Idex Godiva Prima SmartCAFS PC1 Series Manuals

Manuals and User Guides for Idex Godiva Prima SmartCAFS PC1 Series. We have 1 Idex Godiva Prima SmartCAFS PC1 Series manual available for free PDF download: Installation And Operation Manual

Idex Godiva Prima SmartCAFS PC1 Series Installation And Operation Manual (68 pages)

Brand: Idex | Category: Water Pump | Size: 5.27 MB

Amendment Record
2
Table of Contents
3
Contents
3
Introduction
6
Important Notes
6
Safety - Relevant Data
7
Maintenance
7
Training
7
Safety Points
7
Noise
7
Clutch Engagement
7
Environmental Protection
8
General Data
9
Compressor
9
Cooling System
9
Foam Proportioning System 3.3 - Class Aandb Foam Compatible
9
Foam Proportioning System 5.0 - Class Aandb Foam Compatible
9
Foam Proportioning System 6.5 - Class Aandb Foam Compatible
9
Direction of Rotation - Gearbox Input Flange
9
Lubricants
10
Compressor
10
Pump Gearbox
10
Pump Bearing Housing
10
Model Identification System
10
Recommended Foam Agents
11
Hale Foam Logix Models
11
On the Hale Foam Proportioning System Foam Concentrate Compatibility List
11
Provided at the Rear of this Manual , Hale Bulletin #650, Rev 32 , 7-17-07
11
Major Components and Controls
12
General Arrangement
12
Interlock for Compressor Clutch Control
12
Foamlogix 3.3, 5.0, 6.5 Foam Pump Component Group
13
Control Panel Foamlogix 3.3, 5.0, 6.5 - Typical
14
System Overview
15
Foamlogix - Foam Proportioning System
16
Installation and Initial Set-Up
17
Lifting Points
17
Fork Lift Points
17
Foamlogix 3.3, 5.0, 6.5 System - Remote Mounted
18
Fluid Drain Points
19
Oil Filling Points
20
Gearbox Oil Filling and Checking - Vertical Position
21
When the Gearbox Is in the Vertical Position, an Oil Fill Point and Oil Level Check Point Are Located on both Sides of the Housing
21
Gearbox Oil Filling and Level Checking - Horizontal Position, Left or Right of Pump
22
Compressor Drive Belt
23
Separator Tank for Compressor Oil
24
Compressor Oil Cooling Unit
24
Smartcafs Mixing Manifold
25
Schematic - Cafs Fluid
26
Compressor and Separator Tank - Relative Positions in Installation
28
Schematic - Plumbing Connections - Part 2
29
Smartcafs200 Wiring Harness - with KZCO Actuator EH5 Prima
30
Foam Pump Harness Diagram
31
Prima Smartcafs Engine Control Schematic
33
Additional Installation Points
34
Vehicle Design Considerations
35
Installation and Initial Set-Up Foamlogix 3.3/5.0/6.5
36
Operation
37
Foamlogix Control Panel Functions
37
Commissioning / Start-Up Procedure
37
Calibration of Foamlogix
38
Smart Switch Operation
38
Wet and Dry Buttons
39
WET and DRY Leds
39
Configure the Wet and Dry Presets
39
Configure the Wet Preset
39
Configure the Dry Preset
39
Open and Close Buttons
39
OPEN and CLOSE Leds
39
Valve Position Bargraph Indicator (Leds)
40
Operating the Pc2_ or Pc1_ from a Vehicle Water Source
40
Foamlogix Control Panel
41
Engaging Pto & Priming Main Pump
41
Optional Tank Selection for Foam Logix 3.3/5.0/6.5
41
Discharging Foam / Water Solution Only
42
Discharging Cafs
42
Overheat Shut down
43
Flushing
43
Maintenance Schedule Pc2_/Pc1
44
Maintenance Operations Pc2
45
Strainer - High Pressure
45
Maintenance Operations Pump - Pc1 or Pc2
46
Cafs Mixing Manifold - Greasing Ball Valve
46
Vacuum Test
46
Pressure Test - Carried out Without Pump Running
46
Thermal Relief Valve (Trv) Test - if Option Fitted
47
Fault Finding
48
Pump Operating Faults 1 - Loss of Suction
48
Pump Operating Faults 2 - Excessive Pump Noise
49
General Operating Faults - Cafs
50
Air Injection Faults
51
Recommended Spares Kit for Bi-Annual Service
54
Notes
54
Installation Drawings - Pc2_ with Smartcafs200
55
F 1A ( Pc2_4010)
55
F 1C ( Pc2_4010)
57
F 1F ( Pc2_4010)
60
F 3B C
64
F 4A O S
65
F 5A F L D
67
Fig 5B Foamlogix Baseplate Mounting Hole Locations
67
Recommended Foam Agents
68

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Idex Godiva Prima SmartCAFS PC1 Series Installation And Operation Manual (68 pages)

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