Yamaha YSP10 Service Information
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Yamaha YSP10 Service Information

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MACHINE TYPE
:
CLASSIFICATION
:
REFERENCE
:
YSP10 installation and adjustment procedures
General description
This document describes how to carry in, install, and adjust YSP10.
About this document:
•
This document is intended for service engineers.
•
YAMAHA is not responsible for any problems caused by the misuse of the document.
This document contains the method to edit the system data that affects the customer's machine
•
condition.
•
Make sure to thoroughly understand the contents of the document, and perform the adjustments on
your own responsibility.
About the safety:
Strictly follow the safety precautions in the "Safety" section in the "Operation Manual".
Disclaimers:
This document contains the preliminary information subject to change in the future.
The information contained in this document represents the current view of YAMAHA on the issues discussed as of
the date of issuance. As YAMAHA must respond to changing market conditions, it should not be interpreted to be a
commitment on the part of YAMAHA, and YAMAHA cannot guarantee the accuracy of any information presented
after the date of issuance.
This document is provided for information purposes only, and it is provided without any warranties, either express or
implied.
It is the responsibility of the user to comply with all applicable copyright laws. Without limiting the rights under
copyright, no part of this document may be reproduced, stored in or introduced into a retrieval system, or transmitted
in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose,
without the written permission of YAMAHA.
However, this shall not be construed to limit the user's right granted by Copyright law.
YAMAHA may have patents, patent applications, trademarks, copyrights, or other intellectual property rights
covering subject matter in this document. Except as expressly provided in any written license agreement from
YAMAHA, this document does not give users any license to these patents, trademarks, copyrights, or other
intellectual property.
The names of actual companies and products mentioned in this document may contain the trademarks of their
respective owners.
YSP10
Installation and Adjustment
SI1004008E: General procedures for
carrying in and installing a machine
1/120
Service Information
ISSUED DATE: September 18, 2019
REVISED DATE: November 4, 2021
SI1906002J-002 : YSP10 installation and adjustment procedures
For Service Engineers
No: SI1906002E-002

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Summary of Contents for Yamaha YSP10

  • Page 1 The information contained in this document represents the current view of YAMAHA on the issues discussed as of the date of issuance. As YAMAHA must respond to changing market conditions, it should not be interpreted to be a commitment on the part of YAMAHA, and YAMAHA cannot guarantee the accuracy of any information presented after the date of issuance.

  • Page 2: Table Of Contents

    1.3.2. Power and air supplies ........................10 1.3.3. About the use of hand lifter and the gravity center of YSP10 ............11 Workflow to install a YSP10 ...................... 12 Bring in the machine to the installation site ................13 Remove shipping brackets ....................... 14 4.1.
  • Page 3 12.7. Check VmSpec settings ......................59 12.8. Check the operation of the air conditioning unit and temperature sensor ....... 60 12.9. Connect air duct between the air conditioning unit and YSP10 ..........61 Adjustments after installing YSP10 ..................62 13.1. Workflow ........................... 62 13.2.

  • Page 4: Preparation Before Machine Installation

    To transfer several boards continuously, Board to test transfer prepare at least two boards. condition (at least) Prepare CUK-B0301 board (used for print feedback) or CUK-98001 board. Cutting pliers To cut off the cable ties 4/120 SI1906002J-002 : YSP10 installation and adjustment procedures...

  • Page 5: Line Alignment Jig Arrangement

    “1.2.2 How to use the L-type line alignment jig with the glass board’s frame” on page 7 for how to use the jig set. Description Part name Part number Q’ty Glass board with its glass FRAME,GLASS PCB 8-0 KM0-M8811-80 removed 5/120 SI1906002J-002 : YSP10 installation and adjustment procedures...

  • Page 6: How To Use The L-Type Line Alignment Jig Set

    1.2.1. How to use the L-type line alignment jig set Fit the jigs against the conveyor rail in the direction of arrows  2 While preserving the condition of  , press the jigs with each other. KKE-M8811-00 KKE-M8811-10 6/120 SI1906002J-002 : YSP10 installation and adjustment procedures...

  • Page 7: How To Use The L-Type Line Alignment Jig With The Glass Board's Frame

    1.2.3. How to use the offset line alignment jig set Before using the offset line alignment jig, reassemble the LINE MEASURE 1 in advance. Remove the knob of the LINE MEASURE 1. Remove the knob. LINE MEASURE 1 （KLF-M8810-A0） 7/120 SI1906002J-002 : YSP10 installation and adjustment procedures...
  • Page 8 Fit the jigs against the conveyor rail in the direction of arrows  While preserving the condition of  , press the LINE MEASURE 1. LINE MEASURE 1 Check the conveyor position offset here. 8/120 SI1906002J-002 : YSP10 installation and adjustment procedures...

  • Page 9: Preparation Before Bringing In The Machine

    Check that the building entrance is wide enough to bring in the machine. Also if the machine is used upstairs, check that the capacity of the elevator or crane is sufficient. Note that YSP10 is not equipped with a bolt for crane, thus gondola type crane is required.

