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ZW 310-6
Hitachi ZW 310-6 Manuals
Manuals and User Guides for Hitachi ZW 310-6. We have
2
Hitachi ZW 310-6 manuals available for free PDF download: Operator's Manual
Hitachi ZW 310-6 Operator's Manual (506 pages)
Wheel Loader
Brand:
Hitachi
| Category:
Front End Loaders
| Size: 18.92 MB
Table of Contents
Table of Contents
5
Machine Numbers
11
Aftertreatment Device
12
Intended Use
13
Modifications
13
Safety
15
Recognize Safety Information
15
Understand Signal Words
15
Follow Safety Instructions
16
Prepare for Emergencies
17
Wear Protective Clothing
17
Protect against Noise
18
Inspect Machine
18
General Precautions for the Cab
19
Use Handrails and Steps
20
Never Ride Attachment
20
Adjust Operator's Seat
20
Ensure Safety before Rising from or Leaving Operator's Seat
21
Fasten Your Seat Belt
21
Move and Operate Machine Safely
22
Handle Starting Aids Safely
22
Operate Only from Operator's Seat
23
Jump Starting
23
Investigate Job Site Beforehand
24
Equipment of Head Guard, ROPS, FOPS
25
Provide Signals for Jobs Involving Multiple Machines
25
Keep Riders off Machine
26
Drive Safely
26
Drive Machine Safely (Work Site
27
Drive Safely with Bucket Loaded
28
Drive on Snow Safely
28
Travel on Public Roads Safely
29
Avoid Injury from Rollaway Accidents
29
Avoid Accidents from Backing up and Turning
30
Avoid Positioning Bucket or Attachment over Anyone
31
Avoid Tipping
31
Never Undercut a High Bank
32
Dig with Caution
32
Perform Truck Loading Safely
32
Avoid Power Lines
33
Precautions for Operation
33
Precautions for Lightning
33
Protect against Flying Debris and Falling Object
34
Object Handling
35
Protect against Flying Debris
35
Park Machine Safely
36
Store Attachments Safely
36
Transport Safely
37
Handle Fluids Safely−Avoid Fires
38
Practice Safe Maintenance
39
Warn Others of Service Work
40
Support Machine Properly
40
Stay Clear of Moving Parts
41
Support Maintenance Properly
41
Prevent Parts from Flying
42
Prevent Burns
42
Replace Rubber Hoses Periodically
43
Avoid High-Pressure Fluids
43
Prevent Fires
44
Evacuating in Case of Fire
46
Beware of Exhaust Fumes
46
Precautions for Welding and Grinding
46
Avoid Heating Near Pressurized Fluid Lines
47
Avoid Applying Heat to Lines Containing Flammable Fluids
47
Precautions for Handling Accumulator and Gas Damper
47
Remove Paint before Welding or Heating
48
Beware of Asbestos and Silica Dust and Other Contamination
48
Prevent Battery Explosions
49
Service Air Conditioning System Safely
49
Handle Chemical Products Safely
50
Dispose of Waste Properly
50
Notes on Aftertreatment Device
51
Precautions for Communication Terminal
51
Precaution for Communication Terminal Equipment
52
Visibility Map
54
Safety Signs
56
Name of Components
67
Getting on and off the Machine
68
Operator's Station
69
About Aftertreatment Device
69
Cab Features
72
Front Console
73
Right Console
74
Fingertip Control Type
74
Multi-Function Joystick Type
75
Monitor Panel
76
Parking Brake Indicator (Red)
77
Brake Oil Low Pressure Indicator (Red)
77
Hydraulic Oil Level Indicator (Red)
77
Low Steering Oil Pressure Indicator (Red)
78
Transmission Warning Indicator (Red)
78
Communication Error Indicator (Yellow)
78
Discharge Warning Indicator (Red)
78
Engine Trouble Indicator (Red)
79
Overheat Indicator (Red)
79
Engine Oil Low Pressure Indicator (Red)
79
Air Filter Restriction Indicator (Red)
80
Preheat Indicator (Yellow)
80
