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Yamaha YSP10 manual available for free PDF download: Service Information
Yamaha YSP10 Service Information (120 pages)
Brand:
Yamaha
| Category:
Printer
| Size: 7.61 MB
Table of Contents
Table of Contents
2
Preparation before Machine Installation
4
Required Tools and Materials
4
Line Alignment Jig Arrangement
5
How to Use the L-Type Line Alignment Jig Set
6
How to Use the L-Type Line Alignment Jig with the Glass Board's Frame
7
How to Use the Offset Line Alignment Jig Set
7
Preparation before Bringing in the Machine
9
Check the Route in the Factory to Bring in the Machine
9
Power and Air Supplies
10
About the Use of Hand Lifter and the Gravity Center of YSP10
11
Workflow to Install a YSP10
12
Bring in the Machine to the Installation Site
13
Remove Shipping Brackets
14
Remove the Shipping Brackets for the Universal Mask Holder (Optional)
14
Remove the Shipping Brackets for the Cleaner
15
Remove the SY-Axes Shipping Brackets
15
Remove the CX-Axes Shipping Brackets
15
Remove the CY-Axes Shipping Brackets
16
Remove the Squeegee Head Cable Ties
16
Remove the PSC FX-Axes Shipping Brackets (Optional)
17
Remove the Board Press Cable Ties (Optional)
17
Remove the Solder Guard Shipping Brackets (Optional)
18
Remove the Mask Stopper Shipping Brackets (Standard Model)
18
Remove the XYR-Axes (Printing Table) Shipping Brackets
19
Remove the Shipping Brackets for Automatic Mask Exchange Unit (Optional)
19
Remove the Shipping Brackets for Automatic Solder Transfer Unit (Optional)
20
Confirm and Connect the Solvent Tank
21
Confirm the Solvent Tank Condition
21
Connect the Solvent Pump Joint and the Production Preparation
21
Install Accessories Packaged with the Machine
24
Install the Signal Tower
24
Install the Operation Monitor on the Machine
24
Install the Stylus and Its Holder
26
Install the Keyboard and Mouse (Optional)
27
Install the Keyboard
27
Connect the Power Cable and Air Hose to the Machine
28
Connect the Power Cable to the Machine
28
Connect the Air Hose to the Machine
29
Power on the Machine and Perform Return-To-Origin
30
Turn on the Mains Electricity and Air Supply to the Machine
30
Load the Board Data and Change the Conveyor Width
33
Line Alignment Procedures
35
Remove the Lower Cover on the Rear Side
35
Preparation for the Front Side
35
Adjust the Machine Horizontal Level and Conveyor Height
36
Fasten the Levelling Bolts
44
Connect Board Transfer Signal Lines and Check Their Connection
46
Connect Board Transfer Signal Lines to YSP10
46
Access the Vmspec Screen
47
Check the Signal Communication from YSP10 to Its Upstream Machine
48
Check the Board Request Signal from the Downstream Machine to YSP10
49
Board Transfer Test
51
Install the Air Conditioning Unit (Optional)
52
Power Ratings of the Air Conditioning Unit
52
CE Transformer
52
Modify Cable Connections of the CE Transformer
53
Connect Power Cables to the CE Transformer
54
Connect the Power Cable to the Air Conditioning Unit
56
Connect between the Air Conditioning Unit and YSP10
58
Check Vmspec Settings
59
Check the Operation of the Air Conditioning Unit and Temperature Sensor
60
Connect Air Duct between the Air Conditioning Unit and YSP10
61
Adjustments after Installing YSP10
62
Workflow
62
Required Jigs
63
Reference Marks Used for Adjustment
65
Start the Calibsm Utility
66
Check the "Motor Reference" Values
67
Adjust CY-Axis Dual Drive Offset
69
Adjust the R-Axis Initial Positions
71
Adjust the R-Axis Linearity
75
Check and Adjust the Board Transfer Positions (y and Z)
77
Adjust Camera Lighting Conditions
81
Check Lightness Adjustment Tools
81
Adjust the Mask Camera's Lightness
82
Adjust the PCB Camera's Lightness
85
Adjust the Inspection Camera's Lightness (Optional)
88
Adjust Camera Scales and Positions
90
Adjust the Mask Camera's Scale
90
Adjust the PCB Camera's Scale and Position
94
Adjust the Inspection Camera's Scale and Position (Optional)
98
Print Feedback Adjustment
102
Required Tools
103
Conveyor Set-Up for Print Operation
104
Print Feedback Adjustment
105
Procedures after Installation and Adjustment Work
115
Reinstall Machine Covers
115
Move the Maintenance Board Data to a Safe Location
115
Time Setting of Windows os
115
Backup System Data
118
Backup Calibsm Adjustment Data
118
Check Machine Operating Conditions
119
Revision History
120
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