  • Page 10: Power And Air Supplies

    The following instructions are described in the machine delivery spec sheets: Power supply: Customers are requested to prepare power cables and power the machine. Air supply: Customers are requested to prepare a 30SH socket air hose.  SI1906002E-000=YSP10 installation and adjustment procedures 10/120...

  • Page 11: About The Use Of Hand Lifter And The Gravity Center Of Ysp10

    However, when YSP10 is moved to lateral direction, insert a hand lifter from sideways and slightly front of the center of YSP10. Also, do not lift all at once, but lift a little to make sure if it is stable and then lift and transfer YSP10.

  • Page 12: Workflow To Install A Ysp10

    For Service Engineers Service Information 2. Workflow to install a YSP10 Start Bring in the machine to the installation site (page 13) Remove shipping brackets (page 14) Confirm and connect the solvent tank (page 21) Install accessories packaged with the machine (page 24)

  • Page 13: Bring In The Machine To The Installation Site

    Place the machine near its installation location provisionally. If possible insert a pair of sliding paper under four leveling bolts respectively. See “9.3 Adjust the machine horizontal level and conveyor height.”, Step 3 for information. SI1906002E-001=YSP10 installation and adjustment procedures 13/120...

  • Page 14: Remove Shipping Brackets

    Remove the shipping brackets from the machine referring to the shipping brackets removal checklist separately provided. As to the normal YSP10, shipping brackets can be accessed and removed from front side of machine. Caution If you execute the return-to-origin operation with some shipping brackets remaining, costly machine damage can result.

  • Page 15: Remove The Shipping Brackets For The Cleaner

    Removing procedure Bracket Remove the shipping bracket placed at right of the camera unit using a hexagon wrench. KMJ-M750C-00 / Qty:1 M5 x10 Flange Bolt 90990-32J011/ Qty:2 Yellow ribbon is tied to the shipping brackets. SI1906002E-001=YSP10 installation and adjustment procedures 15/120...

  • Page 16: Remove The Cy-Axes Shipping Brackets

    380mm / Qty:4 When the machine is PSC type, take care to the solder width sensor placed at the right side of the squeegee head. SI1906002E-001=YSP10 installation and adjustment procedures 16/120...

  • Page 17: Remove The Psc Fx-Axes Shipping Brackets (Optional)

    The board press is fixed Cut and remove the Yellow Ribbon fixing the board press unit on the machine with placed at the left side of the camera unit using a scissors or Yellow Ribbon. SI1906002E-001=YSP10 installation and adjustment procedures 17/120...

  • Page 18: Remove The Solder Guard Shipping Brackets (Optional)

    91312-05030 / Qty:1 the back side of the squeegee unit using a hexagon wrench. Yellow ribbon is tied to the bolt. Notes: When the machine is the optional auto-mask-change type, the mask stopper is not fixed. SI1906002E-001=YSP10 installation and adjustment procedures 18/120...

  • Page 19: Remove The Xyr-Axes (Printing Table) Shipping Brackets

    Remove the shipping brackets attached to the right and left side of the automatic mask exchanger using a hexagon KMJ-M2924-00 / Qty:2 wrench. M5 x10 Flange Bolt View from the 90990-32J011/ Qty:4 rear side Yellow ribbon is tied to the shipping brackets. SI1906002E-001=YSP10 installation and adjustment procedures 19/120...

  • Page 20: Remove The Shipping Brackets For Automatic Solder Transfer Unit (Optional)

    Remove the shipping brackets attached to the right and left side of the automatic solder transfer unit using a hexagon KMJ-M28Y1-00 / Qty:2 wrench. M5 x10 Flange Bolt 90990-32J011/ Qty:4 View from the rear side Yellow ribbon is tied to the shipping brackets. SI1906002E-001=YSP10 installation and adjustment procedures 20/120...

  • Page 21: Confirm And Connect The Solvent Tank

    Connect the joint at the solvent pump inlet. Remove the yellow ribbons tied to the joint and connect the solvent pump joint. SI1906002E-001=YSP10 installation and adjustment procedures 21/120...
  • Page 22 Connect the joint at the cleaner nozzle. Remove the yellow ribbons tied to the joint and connect the cleaner nozzle joint. Note The joints employ coupler system. Push to connect until clicking and then confirm not pulling out. SI1906002E-001=YSP10 installation and adjustment procedures 22/120...
  • Page 23 See “2.1 Replacement of roll paper” of YSP10 User’s Manual to attach roll paper to the cleaner. Prepare cleaner solvent. See “2.3.2 How to refill solvent” of YSP10 User’s Manual to attach the cleaner solvent bottle to the machine. Send cleaner solvent manual operation 1.