Coolant Temperature Gauge
81
Fuel Gauge
81
Turn Signal Indicator (Green)
82
High Beam Indicator (Blue)
82
Work Light Indicator (Yellow)
82
Clearance Light Indicator (Green)
83
Control Lever Lock Indicator (Red)
83
Multi Function Monitor
84
Default Setting
85
Basic Screen
86
How to Use Screens
87
Displaying Basic Screen
87
Monitor Operation
91
Alarm Occurrence Screen
92
Remedy
94
DEF/SCR System Alarm
97
Def/Adblue® Level Alarm
97
Urea SCR System Malfunction
98
Aftertreatment Device
99
Aftertreatment Device Condition Display
99
Aftertreatment Device Manual Regeneration Request
100
Aftertreatment Device Manual Regeneration Procedure
101
Main Menu
103
Ride Control Drive Speed Setting
104
Dual Lift Arm Auto-Leveler
105
Height Kickout ON/OFF, Stop Height Setting
106
Lower Kickout ON/OFF, Stop Height Setting
107
Brightness Adjustment
108
Mail (Optional)
110
Setting Menu
112
Date and Time
113
Time Adjustment
113
Date Adjustment
115
Display Mode Setting
117
Auto Shut-Down (Optional)
119
Auto Shut-Down: ON/OFF
119
Auto Shut-Down: Setting Time
120
Rear View Camera Monitor
121
Rear View Camera on (Constant Display)/Off (Non-Display)/Auto (Display at Reverse Operation)
121
Aftertreatment Device Regeneration Inhibited
123
Setting Procedure
123
Transmission Setting
125
Shift Change Delay Mode Setting
125
Lockup Setting
127
Parallel/Tandem Switching Setting
129
Warm up Operation
131
Language Settings
133
List of Display Language
135
Display Item Selection
136
Main Menu Sequence Change
138
Information Menu
140
Operation
141
Fuel Consumption
141
Maintenance
143
Maintenance Notice
143
Remaining Time and Maintenance Interval
145
Monitoring
147
Switches, Steering Wheel and Pedals
149
Forward/Reverse Lever/ Shift Switch
150
Forward/Reverse Lever
150
Shift Switch
150
Neutral Lever Lock (for the Forward/Reverse Lever)
151
Steering
151
Horn Switch
151
Turn Signal Lever
152
Light Switch
153
High-Low Beam Switch
154
Key Switch
154
Wiper Switch
155
Wiper Operation
155
Front/Rear Wiper Switch
156
Hazard Switch
157
Work Light Switch
158
Parking Brake Switch
159
Accelerator Pedal
160
Brake Pedal
160
Service Brake
160
Clutch Cut off Brake
160
Tilt, Telescopic Lever/Steering Column Pop-Up Pedal
161
Right Console / Switches
162
Fingertip Control Type
162
Multi-Function Joystick Type
163
Control Lever
164
Fingertip Control Type
164
Multi-Function Joystick Lever
166
Control Lever Lock Switch
167
Armrest Adjust Handle
167
Right Console Fore-Aft Adjustment
167
Travel Mode Selector
168
Clutch Cut Position Switch
169
Power Mode Switch
169
Quick Power Switch
170
Hold Switch
171
DSS (down Shift Switch)
171
Ride Control Switch
172
Auto
173
Off
173
Fan Reverse Rotation Switch
174
Manual Operation
174
Auto
175
Forward/Reverse Selector Switch
176
Operational Procedure
176
Emergency Steering Operation Check Switch
177
Cigar Lighter
178
Using Cigar Lighter
178
Ash Tray
178
Auto Air Conditioner
179
Features
179
Components Name
180
Controller Part Name and Function
181
Cab Heater Operation
183
Cooling Operation
184
Defroster Operation
185
Cool Head/Warm Feet Operation
185
Tips for Optimal Air Conditioner Usage
186
For Rapid Cooling
186
When Windows Become Misty
186
Off-Season Air Conditioner Maintenance
186
Adjusting Operator's Seat (Air Suspension Type Seat)
187
Components Name
187
Rear Tray
192
Electric Power Output (Optional)
192
Fuse Box
193
Fuse Box a
194
Fuse Box B
194
Hot/Cool Box
195
Tray and Drink Holder
195
ROPS Cab (ZW310-6)
