Hitachi ZW 330-6 Manuals

Manuals and User Guides for Hitachi ZW 330-6. We have 1 Hitachi ZW 330-6 manual available for free PDF download: Operator's Manual

Hitachi ZW 330-6 Operator's Manual

Hitachi ZW 330-6 Operator's Manual (506 pages)

Wheel Loader

Brand: Hitachi | Category: Front End Loaders | Size: 18.92 MB

Table of Contents

Table of Contents
5
Machine Numbers

11
- Aftertreatment Device
  12
Intended Use

13
- Modifications
  13
Safety

15
Visibility Map

54
Safety Signs

56
Name of Components

67
Getting on and off the Machine

68
Operator's Station

69
- About Aftertreatment Device
  69
- Cab Features
  72
- Front Console
  73
- Right Console
  74
  - Fingertip Control Type
    74
  - Multi-Function Joystick Type
    75
- Monitor Panel
  76
- Parking Brake Indicator (Red)
  77
- Brake Oil Low Pressure Indicator (Red)
  77
- Hydraulic Oil Level Indicator (Red)
  77
- Low Steering Oil Pressure Indicator (Red)
  78
- Transmission Warning Indicator (Red)
  78
- Communication Error Indicator (Yellow)
  78
- Discharge Warning Indicator (Red)
  78
- Engine Trouble Indicator (Red)
  79
- Overheat Indicator (Red)
  79
- Engine Oil Low Pressure Indicator (Red)
  79
- Air Filter Restriction Indicator (Red)
  80
- Preheat Indicator (Yellow)
  80
- Coolant Temperature Gauge
  81
- Fuel Gauge
  81
- Turn Signal Indicator (Green)
  82
- High Beam Indicator (Blue)
  82
- Work Light Indicator (Yellow)
  82
- Clearance Light Indicator (Green)
  83
- Control Lever Lock Indicator (Red)
  83
- Multi Function Monitor
  84
- Default Setting
  85
- Basic Screen
  86
- How to Use Screens
  87
  - Displaying Basic Screen
    87
  - Monitor Operation
    91
- Alarm Occurrence Screen
  92
- Remedy
  94
- DEF/SCR System Alarm
  97
  - Def/Adblue® Level Alarm
    97
  - Urea SCR System Malfunction
    98
- Aftertreatment Device
  99
- Main Menu
  103
- Ride Control Drive Speed Setting
  104
- Dual Lift Arm Auto-Leveler
  105
  - Height Kickout ON/OFF, Stop Height Setting
    106
  - Lower Kickout ON/OFF, Stop Height Setting
    107
- Brightness Adjustment
  108
- Mail (Optional)
  110
- Setting Menu
  112
- Date and Time
  113
  - Time Adjustment
    113
  - Date Adjustment
    115
  - Display Mode Setting
    117
- Auto Shut-Down (Optional)
  119
  - Auto Shut-Down: ON/OFF
    119
  - Auto Shut-Down: Setting Time
    120
- Rear View Camera Monitor
  121
  - Rear View Camera on (Constant Display)/Off (Non-Display)/Auto (Display at Reverse Operation)
    121
- Aftertreatment Device Regeneration Inhibited
  123
  - Setting Procedure
    123
- Transmission Setting
  125
  - Shift Change Delay Mode Setting
    125
  - Lockup Setting
    127
- Parallel/Tandem Switching Setting
  129
- Warm up Operation
  131
- Language Settings
  133
- List of Display Language
  135
- Display Item Selection
  136
- Main Menu Sequence Change
  138
- Information Menu
  140
- Operation
  141
  - Fuel Consumption
    141
- Maintenance
  143
  - Maintenance Notice
    143
  - Remaining Time and Maintenance Interval
    145
- Monitoring
  147
- Switches, Steering Wheel and Pedals
  149
- Forward/Reverse Lever/ Shift Switch
  150
  - Forward/Reverse Lever
    150
  - Shift Switch
    150
- Neutral Lever Lock (for the Forward/Reverse Lever)
  151
- Steering
  151
- Horn Switch
  151
- Turn Signal Lever
  152
- Light Switch
  153
- High-Low Beam Switch
  154
- Key Switch
  154
- Wiper Switch
  155
  - Wiper Operation
    155
  - Front/Rear Wiper Switch
    156
- Hazard Switch
  157
- Work Light Switch
  158
- Parking Brake Switch
  159
- Accelerator Pedal
  160
- Brake Pedal
  160
  - Service Brake
    160
  - Clutch Cut off Brake
    160
- Tilt, Telescopic Lever/Steering Column Pop-Up Pedal
  161
- Right Console / Switches
  162
  - Fingertip Control Type
    162
  - Multi-Function Joystick Type
    163
- Control Lever
  164
  - Fingertip Control Type
    164
  - Multi-Function Joystick Lever
    166
- Control Lever Lock Switch
  167
- Armrest Adjust Handle
  167
- Right Console Fore-Aft Adjustment
  167
- Travel Mode Selector
  168
- Clutch Cut Position Switch
  169
- Power Mode Switch
  169
- Quick Power Switch
  170
- Hold Switch
  171
- DSS (down Shift Switch)
  171
- Ride Control Switch
  172
  - Auto
    173
  - Off
    173
- Fan Reverse Rotation Switch
  174
  - Manual Operation
    174
  - Auto
    175
- Forward/Reverse Selector Switch
  176
  - Operational Procedure
    176
- Emergency Steering Operation Check Switch
  177
- Cigar Lighter
  178
  - Using Cigar Lighter
    178
- Ash Tray
  178
- Auto Air Conditioner
  179
  - Features
    179
  - Components Name
    180
  - Controller Part Name and Function
    181
  - Cab Heater Operation
    183
  - Cooling Operation
    184
  - Defroster Operation
    185
  - Cool Head/Warm Feet Operation
    185
- Tips for Optimal Air Conditioner Usage
  186
  - For Rapid Cooling
    186
  - When Windows Become Misty
    186
  - Off-Season Air Conditioner Maintenance
    186
- Adjusting Operator's Seat (Air Suspension Type Seat)
  187
  - Components Name
    187
- Rear Tray
  192
- Electric Power Output (Optional)
  192
- Fuse Box
  193
  - Fuse Box a
    194
  - Fuse Box B
    194
- Hot/Cool Box
  195
- Tray and Drink Holder
  195
- ROPS Cab (ZW310-6)
  196
- ROPS Cab (ZW330-6)
  198
- Room Light (ZW310-6)
  200
- Room Light (ZW330-6)
  201
- Emergency Evacuation Hammer
  202
- Sun Visor
  202
- Coat Hook
  203
- Upper Switch Panel (Optional)
  204
- Rotary Light Switch (Optional)
  204
- Rear View Mirror Heater Switch (Optional)
  204
- AM/FM Radio Operation
  205
- Audio Input
  208
- DAB Operating (Optional)
  209
  - Names of Parts
    210
  - Basic Operation
    212
  - Dab
    213
  - Radio
    217
  - External
    219
  - Display Switch
    221
  - Menus
    222
- Outside Rear View Mirror
  228
- Installation and Adjustment of Mirrors
  228
  - Mirror Installation Diagram
    229
- Room Rear View Mirror
  231
- Cab Door
  231
- Right Door Open/Close Lever (ZW310-6)
  232
- Right Door Lock (ZW310-6)
  232
- Door Lock Knob (ZW330-6)
  232
- Window Open/Close Levers
  233
- Left Door Open/Close Lever (ZW310-6)
  234
- Door Open/Close Lever (ZW330-6)
  234
- When Fully Opening the Left Door (ZW310-6)
  234
- Cab Door Release Lever (ZW310-6)
  234
- Battery Disconnect Switch
  235
  - Switch Operation
    236
- Articulation Lock Bar
  237
- Towing Pin
  238
- Inspection/Maintenance Side Access Cover
  239
- Rear Grille
  240
- Steps
  241
- Tool Box
  241
- Vandal-Proof Devices
  242
- Seat Belt
  244
- Seat Pocket
  244
Break-In