  • Page 24: Install Accessories Packaged With The Machine

    Set screws on the monitor rear side. Set 4 screws packaged with the machine on the monitor rear side. Do not screw in the screws completely but leave the clearance approximately 5mm. Leave some clearance. SI1906002E-001=YSP10 installation and adjustment procedures 24/120...
  • Page 25 2. Pull out the monitor bracket to the front side. Monitor angle mounting bolt Hook the monitor on the bracket. Installing holes of the monitor bracket are shaped like U letter or keyhole. Mount the monitor. Mount the monitor with a Philips screwdriver. SI1906002E-001=YSP10 installation and adjustment procedures 25/120...

  • Page 26: Install The Stylus And Its Holder

    First, temporarily tighten the cable ties, arrange all the harnesses and then fix them. 6.2.1. Install the stylus and its holder Install the stylus holder at the lower right part of the operation monitor. SI1906002E-001=YSP10 installation and adjustment procedures 26/120...

  • Page 27: Install The Keyboard And Mouse (Optional)

    Connect the USB connector of the keyboard to the upper one of 2 USB port. Collect and arrange the harnesses on the keyboard stand or into the keyboard stand. Nylon clip Keyboard Collect the harnesses on the keyboard stand or into the keyboard stand. USB port for keyboard SI1906002E-001=YSP10 installation and adjustment procedures 27/120...

  • Page 28: Connect The Power Cable And Air Hose To The Machine

     Power supply/frequency Single-phase 200/208/220/230VAC +/-20 / 50Hz/60Hz Power capacity 6.9kVA Power consumption (50/60Hz) 1.2kW The supply air specification of YSP10  Clean and dry air Supply air pressure Supply pressure: 0.45MPa or higher Air connecting coupler High coupler, made by NITTO KOHKI co, ltd,. 30SH, socket-...

  • Page 29: Connect The Air Hose To The Machine

    Electrical wiring work shall be performed by a certified electrician. Tips The power input terminal of YSP10 can be connected with M5-sized round terminal or fork-tongue terminal. Select only round terminal for ground wire. 7.2. Connect the air hose to the machine Connect the air hose mounting the coupler on the tip to the inlet of air filter placed in the lower left door.

  • Page 30: Power On The Machine And Perform Return-To-Origin

    Check inside of the machine for remaining tools and parts. Check that the main switch of the machine is turned off. Turn on the main circuit breaker as shown in the below figure. Turn on the main circuit breaker SI1906002E-001=YSP10 installation and adjustment procedures 30/120...
  • Page 31 Warning Serious injuries and/or machine damage can result if you fail to confirm safety of the machine environment or alert nearby operators aloud to possible hazard before executing return-to-origin. SI1906002E-001=YSP10 installation and adjustment procedures 31/120...
  • Page 32 In response to the message of step 8, press the [Yes] button. Return- to-origin process is executed. Upon completion of return-to-origin, press the [Operator] button. In the provided screen, under [GROUP NAME], select “Administrator”. Tips See the YSP10 user’s manual for further information. SI1906002E-001=YSP10 installation and adjustment procedures 32/120...

  • Page 33: Load The Board Data And Change The Conveyor Width

    Load the board data for calibration and change the conveyor width as same as the line alignment jig to be used. Tips As to YSP10, it is necessary to load the board data before changing the conveyor width. Select the board data “CALIB_B0301_PRINTER”. See the YSP10 User’s manual for details.
  • Page 34 L-shaped line alignment jig or glass frame of board Press the [OK] button to perform the conveyor width adjustment. Press Caution After setting the conveyor width, DO NOT apply force on the conveyor frame. Otherwise the conveyor width may change. SI1906002E-001=YSP10 installation and adjustment procedures 34/120...

  • Page 35: Line Alignment Procedures

    Loosen 4 screws on the rear lower cover using a Phillips screwdriver. Remove the rear lower cover by uplifting a little and pulling out. *1 For YSP10 with automatic mask exchange unit, the rear lower cover can be removed without removing the rear upper cover.

  • Page 36: Adjust The Machine Horizontal Level And Conveyor Height

    Lower the jack completely and remove it from the machine. Warning When lowering the jack, cue bystanders out aloud to ensure safety. Repeat Step 2 through 4 for the remaining leveling bolts. SI1906002E-001=YSP10 installation and adjustment procedures 36/120...
  • Page 37 (upper nut of the leveling bolt). arrow to loosen. Open the front lower cover and set the spirit level gauge inside of the machine as shown below. X direction Y direction SI1906002E-001=YSP10 installation and adjustment procedures 37/120...
  • Page 38 0.3mm and 90 degrees by 0.5mm. To adjust the machine level, rather than rotating one leveling bolt at a time, rotating two bolts in conjunction is easier and more efficient for adjusting X or Y direction levels respectively. SI1906002E-001=YSP10 installation and adjustment procedures 38/120...
  • Page 39 Board transfer height (distance from the floor to the 900 +/- 10mm conveyor belt upper surface) Metal tape measure Measure with a board on the conveyor. Measure the height of the board lower surface (conveyor belt upper surface). SI1906002E-001=YSP10 installation and adjustment procedures 39/120...
  • Page 40 Phillips screwdriver. This procedure is not necessary for the extension specification machines. Set the line alignment jig on the conveyor. Set another line alignment jig on the downstream (or upstream) machine which requires line alignment. SI1906002E-001=YSP10 installation and adjustment procedures 40/120...
  • Page 41 (approx. 0.5mm). In consideration of this, the line alignment is to be adjusted. View from directly above View from the side Note The desirable difference between the board transfer height is 0 through 0.1mm higher from downstream machine. SI1906002E-001=YSP10 installation and adjustment procedures 41/120...
  • Page 42 Remove the spirit level gauge from the machine. Caution Be sure to remove the spirit gauge. Otherwise machine crash or other failure. SI1906002E-001=YSP10 installation and adjustment procedures 42/120...
  • Page 43 Caution Raising the machine by a jack too far may let the YSP10’s conveyor hit another machine’s conveyor. Be sure to check around the machine before raising. Readjust the machine horizontal level and the conveyor to conveyor connection.