196
ROPS Cab (ZW330-6)
198
Room Light (ZW310-6)
200
Room Light (ZW330-6)
201
Emergency Evacuation Hammer
202
Sun Visor
202
Coat Hook
203
Upper Switch Panel (Optional)
204
Rotary Light Switch (Optional)
204
Rear View Mirror Heater Switch (Optional)
204
AM/FM Radio Operation
205
Audio Input
208
DAB Operating (Optional)
209
Names of Parts
210
Basic Operation
212
Dab
213
Radio
217
External
219
Display Switch
221
Menus
222
Outside Rear View Mirror
228
Installation and Adjustment of Mirrors
228
Mirror Installation Diagram
229
Room Rear View Mirror
231
Cab Door
231
Right Door Open/Close Lever (ZW310-6)
232
Right Door Lock (ZW310-6)
232
Door Lock Knob (ZW330-6)
232
Window Open/Close Levers
233
Left Door Open/Close Lever (ZW310-6)
234
Door Open/Close Lever (ZW330-6)
234
When Fully Opening the Left Door (ZW310-6)
234
Cab Door Release Lever (ZW310-6)
234
Battery Disconnect Switch
235
Switch Operation
236
Articulation Lock Bar
237
Towing Pin
238
Inspection/Maintenance Side Access Cover
239
Rear Grille
240
Steps
241
Tool Box
241
Vandal-Proof Devices
242
Seat Belt
244
Seat Pocket
244
Break-In
245
Break-In Operation for New Machine
245
Operating Engine
247
Inspect Machine Daily before Starting
247
Check before Starting
249
Starting Engine
251
Starting in Cold Weather
253
Check after Starting
254
Using Booster Batteries
255
Warming up Operation
257
Warming up Operation in Cold Weather
258
Stopping Engine
260
Driving Machine
261
Driving the Machine
261
Starting to Move
262
Parking Brake Switch
267
Drive Speed Change
268
Changing Forward/Reverse Drive Direction
268
Steering Wheel
269
Emergency Steering
270
Stop and Restart of Driving
271
Precautions for Driving on Slopes
274
Precautions to be Taken if Machine Failure Occurs
275
Stop the Machine
276
Parking
278
Emergency Evacuation
279
Operating Machine
281
Control Lever
281
Control Lever Lock Switch
284
Clutch Cut Position Switch
285
Adjustment of Bucket Auto Leveler
286
Adjustment of Dual Lift Arm Auto Leveler
288
Auto Shut-Down (Optional)
289
Aftertreatment Device Manual Regeneration Procedure
291
Before Operation
293
Precautions for Operation
293
Ensure Safety When Operating on Road Shoulders
293
Avoid Overloading
294
Avoid Rapid Steering Changes And/Or Sudden Braking
294
Avoid Operation with Biased Loads
294
Excavation
295
Grading
297
Loading
298
Dozing
301
Scooping
301
Removing Snow
302
Lifting Wheel Loader
302
Precautions for after Operations
303
Transporting
305
Transporting by Road
305
Transporting by Trailer
305
Loading / Unloading on Trailer
306
Fastening Machine for Transporting
308
Transporting Wheel Loader (Urgent Situation)
309
Towing Method
313
Lifting Machine
314
Maintenance
315
Correct Maintenance and Inspection Procedures
315
Check the Hour Meter Regularly
317
Layout
318
Preparations for Inspection and Maintenance
322
Lock Frames
324
Inspection/Maintenance Side Access Cover
325
Rear Grille
326
Periodic Replacement of Parts
327
Maintenance Guide
328
Kind of Oils
334
List of Consumable Parts
337
Greasing
341
Engine
346
Check Engine Oil Level
346
Change Engine Oil
347
Replace Engine Oil Filter
349
Check Crankcase Breather Tube
350
Replace Crankcase Air Breather Element
351
Check Vibration Damper
353
Power Train
354
Check Transmission Oil Level
354
Change Transmission Oil
355
Replace Transmission Oil Filter
355
Clean Transmission Oil Suction Strainer
355
Torque Converter Air Breather
358
Check Axle Oil Level
359
Change Axle Oil
