect Piston Diameter and Oil Clearance
Inspect Clearance between Wall of Piston Ring Groove and New Piston Ring
Inspect Piston Ring End Gap
Check Piston Pin Fit
Inspect Connecting Rods
Replace Connecting Rod Bushings
Install New Connecting Rod Bushings
Replacement of Cylinder Liners
Remove Oil Nozzle
Remove Cylinder Liner, Install New Cylinder Liner
Check Cylinder Liner Ridge Protrusion
Boring of Cylinder Liners
Calculate Amount to Bore Cylinder Liner
Bore and Hone Cylinders to Calculated Dimensions
Inspection and Repair of Crankshaft
Inspect Crankshaft for Runout
Inspect Main Journals and Crank Pins
Inspection and Repair of Camshaft Bearing and Camshaft
Inspect Camshaft Oil Clearance
Replace Camshaft Bearings
Inspection of Valve Lifters and Valve Lifter Bores
Inspect Valve Lifter Oil Clearance
Replacement of Crankshaft Rear Oil Seal
Assembly of Piston and Connecting Rod Assemblies
Install Piston Rings
Install Bearings
Assembly of Cylinder Block
Install Main Bearings
Place Crankshaft on Cylinder Block
Install Main Bearing Caps and Lower Thrust Washers
Install Piston and Connecting Rod Assemblies
Install Connecting Rod Caps
Fuel System: Table of Contents
Replacement of Fuel Filter
Bleed Fuel Filter
Start Engine and Check for Fuel Leaks
Removal and Test of Injection Nozzles
Remove Injection Pipes
Remove Nozzle Leakage Pipe
Remove Injection Nozzles
Injection Pressure Test
Leakage Test
Spray Pattern Test
Disassembly, Cleaning and Test of Injection Nozzle
Sinking Test
Assembly of Injection Nozzles
Installation of Injection Nozzles
Removing Injection Nozzles
Disassembly Injection Nozzle
Nozzle Cleaning
Perform Pressure and Spray Pattern Test
Fuel Feed Pump
Removal and Test of Fuel Feed Pump
Disconnect Inlet and Outlet Pipes from Feed Pump
Remove Feed Pump from Injection Pump
Suction Test
Discharge Test
Disassembly of Fuel Feel Pump
Remove Priming Pump and Check Valves
Remove Feed Pump Piston
Remove Feed Pump Tappet
Insert Feed Pump Piston
Inspect Priming Pump
Install Feed Pump Tappet
Install Feed Pump Piston
Install Priming Pump and Check Valves
Installation of Fuel Feed Pump
Install Inlet and Outlet Fuel Pipes
Automatic Timer - Components
Removal of Automatic Timer
Disassembly of Automatic Timer
Remove Timer Bearing
Inspection of Automatic Timer
Inspect Timer Bearing
Inspect Timer Springs
Assembly of Automatic Timer
Install Timer Bearing
Adjustment of Automatic Timer
Adjust Advance Angle
Installation of Automatic Timer
Removal of Injection Pump
Remove Parts
Remove Injection Pump
Injection Pump - Components
Pump Body - Components
Disassembly of Injection Pump
Remove Governor Diaphragm Housing and Main Spring
Remove Governor Cover and Speed Control Spring
Remove Control Rack Levers
Remove Slider and Steel Balls
Remove Steel Ball Guide
Remove Adjusting and Stop Levers
Disassembly of Governor
Check Thrust Clearance of Full Stop Cam
Remove Boost Compensator
Remove Connecting Link of High Altitude Compensator
Remove Governor Cover Assembly
Check Thrust Clearance of Steering Lever
Check Thrust Clearance of Cam Plate
Disassemble Governor Cover Assembly
Remove Floating Lever Assembly
Check Thrust Clearance of Floating Arm
Disassembly Floating Lever Assembly
Remove Shackle and Control Rack Arm Assembly
Separate Shackle and Control Rack Arm
Check Fitting Dimensions of Sliding Weight Shaft
Check Thrust Clearance of Jointing Bolt
Remove Sliding Weight Shaft, Remove Guide Bushing
Remove Flyweight Assembly
Check Thrust Clearance of Flyweight
Remove Camshaft Bushing
Disassemble Flyweight Assembly
Check Thrust Clearance of Stopper Arm
Remove Stop Lever and Stopper Arm
Remove no 2 Full-Load Stopper Housing
Disassembly of Pump Body
Remove Pump Cove, Plate Plugs
Install SST to Tappet Service Holes
Remove Spline Shaft
Check Camshaft Thrust Clearance
Remove Pump Flange and Camshaft
Check Sliding Resistance of Control Rack
Remove Tappets, Plungers and Pinions
Remove Control Rack
Remove Delivery Valves and Pump Cylinders
Remove Governor Housing
Inspection of Injection Pump
Inspect Delivery Valves
Inspect Pump Plungers
Inspect Control Rack and Pinion
Inspect Springs
Inspect Tappets
Inspect High Altitude Compensator
Inspect Boost Compensator
Replacement of Bearings and Oil Seals
Replace Bearing of Speed Control Screw
Replace Oil Seal of Lever Shaft
Assembly of Injection Pump
Assembly of Pump Body
Mount Pump Housing to SST
Install Governor Housing
Install Control Rack and Pinions
Install Plungers and Tappets
Torque Delivery Valve Holders
Install Spline Shaft
Remove SST from Tappet Service Holes
Install Plate Plugs
Install Pump Cover
Adjusting of Pump Body
Pre-Test Check and Preparation
Adjust Injection Timing
Adjust Injection Volume
Assembly of Governor
Install Stop and Adjusting Levers
Install Steel Balls and Slider
Install Control Rack Levers
Install Speed Control Spring and Governor Cover
Install High Altitude Compensator
Install Governor Diaphragm
Adjustment of Governor
Check Air-Tight of Vacuum Chamber
Adjust Pneumatic Governor Section
Adjust Mechanical Governor Section
Adjust Speed Control Spring
Adjust Total Injection Volume
Seal Parts
Install Stopper Arm and Stop Lever
Install No2 Full Load Stopper Housing
Assembly Flyweight
Check Thrust Clearance of Damper
Install Dampers and Camshaft Bushing
Install Flyweight Assembly
Install Guide Bushing
Install Slide Weight Shaft
Assemble Shackle and Control Rack Arm
Install Shackle and Control Rack Arm Assembly
Assembly Floating Lever
Install Floating Lever Assembly
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Table of
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Table of Contents
Troubleshooting
Troubleshooting Of Turbocharger Indicator Light And Warning Light Operation
28
Cooling System - Troubleshooting
216
Lubrication System: Troubleshooting
228
Starting System Troubleshooting
262
Charging System: Precautions
280
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This manual is also suitable for:
3b
11b
13b
13b-t
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