  • Page 44: Fasten The Levelling Bolts

    (approx. 0.5 mm). Set two 46mm spanners on the upper and lower nuts respectively. 2 Rotate the upper spanner in the direction of arrow to tighten the lock nut. 1 Fix the below spanner. SI1906002E-001=YSP10 installation and adjustment procedures 44/120...
  • Page 45 Perform readjustment in this step without using sliding paper. When readjustment has been made, repeat the procedure in this section from Step 1. When the machine horizontal level has been confirmed proper, fastening of the leveling bolts is complete. SI1906002E-001=YSP10 installation and adjustment procedures 45/120...

  • Page 46: Connect Board Transfer Signal Lines And Check Their Connection

    Service Information 10. Connect board transfer signal lines and check their connection Connect the board transfer signal lines from the upstream and downstream machines to YSP10. 10.1. Connect board transfer signal lines to YSP10 Remove the upper and lower covers of the machine rear side, relevant connectors can be accessed.

  • Page 47: Access The Vmspec Screen

    The VmSpec screen cannot be opened unless the CalibSm utility is closed. Press the [Machine] button in the application screen. The VmSpec screen appears. In the left pane of the VmSpec screen, select [Machine Information] > [Installation Setting]. SI1906002E-001=YSP10 installation and adjustment procedures 47/120...

  • Page 48: Check The Signal Communication From Ysp10 To Its Upstream Machine

    Check that the upstream machine receives the board request signal properly. Note At present there is no YAMAHA machine product that serves as an upstream machine of YSP10, thus the upstream machine is always a non-YAMAHA machine. Be sure to ask the customer or the machine maker’s service representative to perform this task.

  • Page 49: Check The Board Request Signal From The Downstream Machine To Ysp10

    When the downstream machine is a YAMAHA machine, on the machine’s application, turn on the address corresponding to “BUSY OUT” (board request signal) as shown below. If the downstream machine is not a YAMAHA, ask the customer or the machine maker’s service representative to perform equivalent task.
  • Page 50 For Service Engineers Service Information In the [Unit] screen, select the [Conveyor] tab. Check that the “Busy In” signal is ON. When the Busy In signal is ON, the board request signal is communicated properly. Failure SI1906002E-001=YSP10 installation and adjustment procedures 50/120...

  • Page 51: Board Transfer Test

    As for non-YAMAHA machines, check with the customer. Select board data for board transfer test for all the machines to be tested. If the board data does not exist, develop one. As for non-YAMAHA machines, ask the customer to develop board data.

  • Page 52: Install The Air Conditioning Unit (Optional)

    These materials are available at YAMAHA Service WEB site. 12.1. Power ratings of the air conditioning unit The air conditioning unit requires separate power supply than for YSP10, thus requires a separate power cable from the mains power supply. Warning Electrical wiring work shall be performed by a certified electrician.

  • Page 53: Modify Cable Connections Of The Ce Transformer

    The cable diagram sticker is on the top of the cover removed in Step 1. According to the cable diagram sticker (colored portion in below left figure), rewire the terminal blocks (colored portions in below right figure. SI1906002E-001=YSP10 installation and adjustment procedures 53/120...

  • Page 54: Connect Power Cables To The Ce Transformer

    Be sure to turn off the mains power power before starting service work. distribution panel turned Not powered Remove the front lower cover of the CE transformer. Cover Remove 3 screws using a Phillips screwdriver. Remove the cover. SI1906002E-001=YSP10 installation and adjustment procedures 54/120...
  • Page 55 (Below the right-side breaker) Connect the air conditioning unit’s power cable to the terminal block’s lower row. (Below the left-side breaker) Connect the power cable from the mains to the terminal block’s lower row. SI1906002E-001=YSP10 installation and adjustment procedures 55/120...

  • Page 56: Connect The Power Cable To The Air Conditioning Unit

    Remove the front cover (works as a filter case) of the air conditioning unit. The front cover can be removed by hooking your fingers into 2 holes (left and right) on the front cover and uplifting it diagonally. Front cover SI1906002E-001=YSP10 installation and adjustment procedures 56/120...
  • Page 57 If the power cables of L1/L2/L3 are connected oppositely, an error number “E0 10” occurs in the digital display located at upper right of the air conditioning unit when powered on. In this case, turn off the mains power supply and reverse the power cables connected to L1 and L3. SI1906002E-001=YSP10 installation and adjustment procedures 57/120...