360
Check Surroundings Around Axle and Covers for Oil Leaks
361
Clean Axle Housing Air Breather
361
Hydraulic System
362
Inspection and Maintenance of Hydraulic Equipment
362
Check Hydraulic Oil Level
364
Change Hydraulic Oil/Clean Hydraulic Oil Tank
365
Bleed Air from the Hydraulic System
366
Clean Suction Filter
367
Clean Pilot Oil Filter (Brake Circuit)
368
Clean Pilot Oil Filter (Steering Circuit)
370
Replace Hydraulic Tank Oil Filter
371
Replace Air Breather Element
373
Check Pilot Circuit Accumulator Function, Gas Leakage, Looseness, and Damage
374
Check Ride Control Accumulator Function, Gas Leakage, Looseness, and Damage
375
Check Gas Pressure in Ride Control Accumulator
375
Check Gas Pressure in Steering Accumulator
375
Check Hoses and Lines
376
Fuel System
381
Check Fuel Level
381
Recommended Fuel
381
Refueling
382
Drain Water and Sediment from Fuel Tank
383
Drain Fuel Pre-Filter
384
Bleed Air from the Fuel System
385
Replace Fuel Main Filter Element
386
Replace Fuel Pre-Filter Element
387
Clean Fuel Solenoid Pump Strainer
388
Check Fuel Hoses
390
Air Cleaner
391
Replace Air Cleaner Element (ZW310-6)
391
Clean Air Cleaner Outer Element (ZW330-6)
392
Replace Air Cleaner Outer and Inner Elements (ZW330-6)
392
Dust Ejection Valve (ZW310-6 Only)
393
Check Air Inlet System
394
Cooling System
395
Coolant
395
Precautions for Handling Antifreeze
395
Check Coolant Level
397
Check Drive Belt
398
Check Drive Belt Tensioner
399
Replace DCA4 Coolant Filter Cartridge
400
Change Coolant
405
Clean Radiator/Oil Cooler and Other Cooling System
407
Electrical System
408
Batteries
408
Check Monitor Functions and All Other Instrument Operation
412
Check Work Lights
413
Check Horn and Reverse Buzzer
414
Check Electrical Harnesses and Fuses
415
Fuse Box a
416
Fuse Box B
416
Brake System
417
Check Right and Left Brake Interlocking Performance
417
Check Parking Brake Force
418
Check Accumulator Function, Gas Leakage
419
Looseness, and Damage
419
Check Gas Pressure in Accumulator
420
Check Brake Disks (Service and Parking)
420
Tire
421
Check Air Pressure
421
Adjustment
421
Check Tire for Damage
422
Check Wheel Bolt Torque
422
Removal and Installation of Tire
425
Tire Wheel
425
Air Conditioner
426
Clean/Replace Air Conditioner Circulation/Fresh
426
Air Filters
426
Check Air Conditioner
430
Check Air Conditioner Piping
430
Check Air Conditioner Condenser
431
Check Air Conditioner Drive Belt
431
Check Refrigerant
432
Replace Air Conditioner Receiver Dryer
432
Check Compressor and Pulley
432
Miscellaneous
433
Check Bucket Teeth and Cutting Edge
433
Check and Replace Seat and Seat Belt
434
Check ROPS Cab, Resin Cab Roof, and Roof Mounting Bolts
434
Check Windshield Washer Fluid Level
434
Check Play Amount in Steering Wheel Stroke
435
Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise
436
Check Rearview Mirror and Inside Rearview Mirror
437
Check Steps and Handrails for Damage and Looseness
437
Clean Engine Compartment and Hood
438
Check Sound Absorbing Mat Around Engine
438
Cleaning of Rear View Camera Lens
438
Check and Adjust Valve Clearance
439
Retighten Front Axle and Rear Axle Support Mounting Bolts
439
Tightening and Retightening Torque of Nuts and Bolts
440
Aftertreatment Device
453
Check and Clean Aftertreatment Device
453
Urea SCR System
454
Check Def/Adblue
456
Refill Def/Adblue
456
Change Def/Adblue
458
Replace Def/Adblue® Supply Module Main Filter
459
