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G0746
Grizzly G0746 Manuals
Manuals and User Guides for Grizzly G0746. We have
1
Grizzly G0746 manual available for free PDF download: Owner's Manual
Grizzly G0746 Owner's Manual (120 pages)
GEAR-HEAD LATHE
Brand:
Grizzly
| Category:
Lathe
| Size: 12.78 MB
Table of Contents
Table of Contents
3
Introduction
5
Machine Description
5
Contact Info
5
Manual Accuracy
5
Identification
6
Controls & Components
7
Master Power Switch
7
Headstock
7
Carriage
8
Tailstock
8
Control Panel
9
End Gears
9
Safety Foot Brake
9
G0746 Data Sheet
10
Machine Data Sheet
10
G0749 Data Sheet
13
Section 1: Safety
16
Safety Instructions for Machinery
16
Additional Safety for Metal Lathes
18
Additional Chuck Safety
19
Section 2: Power Supply
20
Availability
20
Full-Load Current Rating
20
Circuit Requirements for 220V
20
Connection Type
21
Grounding Instructions
21
Extension Cords
21
Correcting Phase Polarity
21
Section 3: Setup
22
Preparation
22
Unpacking
22
Needed for Setup
22
Inventory
23
Cleanup
24
Site Considerations
25
Lifting & Placing
26
Anchoring to Floor
27
Anchoring to Concrete Floors
27
Leveling
27
Assembly
28
Lubricating Lathe
29
Adding Coolant
29
Power Connection
29
Test Run
30
Spindle Break-In
33
Recommended Adjustments
33
Section 4: Operations
34
Operation Overview
34
Chuck & Plate Mounting
35
Camlock Stud Installation
35
Installation & Removal Devices
36
Chuck Installation
36
Registration Marks
37
Chuck Removal
38
Scroll Chuck Clamping
38
Changing Jaw Set
39
4-Jaw Chuck
40
Drive Plate
41
Faceplate
41
Tailstock
42
Positioning Tailstock
42
Using Quill
42
Installing Tooling
42
Removing Tooling
43
Offsetting Tailstock
43
Aligning Tailstock to Spindle Centerline
44
Centers
45
Dead Centers
45
Live Centers
46
Mounting Dead Center in Spindle
46
Removing Center from Spindle
46
Mounting Center in Tailstock
46
Removing Center from Tailstock
47
Mounting Workpiece between Centers
47
Steady Rest
48
Follow Rest
49
Carriage & Slide Locks
49
Compound Rest
50
Four-Way Tool Post
50
Installing Tool
50
Aligning Cutting Tool with Spindle Centerline
51
Micrometer Stop
52
Manual Feed
52
Carriage Handwheel
52
Cross Slide Handwheel
52
Compound Rest Handwheel
52
Spindle Speed
53
Determining Spindle Speed
53
Setting Spindle Speed
53
Configuration Example
54
Power Feed
54
Power Feed Controls
55
Setting Power Feed Rate
56
End Gears
57
Primary Configuration
57
Secondary Configuration
57
Alternate Configuration
57
End-Gear Configuration Example
58
Threading
59
Headstock Threading Controls
59
Apron Threading Controls
60
Thread Dial
60
Thread Dial Chart
61
Pitch Turning
62
Headstock Pitch Turning Controls
62
Coolant System
64
Chip Drawer
65
Section 5: Accessories
66
Section 6: Maintenance
68
Schedule
68
Ongoing
68
Daily, before Operations
68
Daily, after Operations
68
Every 50 Hours
68
Every 1000 Operating Hours
68
Annually
68
Cleaning/Protecting
68
Lubrication
69
Lubrication Frequency
69
Lubrication Amount & Type
69
Headstock
69
Quick-Change Gearbox
70
Apron
71
One-Shot Oiler
71
Longitudinal Leadscrew
71
Ball Oilers
72
End Gears
73
Coolant System Service
74
Hazards
74
Adding Coolant
75
Changing Coolant
75
Machine Storage
76
Preparing Lathe for Storage
76
Bringing Lathe out of Storage
76
Section 7: Service
77
Troubleshooting
77
Motor & Electrical
77
Lathe Operation
78
Backlash Adjustment
80
Compound Rest
80
Cross Slide
80
Leadscrew End-Play Adjustment
81
Gib Adjustment
81
Cross Slide Gib
81
Compound Slide Gib
82
Saddle Gib
82
V-Belts
83
Tensioning V-Belts
83
Replacing V-Belts
84
Brake & Switch
85
Adjusting Brake
85
Replacing Brake
86
Gap Insert Removal & Installation
86
Gap Removal
86
Gap Installation
87
Section 8: Wiring
88
Wiring Safety Instructions
88
Electrical Cabinet & Motors
89
Circuit Diagram
90
Section 9: Parts
91
Control Rod & Brake
91
Bed & Body
93
Headstock Gears
95
Headstock Controls
97
Quick-Change Gearbox
99
End Gears
102
Saddle
103
Saddle Parts List
104
Slides
105
Apron
106
Apron Parts List
107
Steady Rest
109
Follow Rest
109
Tailstock
110
Electrical Cabinet
111
Accessories
112
Front Machine Labels
113
Rear Machine Labels
114
Section 10: Appendix
115
Threading and Feeding Chart
115
Diametral & Modular Pitch Chart
116
Warranty Card
117
Warranty & Returns
119
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