  • Page 58: Connect Between The Air Conditioning Unit And Ysp10

    For Service Engineers Service Information 12.6. Connect between the air conditioning unit and YSP10 Connect the communication cable and the temperature sensor cable between the air conditioning unit and YSP10. Open the rear bottom cover of YSP10. Remove the rear top cover and then open the rear bottom cover.

  • Page 59: Check Vmspec Settings

    Check that [Machine Information] > [Installation Setting] > [Option] > [Air Unit] is set to “Exist”. Save the setting if any change has been made. Then reload board to data to enable the change. SI1906002E-001=YSP10 installation and adjustment procedures 59/120...

  • Page 60: Check The Operation Of The Air Conditioning Unit And Temperature Sensor

    Pull up to remove the float sensor in drain tank. Raise the float switch by the finger to confirm that the air conditioner indicates an error status (C090). Pull out above. Raise the floating switch by finger. SI1906002E-001=YSP10 installation and adjustment procedures 60/120...

  • Page 61: Connect Air Duct Between The Air Conditioning Unit And Ysp10

    Temperature sensor 12.9. Connect air duct between the air conditioning unit and YSP10 Connect the air conditioning unit vent and the intake port of YSP10 with an air duct of 2.5m length. Air from the air conditioning unit to YSP10 shall not be disturbed.

  • Page 62: Adjustments After Installing Ysp10

    For Service Engineers Service Information 13. Adjustments after installing YSP10 13.1. Workflow Check “Motor reference” values (P67) Adjust the Dual drive offset (P69) Adjust the R-axis initial positions (P71) Adjust the R-axis linearity (P75) Check and adjust the PCB transfer positions (Y and Z) (P77)

  • Page 63: Required Jigs

    ・KMC-M8806-A0 (two-tone 35mm square) KMC-M8806-C0 ・KMC-M8806-B0 Two- or mono-tone gray Part number label (mono-tone 17mm square) KMC-M8806-XXX 11, 17 or 35mm square ・KMC-M8806-C0 Chamfered on two corners (mono-tone 35mm square) ・KMC-M8806-D0 (mono-tone 11mm square) SI1906002E-001=YSP10 installation and adjustment procedures 63/120...
  • Page 64 Use this QFP with a white seal on the entire back to be recognized its 4 0.5mm holes on the corners. Print feedback adjustment  Note The mask holder of YSP10 (standard model) cannot change mask size. Prepare a metal mask fitted to the mask to be adjusted. Part name Part number...

  • Page 65: Reference Marks Used For Adjustment

    2 for PCB camera “13.11.3 Adjust the inspection camera’s scale and Circle φ2mm 7 for inspection camera position (optional)” “13.7 Adjust the R-axis initial positions” Circle φ2mm “13.8 Adjust the R-axis linearity” Print table SI1906002E-001=YSP10 installation and adjustment procedures 65/120...

  • Page 66: Start The Calibsm Utility

    For Service Engineers Service Information 13.4. Start the CalibSm utility Select the [Utilities] button. The CalibSm-login message box appears. Select “Supervisor” for [User]. Type in the “specialist” for [Password] and select the [OK] button. Supervisor SI1906002E-001=YSP10 installation and adjustment procedures 66/120...

  • Page 67: Check The "Motor Reference" Values

    Press the [001 Axis] button on the [Adjustment] tab. Check that [Adjust Item] > “Motor reference” is selected. Check for safety in and around the machine so that return-to-origin operation can be safely performed. Press the [Originize] button to perform return-to-origin. SI1906002E-001=YSP10 installation and adjustment procedures 67/120...
  • Page 68 Soft limit Update Update Save log Save log Append mode Append mode Browser Browser Press [F2] key on this message. Close Close Press the [+] button at the head of “References”. Brake release Close SI1906002E-001=YSP10 installation and adjustment procedures 68/120...

  • Page 69: Adjust Cy-Axis Dual Drive Offset

    Check for safety in and around the machine so that return-to-origin operation can be safely performed. Press the [Originize] button to perform return-to-origin. Dual drive offset Check the DualOffset values. Current Result Acceptable range 16,384,000±76,800 SI1906002E-001=YSP10 installation and adjustment procedures 69/120...
  • Page 70 Soft limit Un-originized Result Current Update Update Save log Save log Append mode Append mode Browser Browser Close Close Press [F2] key on this message. Press the [+] button at the head of “References”. Close SI1906002E-001=YSP10 installation and adjustment procedures 70/120...

