Toyota 1CD-FTV Diesel Engine Manuals

Manuals and User Guides for Toyota 1CD-FTV Diesel Engine. We have 1 Toyota 1CD-FTV Diesel Engine manual available for free PDF download: Manual

Toyota 1CD-FTV Manual (82 pages)

Brand: Toyota | Category: Engine | Size: 3.3 MB

General Information
1
General Description
1
Index
1
Preparation
1
Service Specifications
2
Terms Definition
2
Si Unit
3
Repair Instruction
4
Precaution
4
To Prevent from Entering Foreign Substances
4
To Prevent Scratches on the Parts
4
Removal and Installation of Fuel Control Parts
5
Removing and Installing of Fuel System Parts
5
Removal and Installation of Engine Intake Parts
6
Handling of Hose Clamps
6
Terms
7
Abbreviations
7
Intake
15
Preparatio
15
Engine Mechanical
16
Equipment
19
Lubrication
20
Starting & Charging
21
Standard Bolt
23
How to Determine Bolt Strength
23
Specified Torque for Standard Bolts
24
How to Determine Nut Strength
25
Old Standard Hexagon Nut
25
Service Data
27
Torque Specification
29
Turbocharger Sub−Assy
33
Inspect Turbine Shaft
33
Inspect Actuator Operation
33
Partial Engine Assy
34
Overhaul
37
Remove Oil Filler Cap Sub−Assy
37
Remove Nozzle Holder Seal
37
Remove Cylinder Head Cover Sub−Assy
37
Remove Injector Assy
38
Remove Exhaust Fuel Addition Injector Assy
38
Remove Camshaft Timing Pulley
38
Remove Timing Belt Idler Sub−Assy No.1
38
Remove Crankshaft Timing Pulley
39
Remove Camshaft Oil Seal Retainer
39
Remove Water Pump Assy
39
Remove Camshaft
39
Remove Cylinder Head Sub−Assy
40
Remove Oil Pan Sub−Assy No.2
40
Remove Oil Strainer Sub−Assy
40
Remove Oil Regulator Assy
41
Remove Oil Pan Insulator
41
Remove Oil Pan Sub−Assy
41
Remove Oil Pump Assy
41
Remove Engine Rear Oil Seal Retainer
42
Remove Oil Check Valve Sub−Assy
42
Remove Camshaft Oil Seal
42
Install Camshaft Oil Seal
42
Remove Crankshaft Seal
43
Install Crankshaft Seal
43
Remove Engine Rear Oil Seal
43
Install Engine Rear Oil Seal
43
Install Cylinder Block Water Drain Cock Sub−Assy
44
Install Oil Check Valve Sub−Assy
44
Install Engine Rear Oil Seal Retainer
44
Install Oil Pump Assy
45
Install Oil Pan Sub−Assy
46
Install Oil Strainer Sub−Assy
46
Install Oil Pan Sub−Assy No.2
47
Install Cylinder Head Sub−Assy
47
New Gasket Matrix
48
Install the Cylinder Head Bolts
49
Install Camshaft
49
Install No.2 Camshaft
50
Install the Camshaft Bearing Caps
50
Inspect Valve Clearance
51
Adjust Valve Clearance
51
Remove the Adjusting Shim
51
Adjusting Shim Selection Chart (Intake)
53
Adjusting Shim Selection Chart (Exhaust)
54
Install Water Pump Assy
55
Install Camshaft Oil Seal Retainer
55
Install Crankshaft Timing Pulley
55
Install Timing Belt Idler Sub−Assy No.2
56
Install Timing Belt Idler Sub−Assy No.1
56
Install Camshaft Timing Pulley
56
Install Injector Assy
56
Install Cylinder Head Cover Sub−Assy
58
Cylinder Block Assy
59
Inspect Connecting Rod Thrust Clearance
60
Inspect Connecting Rod Oil Clearance
60
Remove Piston Sub−Assy W/Connecting Rod
62
Connecting Rod Big End Inside Diameter
62
Crankshaft Crank Pin Diameter
62
Standard Size Bearing Center Wall Thickness
62
Inspect Crankshaft Thrust Clearance
63
Remove Crankshaft
63
Remove Sub−Assy Oil Nozzle No.1
63
Remove Cylinder Block Oil Orifice
64
Remove Piston Ring Set
64
Remove W/Pin Piston Sub−Assy
64
Inspect Cylinder Block for Flatness
65
Inspect Cylinder Bore Diameter
65
Inspect W/Pin Piston Sub−Assy
65
Inspect Ring Groove Clearance
67
Inspect Piston Ring End Gap
67
Standard End Gap
67
Maximum End Gap
67
Inspect Connecting Rod Bolt
68
Inspect Crankshaft
68
Inspect Cylinder Block Oil Orifice
68
Inspect Crankshaft Oil Clearance
68
Cylinder Block Main Journal Bore Diameter
71
Crankshaft Main Journal Diameter
71
Install Tight Plug
72
Standard Depth
72
Install Ring Pin
73
Cylinder Head Side
73
Lower Side
73
Front Side
73
Install Straight Pin
74
Install Stud Bolt
74
Install Cylinder Block Oil Orifice
75
Install Sub−Assy Oil Nozzle No.1
75
Install Crankshaft
75
Install W/Pin Piston Sub−Assy
76
Install Connecting Rod Bearing
77
Install Piston Sub−Assy W/Connecting Rod
77
Water Pump Assy
79
Oil Pump Assy
80
Inspect Oil Pump Assy
80
Starter Assy
81

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