245
- Break-In Operation for New Machine
  245
Operating Engine

247
- Inspect Machine Daily before Starting
  247
- Check before Starting
  249
- Starting Engine
  251
- Starting in Cold Weather
  253
- Check after Starting
  254
- Using Booster Batteries
  255
- Warming up Operation
  257
- Warming up Operation in Cold Weather
  258
- Stopping Engine
  260
Driving Machine

261
- Driving the Machine
  261
- Starting to Move
  262
- Parking Brake Switch
  267
- Drive Speed Change
  268
- Changing Forward/Reverse Drive Direction
  268
- Steering Wheel
  269
- Emergency Steering
  270
- Stop and Restart of Driving
  271
- Precautions for Driving on Slopes
  274
- Precautions to be Taken if Machine Failure Occurs
  275
- Stop the Machine
  276
- Parking
  278
- Emergency Evacuation
  279
Operating Machine

281
- Control Lever
  281
- Control Lever Lock Switch
  284
- Clutch Cut Position Switch
  285
- Adjustment of Bucket Auto Leveler
  286
- Adjustment of Dual Lift Arm Auto Leveler
  288
- Auto Shut-Down (Optional)
  289
- Aftertreatment Device Manual Regeneration Procedure
  291
- Before Operation
  293
- Precautions for Operation
  293
- Ensure Safety When Operating on Road Shoulders
  293
- Avoid Overloading
  294
- Avoid Rapid Steering Changes And/Or Sudden Braking
  294
- Avoid Operation with Biased Loads
  294
- Excavation
  295
- Grading
  297
- Loading
  298
- Dozing
  301
- Scooping
  301
- Removing Snow
  302
- Lifting Wheel Loader
  302
- Precautions for after Operations
  303
Transporting