  • Page 71: Adjust The R-Axis Initial Positions

    The Adjust Axis R screen appears. Under [Adjust Item], select “R-Axis Init.Pos.”. Check inside and around the machine to confirm safety. Press the [Execute] button. When the below message appears, press the Emergency Stop button. At this point, leave the screen as is. SI1906002E-001=YSP10 installation and adjustment procedures 71/120...
  • Page 72 Enter the measurement of Step 7 in the below message. Then press the [OK] button. Press [OK]. Enter the measurement of Step 7 (“17.5” is an example). SI1906002E-001=YSP10 installation and adjustment procedures 72/120...
  • Page 73 Enter the measurement of Step 9 in the below message. Then press the [OK] button. 2 Press [OK]. Enter the measurement of Step 9 (“17.5” is an example). SI1906002E-001=YSP10 installation and adjustment procedures 73/120...
  • Page 74 Value shall be within specifications. Press the [Yes] button in the below confirmation message box. When the value is within range, the adjustment is complete. When the value is out of range, redo from step 5. SI1906002E-001=YSP10 installation and adjustment procedures 74/120...

  • Page 75: Adjust The R-Axis Linearity

    Press the [205 Adjust Axis R] button on the [Adjustment] tab. The Adjust Axis R screen appears. Under [Adjust Item], select “R-Axis Linearity”. Check inside and around the machine to confirm safety. Release the Emergency Stop button. Press the [Execute] button. SI1906002E-001=YSP10 installation and adjustment procedures 75/120...
  • Page 76 When the values are within range, fill in the check sheet with the values and finish without saving data. When the values are out of range, save the data and redo. The values are out of range then, redo from “13.7 13.7Adjust the R-axis initial positions”. SI1906002E-001=YSP10 installation and adjustment procedures 76/120...

  • Page 77: Check And Adjust The Board Transfer Positions (Y And Z)

    Press the [201 Machine Position] button on the [Adjustment] tab. Check that [Adjust Item] > “Carry Position” is selected. Adjust the board transfer position Y  Select “PCB Carry PosY [Front]” by tapping its check box. Deselect all other items. SI1906002E-001=YSP10 installation and adjustment procedures 77/120...
  • Page 78 Press to move the Y-axis. The width of move can be selected from 0.01, 0.1 and Move the axis not to 1mm using Step Mode button. interfere the conveyor and press [OK]. Press [Teach] button and save values. SI1906002E-001=YSP10 installation and adjustment procedures 78/120...
  • Page 79 Start the next adjustment. The board is stuck. → Perform the board transfer height adjustment (Step 16). Press the [Move Axis] button. Move the Z-axis to the position to make the conveyors do not stuck. SI1906002E-001=YSP10 installation and adjustment procedures 79/120...
  • Page 80 0.01, 0.1 and 1mm using Step Mode button. Adjust the axis position where the board does not stick to the conveyor and press [OK]. Press [Teach] button and save values. Remove a test board. SI1906002E-001=YSP10 installation and adjustment procedures 80/120...

  • Page 81: Adjust Camera Lighting Conditions

    ・KMC-M8806-A0 two-tone 35mm square) KMC-M8806-C0 ・KMC-M8806-B0 Two- or mono-tone gray Part number label (mono-tone 17mm square) KMC-M8806-XXX 11, 17 or 35mm square ・KMC-M8806-C0 Chamfered on two corners (mono-tone 35mm square) ・KMC-M8806-D0 (mono-tone 11mm square) SI1906002E-001=YSP10 installation and adjustment procedures 81/120...

  • Page 82: Adjust The Mask Camera's Lightness

    Select a lighting conditions adjustment tool by double-clicking “Tool Kind” field. For the list of the adjustment tools, see “13.10.1 Check lightness adjustment tools”. Select a tool to be used. Release the Emergency Stop button. SI1906002E-001=YSP10 installation and adjustment procedures 82/120...
  • Page 83 Check for safety in and around the machine so that the head unit can be moved safely. Release the Emergency Stop button. Press the [Execute] button. SI1906002E-001=YSP10 installation and adjustment procedures 83/120...
  • Page 84 Up to 16128 Bit (IR inner) Up to 16128 Press the [Yes] button in the provided confirmation message box. The measured data is saved and the lightness adjustment of the mask camera is complete. SI1906002E-001=YSP10 installation and adjustment procedures 84/120...

  • Page 85: Adjust The Pcb Camera's Lightness

    For the list of the adjustment tools, see “13.10.1 Check lightness adjustment tools”. Select a tool to be used. Check for safety in and around the machine so that the head unit can be moved safely. Release the Emergency Stop button. SI1906002E-001=YSP10 installation and adjustment procedures 85/120...
  • Page 86 Open the machine front door and set some backup pins around center of the front conveyor to set the adjustment tool. Print table top Set the tool with its light gray side directed inside of machine. Backup pins SI1906002E-001=YSP10 installation and adjustment procedures 86/120...
  • Page 87 Acceptable range Result values +/-2 of target value Bit (outer) up to 16128 Bit (inner) up to 16128 Bit (coax) up to 16128 up to 16128 Bit (IR outer) up to 16128 Bit (IR inner) SI1906002E-001=YSP10 installation and adjustment procedures 87/120...