Maintenance under Special Environmental Conditions
461
Maintenance under Special Environmental Conditions
462
Precautions for Maintenance During Cold Weather Season
462
Storage
465
Storing the Machine
465
Troubleshooting
469
Specifications
475
Sound Level Results
476
Electric Fans
476
Other Attachments
477
Joystick Steering
477
Joystick Steering (Optional)
477
Joystick Steering Lever
478
Forward/Reverse Switch (Left)
478
DSS (down Shift Switch)
478
Wiper Switch
478
Joystick Steering Selector
479
Forward/Reverse Switch
480
Left Console Lock Release Lever
481
Adjusting the Switch Box Fore/Aft Position
482
Adjusting the Vertical Height of the Left Console
482
Left Armrest Angle Adjustment
482
Switch Box Angle Adjustment
482
Operating Procedures
483
Descriptions of Warnings
486
Axle Oil Cooler
488
Axle Oil Cooler (Optional)
488
Maintenance Guide of the Axle Oil Cooler
488
Check Axle Oil Level
489
Change Axle Oil
490
Replace Axle Oil Filter
491
Advertisement
Hitachi ZW 310-6 Operator's Manual (440 pages)
Wheel Loader
Brand:
Hitachi
| Category:
Front End Loaders
| Size: 18.1 MB
Table of Contents
Table of Contents
5
Machine Numbers
11
Machine
11
Engine
11
Aftertreatment Device
12
Safety
13
Recognize Safety Information
13
Understand Signal Words
13
Follow Safety Instructions
14
Prepare for Emergencies
15
Wear Protective Clothing
15
Protect against Noise
16
Inspect Machine
16
General Precautions for Cab
17
Use Handrails and Steps
18
Never Ride Attachment
18
Adjust Operator's Seat
18
Ensure Safety before Rising from or Leaving Operator's Seat
19
Fasten Your Seat Belt
19
Move and Operate Machine Safely
20
Handle Starting Aids Safely
20
Operate Only from Operator's Seat
21
Jump Starting
21
Investigate Job Site Beforehand
22
Equipment of Head Guard, ROPS, FOPS
23
Provide Signals for Jobs Involving Multiple Machines
23
Keep Riders off Machine
24
Drive Safely
24
Drive Machine Safely (Work Site
25
Drive Safely with Bucket Loaded
26
Drive on Snow Safely
26
Travel on Public Roads Safely
27
Avoid Injury from Rollaway Accidents
27
Avoid Accidents from Backing up and Turning
28
Avoid Positioning Bucket or Attachment over Anyone
29
Avoid Tipping
29
Never Undercut a High Bank
30
Dig with Caution
30
Perform Truck Loading Safely
30
Avoid Power Lines
31
Precautions for Operation
31
Precautions for Lightning
31
Object Handling
32
Protect against Flying Debris
32
Park Machine Safely
33
Store Attachments Safely
33
Transport Safely
34
Handle Fluids Safely−Avoid Fires
35
Practice Safe Maintenance
36
Warn Others of Service Work
37
Support Machine Properly
37
Stay Clear of Moving Parts
38
Support Maintenance Properly
38
Prevent Parts from Flying
39
Prevent Burns
39
Replace Rubber Hoses Periodically
40
Avoid High-Pressure Fluids
40
Prevent Fires
41
Evacuating in Case of Fire
42
Beware of Exhaust Fumes
43
Precautions for Welding and Grinding
43
Avoid Heating Near Pressurized Fluid Lines
43
Avoid Applying Heat to Lines Containing Flammable Fluids
44
Precautions for Handling Accumulator and Gas Damper
44
Precautions for Diesel Exhaust Fluid (DEF
44
Remove Paint before Welding or Heating
45
Beware of Asbestos and Silicon Dust and Other Contamination
45
Prevent Battery Explosions
46
Service Air Conditioning System Safely
46
Handle Chemical Products Safely
47
Dispose of Waste Properly
47
Notes for Aftertreatment Device
48
Precautions for Communication Terminal
48
Precaution for Communication Terminal Equipment
49
Articulation Stopper (Lock Bar
