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SK50M Dio
Service manual
Honda SK50M Dio Service Manual
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Table Of Contents
118
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118
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Important Safety Notice
General Information: Contents & Safety
Model Identification
Specifications
Tools
Lubrication and Seal Points
Cable and Harness Routing
Frame/Body Panels/Exhaust System: Service Information, Troubleshooting
Side Cover
Frame Body Cover
Luggage Box
Center Cover
Seat
Floor Board
Front Cover
Frame Cover Removal/Installation
Frame Cover Locations
Frame Cover Removal Chart
Front Inner Cover
Rear Fender
Handle Rear Cover
Handle Front Cover
Fuel Tank Removal/Installation
Muffler Removal/Installation
Maintenance: Contents
Maintenance: Service Information
Service Access Guide
Maintenance Schedule
Oil Pump and Oil Line
Headlight Aim
Oil Pump Control Cable Adjustment
Lubrication System: Service Information, Troubleshooting
Lubrication System Diagram
Oil Pump Removal/Installation
Oil Tank Removal/Installation
Fuel System: Service Information
Fuel System: Troubleshooting
Carburetor Removal/Installation
Throttle Valve Disassembly/Assembly
Carburetor Disassembly/Assembly
Reed Valve Removal/Installation
Air Cleaner Case Removal/Installation
Fuel Pump Removal/Installation
Fuel Pump Inspection
Air Bleeding
Engine Removal/Installation: Contents
Engine Removal/Installation: Service Information
Engine Removal/Installation
Cylinder Head/Cylinder/Piston: Contents
Cylinder Head/Cylinder/Piston: Service Information, Troubleshooting
Cylinder Head, Cylinder, Piston Removal and Installation
Kickstarter/Drive Pulley/Clutch/Driven Pulley: Service Information, Troubleshooting
Left Crankcase Cover Removal/Installation
Kickstarter Removal/Installation
Kickstarter Inspection
Kickstarter Driven Gear Installation
Drive Pulley and Clutch/Driven Pulley Removal/Installation
Drive Pulley Face Removal/Installation
Clutch Outer Nut Removal/Installation
Movable Drive Face Disassembly/Assembly
Clutch/Driven Pulley Disassembly/Assembly
28 MM Special Nut Removal/Installation
Final Reduction: Service Information, Troubleshooting
Final Reduction Disassembly/Assembly
Driveshaft Replacement
Crankcase/Crankshaft: Service Information, Troubleshooting
Crankcase Separation/Assembly
Crankcase Separation
Crankshaft Removal/Installation
Crankcase Assembly
Front Wheel/Suspension/Steering/Brake: Service Information, Troubleshooting
Front Wheel Removal/Installation
Front Wheel Disassembly/Assembly
Front Brake Panel Disassembly/Assembly
Throttle Housing Removal/Installation
Handlebar Removal/Installation
Steering Stem Removal/Installation
Top Cone Race/Stem Lock Nut Installation
Fork Disassembly/Assembly
Rear Wheel/Suspension/Brake: Service Information, Troubleshooting
Rear Wheel Removal/Installation
Rear Brake Disassembly/Assembly
Shock Absorber Removal/Installation
Charging System/Alternator: Service Information
Charging System/Alternator: System Location
Charging System/Alternator: Troubleshooting
Battery Removal/Installation
Charging System Inspection
Leak Test
Regulated Voltage/Ampere Inspection
Lighting Voltage Inspection
Regulator/Rectifier
Wire Harness Inspection
Unit Inspection
Alternator Removal/Installation
Alternator Inspection
Resistor Inspection
Flywheel Nut Removal/Installation
Ignition System: Contents
Ignition System: Service Information
Ignition System: Location
Ignition System Troubleshooting
Ignition System Inspection
Ignition Coil Primary Peak Voltage
Exciter Coil Peak Voltage
Pulse Generator Peak Voltage
Ignition Coil Removal
Ignition Coil Continuity Test
Ignition Timing
Exciter Coil
Pulse Generator
Electric Starter: Service Information
Electric Starter: System Location
Electric Starter: Troubleshooting
Starter Motor Removal/Installation
Starter Motor Disassembly/Assembly
Lights/Meters/Switches: Service Information
Fuel Level Sensor Inspection
Oil Level Switch Inspection
Ignition Switch Replacement
Bulb Replacement
Front Turn Signal Light
Instrument/Indicator Light
Taillight
Rear Turn Signal Light
Rear Combination Dummy Removal/Installation
Wiring Diagram
Troubleshooting: Contents
Engine Does Not Start or Is Hard to Start
Engine Lacks Power
Poor Performance at Low and Idle Speeds
Poor Performance at High Speed
Index
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Specifications
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System: Service Information, Troubleshooting
22
Lubrication System: Service Information, Troubleshooting
38
Fuel System: Troubleshooting
43
Cylinder Head/Cylinder/Piston: Contents
54
Kickstarter/Drive Pulley/Clutch/Driven Pulley: Service Information, Troubleshooting
57
Final Reduction: Service Information, Troubleshooting
66
Crankcase/Crankshaft: Service Information, Troubleshooting
69
Front Wheel/Suspension/Steering/Brake: Service Information, Troubleshooting
74
Rear Wheel/Suspension/Brake: Service Information, Troubleshooting
83
Charging System/Alternator: Troubleshooting
89
Ignition System Troubleshooting
98
Electric Starter: Troubleshooting
105
Troubleshooting: Contents
113
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