  • Page 88: Adjust The Inspection Camera's Lightness (Optional)

    Select “Lightness” for [Adjust Item]. Then select a lighting conditions adjustment tool by double-clicking “Tool Kind” field. For the list of the adjustment tools, see “13.10.1 Check lightness adjustment tools”. Select a tool to use. SI1906002E-001=YSP10 installation and adjustment procedures 88/120...
  • Page 89 35000 Bit (Sub2) Bit (Main) up to 35000 Press the [Yes] button in the provided confirmation message box. The measured data is saved and the lightness adjustment of the inspection camera is complete. SI1906002E-001=YSP10 installation and adjustment procedures 89/120...

  • Page 90: Adjust Camera Scales And Positions

    Use this QFP with a white seal on the entire back to be recognized its 4 0.5mm holes on the corners. In the CalibSm Main Menu, press the [203 Camera] button. Select “Mask Camera”. Select “Mask Camera”. SI1906002E-001=YSP10 installation and adjustment procedures 90/120...
  • Page 91 Setting Mark No. Speed 2.000 Distance Release the Emergency Stop button. Press the [Move Adjust Pos.] button. The mask camera moves to the BaseMACS mark under the mask plate. Press the Emergency Stop button. SI1906002E-001=YSP10 installation and adjustment procedures 91/120...
  • Page 92 Adjust the head unit position manually or by moving axis and make sure that the corner mark of the glass QFP is projected at the center of angle of view. Release the Emergency Stop button. Press the [Execute] button. SI1906002E-001=YSP10 installation and adjustment procedures 92/120...
  • Page 93 0 +/- 0.5 degree Camera Angle Scale X, Scale Y 10.58 +/- 0.3μm Press the [Yes] button in the provided confirmation message box. The measured data is saved and the scale adjustment is complete. SI1906002E-001=YSP10 installation and adjustment procedures 93/120...

  • Page 94: Adjust The Pcb Camera's Scale And Position

    In the CalibSm Main Menu, press the [203 Camera] button. Select “PCB Camera”. Select “PCB Camera”. Adjust the PCB camera’s scale.  Set the [Adjust Item] to “Scale”. Check that settings are exactly as indicated below: Item Setting Mark No. Speed 2.000 Distance SI1906002E-001=YSP10 installation and adjustment procedures 94/120...
  • Page 95 Camera Angle 0 +/- 0.5 degree Scale X, Scale Y 10.58 +/- 0.3μm Press the [Yes] button in the provided confirmation message box. The measured data is saved and the scale adjustment is complete. SI1906002E-001=YSP10 installation and adjustment procedures 95/120...
  • Page 96 Check the settings are exactly as indicated below: Item Setting Mark No. Speed Press the [Move Adjust Pos.] button to move the camera axis to the mark position located at the center of front conveyor. SI1906002E-001=YSP10 installation and adjustment procedures 96/120...
  • Page 97 Press the [Yes] button in the provided confirmation message box. The measured data is saved and the adjustment is complete. Note Adjusting the PCB camera’s position also adjusts the mark position of extended conveyor plate. SI1906002E-001=YSP10 installation and adjustment procedures 97/120...

  • Page 98: Adjust The Inspection Camera's Scale And Position (Optional)

    In the CalibSm Main Menu, press the [203 Camera] button. Select “Inspection Camera”. Select “Inspection Camera”. Adjust the inspection camera’s scale  Set the [Adjust Item] to “Scale”. Check that settings are exactly as indicated below: Item Setting Mark No. Speed Distance 5.000 SI1906002E-001=YSP10 installation and adjustment procedures 98/120...
  • Page 99 Item Acceptable range Camera Angle 0 +/- 0.5 degree 18.94 +/- 0.2μm Scale X, Scale Y Press the [Yes] button in the confirmation message box to save the measured data. Continue with next steps. SI1906002E-001=YSP10 installation and adjustment procedures 99/120...
  • Page 100 Check that settings are exactly as indicated below: Item Setting Mark No. Speed Press the [Move Adjust Pos.] button to move the camera axis to the mark position located at the center of front conveyor. Press the [Execute] button. SI1906002E-001=YSP10 installation and adjustment procedures 100/120...
  • Page 101 For Service Engineers Service Information Press the [Yes] button in the provided confirmation message box. The measured data is saved and the adjustment is complete. SI1906002E-001=YSP10 installation and adjustment procedures 101/120...

  • Page 102: Print Feedback Adjustment

    Clean the mask ４． 測定 Edit [Print Feedback] Measure results プリントフィードバック screen 起動と設定 Failure Save offset data Scan reference mark マーク認識確認 Check results 補正値確認 Adjust and save data 調整実行とマシ ンデータ保存 Good Adjustment 調整終了 complete SI1906002E-001=YSP10 installation and adjustment procedures 102/120...

  • Page 103: Required Tools

    13.12.1. Required tools Prepare a mask and a dedicated feedback board for print feedback. Note The mask holder of YSP10 (standard model) cannot change mask size. Prepare a metal mask fitted to the mask to be adjusted. Part name Part number...