50
Safety Labels
51
Components Name
63
Operator's Station
65
Aftertreatment Device
65
Automatic Regeneration
67
Repeated Inhibiting of Aftertreatment Device Cleaning
68
Cab Features
69
Front Console
70
Right Console
71
Fingertip Control Type
71
Multi-Function Joystick Type
72
Monitor Panel
73
Parking Brake Indicator (Red)
74
Brake Oil Low Pressure Indicator (Red)
74
Hydraulic Oil Level Indicator (Red)
74
Low Steering Oil Pressure Indicator (Red)(Option)
75
Transmission Warning Indicator (Red)
75
Communication Error Indicator (Yellow)
75
Discharge Warning Indicator (Red)
75
Engine Warning Indicator (Red)
76
Overheat Indicator (Red)
76
Engine Oil Low Pressure Indicator (Red)
76
Air Filter Restriction Indicator (Red)
77
Preheat Indicator (Yellow)
77
Coolant Temperature Gauge
78
Fuel Gauge
78
Turn Signal Indicator (Green)
79
High Beam Indicator (Blue)
79
Work Light Indicator (Yellow)
79
Clearance Light Indicator (Green)
80
Control Lever Lock Indicator (Red)
80
Multi Function Monitor
81
Screen Configuration
81
Default Setting
82
Basic Screen
84
How to Use Screens
84
Displaying Basic Screen
84
Monitor Operation
88
Alarm Occurrence Screen
89
Remedy
91
DEF/SCR System Alarm
93
Def/Adblue® Level Alarm
93
Urea SCR System Malfunction
94
Aftertreatment Device Regeneration
95
Status Display
95
Automatic Regeneration (Auto-Regeneration)
96
Manual Regeneration
97
Main Menu
98
Ride Control Drive Speed Setting (Option)
99
Dual Lift Arm Auto-Leveler
100
Height Kickout ON/OFF, Stop Height Setting
101
Lower Kickout ON/OFF, Stop Height Setting
102
Brightness Adjustment
103
Mail (Option)
105
Setting Menu
107
Date and Time
108
Time Adjustment
108
Date Adjustment
110
Display Mode Setting
112
Auto Idling Stop
114
Auto Idling Stop: ON/OFF
114
Acting Time Setting
115
Rear View Camera Monitor
116
Aftertreatment Device Regeneration Inhibit
118
Setting Procedure
118
Transmission Setting
120
Shift Change Delay Mode Setting
120
Lockup Setting
122
Parallel/Tandem Switching Height Setting
124
Warm up Operation
126
Display Item Selection
128
Main Menu Display Order Change
130
Information Menu
132
Operation Condition
133
Fuel Consumption
133
Maintenance
135
Maintenance Notice
135
Time Remains and Maintenance Interval
137
Troubleshooting
139
Monitoring
141
Switches, Steering Wheel and Pedals
143
Hazard Switch
144
Work Light Switch
145
Parking Brake Switch
146
Neutral Lever Lock (for the Forward/Reverse Lever)
147
Steering Wheel
147
Horn Switch
147
Key Switch
148
Turn Signal Lever
149
Light Switch
150
High-Low Beam Switch
151
Accelerator Pedal
152
Brake Pedal
152
Service Brake
152
Declutch Brake
152
Forward/Reverse Lever/ Shift Switch
153
Forward/Reverse Lever
153
Shift Switch
153
Wiper Switch
154
Wiper Operation
154
Front/Rear Wiper Switch
155
Tilt, Telescopic Lever/Steering Column Tilt Pedal
156
Right Console / Switches
157
Fingertip Control Type
157
Loading Control Levers
158
Lift Arm Control Lever
158
Bucket Control Lever
158
Right Console / Switches
160
Multi-Function Joystick Type
160
Loading Multi-Function Joystick Lever (Option)
161
Auxiliary Control Lever (Option)
162
Forward/Reverse Selector Switch
163
Operational Procedure
163
Loading Control Lever Lock Switch
164
Declutch Position Switch
164
Travel Mode Selector Switch
165
Power Mode Selector Switch
166
Fan Reverse Rotation Switch
167
Off
167
Auto
167
Manual Operation
168
Hydraulic Coupler Switch (Option)
168
Secondary Steering Operation Check Switch (Option)