305
- Transporting by Road
  305
- Transporting by Trailer
  305
- Loading / Unloading on Trailer
  306
- Fastening Machine for Transporting
  308
- Transporting Wheel Loader (Urgent Situation)
  309
- Towing Method
  313
- Lifting Machine
  314
Maintenance

315
- Correct Maintenance and Inspection Procedures
  315
- Check the Hour Meter Regularly
  317
- Layout
  318
- Preparations for Inspection and Maintenance
  322
- Lock Frames
  324
- Inspection/Maintenance Side Access Cover
  325
- Rear Grille
  326
- Periodic Replacement of Parts
  327
- Maintenance Guide
  328
- Kind of Oils
  334
- List of Consumable Parts
  337
- Greasing
  341
- Engine
  346
  - Check Engine Oil Level
    346
  - Change Engine Oil
    347
  - Replace Engine Oil Filter
    349
  - Check Crankcase Breather Tube
    350
  - Replace Crankcase Air Breather Element
    351
  - Check Vibration Damper
    353
- Power Train
  354
  - Check Transmission Oil Level
    354
  - Change Transmission Oil
    355
  - Replace Transmission Oil Filter
    355
  - Clean Transmission Oil Suction Strainer
    355
  - Torque Converter Air Breather
    358
  - Check Axle Oil Level
    359
  - Change Axle Oil
    360
  - Check Surroundings Around Axle and Covers for Oil Leaks
    361
  - Clean Axle Housing Air Breather
    361
- Hydraulic System
  362
- Inspection and Maintenance of Hydraulic Equipment
  362
- Fuel System
  381
  - Check Fuel Level
    381
  - Recommended Fuel
    381
  - Refueling
    382
  - Drain Water and Sediment from Fuel Tank
    383
  - Drain Fuel Pre-Filter
    384
  - Bleed Air from the Fuel System
    385
  - Replace Fuel Main Filter Element
    386
  - Replace Fuel Pre-Filter Element
    387
  - Clean Fuel Solenoid Pump Strainer
    388
  - Check Fuel Hoses
    390
- Air Cleaner
  391
- Cooling System
  395
  - Coolant
    395
  - Precautions for Handling Antifreeze
    395
  - Check Coolant Level
    397
  - Check Drive Belt
    398
  - Check Drive Belt Tensioner
    399
  - Replace DCA4 Coolant Filter Cartridge
    400
  - Change Coolant
    405
  - Clean Radiator/Oil Cooler and Other Cooling System
    407
- Electrical System
  408
  - Batteries
    408
  - Check Monitor Functions and All Other Instrument Operation
    412
  - Check Work Lights
    413
  - Check Horn and Reverse Buzzer
    414
  - Check Electrical Harnesses and Fuses
    415
  - Fuse Box a
    416
  - Fuse Box B
    416
- Brake System
  417
- Tire
  421
  - Check Air Pressure
    421
  - Adjustment
    421
  - Check Tire for Damage
    422
  - Check Wheel Bolt Torque
    422
- Removal and Installation of Tire
  425
  - Tire Wheel
    425
- Air Conditioner
  426
  - Clean/Replace Air Conditioner Circulation/Fresh
    426
    
    Air Filters
    426
  - Check Air Conditioner
    430
  - Check Air Conditioner Piping
    430
  - Check Air Conditioner Condenser
    431
  - Check Air Conditioner Drive Belt
    431
  - Check Refrigerant
    432
  - Replace Air Conditioner Receiver Dryer
    432
  - Check Compressor and Pulley
    432
- Miscellaneous
  433
- Aftertreatment Device
  453
  - Check and Clean Aftertreatment Device
    453
- Urea SCR System
  454
  - Check Def/Adblue
    456
  - Refill Def/Adblue
    456
  - Change Def/Adblue
    458
  - Replace Def/Adblue® Supply Module Main Filter
    459
Maintenance under Special Environmental Conditions

461
- Maintenance under Special Environmental Conditions
  462
- Precautions for Maintenance During Cold Weather Season
  462
Storage

465
- Storing the Machine
  465
Troubleshooting

469
Specifications

475
- Sound Level Results
  476
- Electric Fans
  476
Other Attachments

477
Joystick Steering

477
- Joystick Steering (Optional)
  477
- Joystick Steering Lever
  478
- Forward/Reverse Switch (Left)
  478
- DSS (down Shift Switch)
  478
- Wiper Switch
  478
- Joystick Steering Selector
  479
- Forward/Reverse Switch
  480
- Left Console Lock Release Lever
  481
- Adjusting the Switch Box Fore/Aft Position
  482
- Adjusting the Vertical Height of the Left Console
  482
- Left Armrest Angle Adjustment
  482
- Switch Box Angle Adjustment
  482
- Operating Procedures
  483
- Descriptions of Warnings
  486
Axle Oil Cooler

488
- Axle Oil Cooler (Optional)
  488
  - Maintenance Guide of the Axle Oil Cooler
    488
  - Check Axle Oil Level
    489
  - Change Axle Oil
    490
  - Replace Axle Oil Filter
    491
Index

493

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