  • Page 104: Conveyor Set-Up For Print Operation

    13.12.2. Conveyor set-up for print operation Note See “YSP10 User’s Manual” for the information of conveyor set-up procedures. Check that a matrix plate is set on the PU plate. If not, set a matrix plate. Check the board size setting of the CUK-B0301 board used for print feedback adjustment.

  • Page 105: Print Feedback Adjustment

    350mm, select “B0301 Center 40 points”. Select the [Mask Cam Pos. Adj. Mode] option by ticking its checkbox. Ensure that this checkbox is ticked (enabled). Check that no board exists inside of the machine. SI1906002E-001=YSP10 installation and adjustment procedures 105/120...
  • Page 106 The board is transferred into place and print process starts automatically. Cancel Note Next steps describe a procedure performed when the [Print] button is pressed. When the [Execute] button is pressed, proceed to Step 24 of page 112. SI1906002E-001=YSP10 installation and adjustment procedures 106/120...
  • Page 107 Open the [Utility] tab by pressing on it. Select [Cleaning] by tapping its check box. Deselect all other items. Press the [Execute] button. The mask is cleaned automatically. Open the [Data] tab by pressing on it. SI1906002E-001=YSP10 installation and adjustment procedures 107/120...
  • Page 108 Press the [Mark] button of the application screen with the CalibSm screen open. Note Closing the CalibSm screen initializes all settings of the print feedback adjustment. Keep the CalibSm screen open and tap any part of the application screen to enable its editing. SI1906002E-001=YSP10 installation and adjustment procedures 108/120...
  • Page 109 In the provided screen, check that the white area and black area are divided at the mark’s circumference. If not, adjust the threshold level. The [Find Best] button  When the above mentioned settings are checked and edited, press the [Find Best] button. Monitor SI1906002E-001=YSP10 installation and adjustment procedures 109/120...
  • Page 110 Repeat step 14 and 15 and select the line of No.14 in the upper table of the screen. Then press the [Mark Adj.] button. SI1906002E-001=YSP10 installation and adjustment procedures 110/120...
  • Page 111 See step 16 for information. Monitor Press the [Utilities] button. The CalibSm screen for print feedback adjustment reappears. Press the [Measure] button. The machine measures the mask apertures then the solder masks on the board. SI1906002E-001=YSP10 installation and adjustment procedures 111/120...
  • Page 112 When mask camera offsets are unacceptably large, confirmation message asking whether to adjust the mask camera offsets appears. Depending on the measured results, follow the below steps: SI1906002E-001=YSP10 installation and adjustment procedures 112/120...
  • Page 113  In response to the confirmation message shown below, press the [No] button and finish adjustment. Print offsets exceed acceptable ranges.  In response to the confirmation message shown above, press the [Yes] button. SI1906002E-001=YSP10 installation and adjustment procedures 113/120...
  • Page 114 Perform as follows as per the result of step 26. In step 26, measured data was Not saved.  Finish the adjustment. In step 26, measured data was saved or mask camera offsets were adjusted.  Redo from step 5 for re-adjustment. SI1906002E-001=YSP10 installation and adjustment procedures 114/120...

  • Page 115: Procedures After Installation And Adjustment Work

    Perform time setting of Windows OS by the following procedure. Turn the machine OFF after closing applications. Turn the machine ON. Select “ Windows Mode” by pressing the [Windows Mode] button in the screen below. SI1906002E-001=YSP10 installation and adjustment procedures 115/120...
  • Page 116 Press the [Windows Setting Change] button on the screen below. The machine is rebooted automatically and then the screen with green background as published on next page. Select “Control Panel” from “Start” menu. The “Control Panel” screen appears. Select “Date and Time”. SI1906002E-001=YSP10 installation and adjustment procedures 116/120...
  • Page 117 Then press the [OK] button. Close Windows OS by pressing the [Shut down] button on “Start” menu. 10. Turn the machine OFF by confirming “It is now safe to turn off your computer.” 11. Turn the machine ON. SI1906002E-001=YSP10 installation and adjustment procedures 117/120...

  • Page 118: Backup System Data

    Service Information 14.4. Backup system data Obtain backup system data and system full backup data. See YSP10 User’s Manual for information. 14.5. Backup CalibSm adjustment data Save the data obtained through the CalibSm adjustments in a USB flash drive. Bring back the USB flash drive for YAMAHA Service use.

  • Page 119: Check Machine Operating Conditions

    A screen appears prompting you to select a destination folder. Select the USB flash drive and press the [OK] button to save the data. Remove the USB flash from the machine’s USB port. See the YSP10 user’s manual for information. Note The obtained data is necessary for corresponding a machine trouble.

  • Page 120: Revision History

    Automatic mask exchange function -001 Automatic solder transfer function March 1, 2020 Automatic pushup pin exchange function 2. Added cautions upon transporting with hand lifter. -002 Time Setting of Windows OS is added. November 4, 2021 SI1906002E-001=YSP10 installation and adjustment procedures 120/120...

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