169
Aftertreatment Device Regeneration Switch
169
Ride Control Switch (Option)
170
Auto
171
Off
171
Hold Switch
172
Right Console Slide Lever
172
Quick Power Switch
173
DSS (down Shift Switch)
174
Horn Switch
174
Cigar Lighter (24 V DC Electrical Outlet)
175
Using Cigar Lighter
175
Ash Tray
175
Auto Air Conditioner
176
Feature
176
Excavation
259
Loading Accumulated Soil
259
Grading
261
Loading
262
Load and Carrying Method
262
Loader and Dump Truck Combination Method
263
V-Shape Loading
263
I-Shape Loading
263
Dumping into Truck or Hopper
264
Dozing
265
Stock Piling
265
Removing Snow
266
Lifting Wheel Loader
266
Precautions for after Operation
267
Transporting
269
Transporting by Road
269
Selecting a Trailer
269
Loading / Unloading on Trailer
270
Ramp/Loading Dock
270
Loading / Unloading on Trailer
271
Fastening Machine for Transporting
272
Transporting Wheel Loader (Urgent Situation)
273
Precautions for Driving on Roads
273
Precautions for Towing
274
Releasing Parking Brake
275
Towing Method
277
Lifting Machine
278
Maintenance
279
Correct Maintenance and Inspection Procedures
279
Check the Hour Meter Regularly
281
Layout
282
Lubrication Guide
283
Preparations for Inspection and Maintenance
285
Articulation Lock
287
Inspection/ Maintenance Side Access Cover
288
Rear Grille
289
Inspection and Maintenance Table
290
Kind of Oils
294
Grease
294
Engine Oil
294
Transmission Oil
294
Axle Oil
295
Hydraulic Oil
295
Recommended Coolant
295
List of Consumable Parts
296
Greasing
298
Engine
303
Check Engine Oil Level
303
Check Crankcase Breather Tube
304
Change Engine Oil
305
Replace Engine Oil Filter
306
Replace Crankcase Air Breather Element
308
Check Vibration Damper
310
Power Train
311
Check Transmission Oil Level
311
Change Transmission Oil
312
Change Transmission Oil Filter
312
Clean Torque Converter Air Breather
315
Check Axle Oil Level
316
Change Axle Oil
317
Check Surroundings Around Axle and Covers for Oil Leaks
318
Clean Axle Housing Air Breather
319
Hydraulic System
320
Inspection and Maintenance of Hydraulic Equipment
320
Check Hydraulic Oil Level
322
Change Hydraulic Oil
323
Bleed Air from the Hydraulic System
324
Bleed Air from the Hydraulic Circuit
324
Clean Suction Filter
325
Clean Pilot Oil Filter
326
Line Filter in Brake Circuit
326
Replace Hydraulic Oil Return Filter
328
Replace Air Breather Element
329
Check Pilot Circuit Accumulator Function, Gas Leakage, Looseness, and Damage
330
Check Ride Control Accumulator Function, Gas Leakage, Looseness, and Damage (Option)
331
Check Gas Pressure in Ride Control Accumulator (Option)
331
Check Gas Pressure in Steering Accumulator
331
Check Hoses and Lines
332
Service Recommendations for Hydraulic Fittings
335
Flat Face O-Ring Seal Fitting (ORS Fitting)
335
Metal Face Seal Fittings
336
Fuel System
337
Check Fuel Level
337
Recommended Fuel
337
About Biodiesel Fuel
337
Refueling
338
Drain Water and Sediment from Fuel Tank
339
Drain Fuel Filter
340
Bleed Air from the Fuel System
341
Replace Fuel Main Filter Element
342
Replace Fuel Pre-Filter Element
342
Clean Fuel Pump Strainer
344
Check Fuel Hoses
345
Air Cleaner
346
Replace Air Cleaner Element
346
Clean Dust Ejection Valve
347
Check Air Inlet System
348
Cooling System
349
Coolant
349
LLC Mixing Table
349
Supplement Coolant Additive DCA4
349
Precautions for Using DCA4
349
Check Coolant Level
350
Check Drive Belt
351
Replace DCA4 Coolant Filter Cartridge
352
Inspection Procedures of Coolant Concentration
353
Clean Radiator/Oil Cooler Cores and Other Cooling System
356
Check Drive Belt Tensioner
357
Change Coolant
358
Electrical System
360
Batteries
360
Electrolyte Level Check
362
Check Electrolyte Specific Gravity
363
Replace Batteries
364
Check Monitor Functions and All Other Instrument Operation
364
Check Work Lights
364
Check Horn and Backup Alarm
365
Check Electrical Harnesses and Fuses
366
Fuse Box a
367
Fuse Box B
367
Brake System
368
Check Right and Left Brake Interlocking Performance
368
Check Parking Brake Force
369
Check Accumulator Function, Gas Leakage, Looseness, and Damage
370
Check Gas Pressure in Accumulator
371
Check Brake Disks (Service and Parking)
371
Tire
372
Check and Replace Tire (Tire Pressure)
372
Check Tire for Damage
373
Check Wheel Bolt Torque
373
Replace Tire
373
Tire Sizes to be Used
374
Tire Rotation
375
Removal and Installation of Tire
376
Air Conditioner
377
Clean/Replace Air Conditioner Circulation/Fresh Air Filters
377
Clean Fresh Air Filter
377
Clean Circulation Air Filter
378
Check Air Conditioner
379
Check Air Conditioner Piping
379
Check Air Conditioner Condenser
380
Check Air Conditioner Compressor Belt
380
Compressor Belt Tension Adjustment Procedure
380
Check Refrigerant
381
Replace Air Conditioner Receiver Dryer
381
Check Compressor and Pulley
381
Aftertreatment Device
382
Check and Clean Aftertreatment Device
382
Urea SCR System
383
Specified Def/Adblue
383
Check Def/Adblue® Level
384
Refill Def/Adblue
384
Replace Def/Adblue
386
Replace Def/Adblue® Supply Module Main Filter
387
Miscellaneous
388
Check Bucket Teeth and Cutting Edge
388
Check and Replace Seat Belt and Lower Tether
389
Check ROPS Cab, Resin Cab Roof, and Roof Mounting Bolts
389
Check Windshield Washer Fluid Level
389
Check Play Amount in Steering Wheel Movement
390
Check Accelerator Pedal Operation, and Exhaust
391
Gas Color and Noise
391
Check Rearview Mirror and Inside Rearview Mirror
392
Check Steps and Handrails for Damage and Looseness
392
Clean Engine Compartment and Hood
393
Check Sound Absorbing Mat Around Engine
393
Retighten Front Axle and Rear Axle Support Mounting Bolts
393
Check and Adjust Valve Clearance
393
Check Tightening Torque of Nuts and Bolts
394
Tightening Torque Chart
394
Maintenance under Special Environmental Conditions
405
Conditions
406
Maintenance under Special Environmental Conditions
406
Precautions for Maintenance During Cold Weather Season
406
Storage
409
Storing the Machine
409
Precaution Items for Long-Time Storage
409
Removing the Machine from Storage
410
Troubleshooting
413
Specifications
417
Intended Use
417
Other Attachments
419
Joystick Steering
419
Joystick Steering (Optional)
419
Joystick Steering Lever
420
Forward/Reverse Switch (Left)
420
DSS (down Shift Switch)
420
Wiper Switch
420
Joystick Steering Selector
421
Forward/Reverse Switch
422
Left Console Lock Release Lever
423
Adjusting the Switch Box Fore/Aft Position
424
Adjusting the Vertical Height of the Left Console
424
Left Armrest Angle Adjustment
424
Switch Box Angle Adjustment
424
Operating Procedures
425
Descriptions of Warnings
428
Axle Oil Cooler
430
Axle Oil Cooler (Optional)
430
Maintenance Guide of the Axle Oil Cooler
430
Axle Oil
430
Check Axle Oil Level
430
Change Axle Oil
430
Replace Axle Oil Cooler Line Filter (Option)
433
Clean Axle Oil Cooler Fins (Option)
434
Index
435
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