Canon Booklet Finisher-D1 Manuals

Manuals and User Guides for Canon Booklet Finisher-D1. We have 2 Canon Booklet Finisher-D1 manuals available for free PDF download: Service Manual

Canon Booklet Finisher-D1 Service Manual

Canon Booklet Finisher-D1 Service Manual (370 pages)

Brand: Canon | Category: Finishers | Size: 21.84 MB

Table of Contents

Table of Contents
4
Safety Precautions
12
- Notes before Servicing
  13
- Points to Note at Cleaning
  13
1 Product Outline

14
- Product Specifications
  14
  - Specifications
    15
    
    Staple Position
    16
  - Names of Parts
    18
    
    External View
    18
    
    Cross Section
    19
2 Technology

20
- Basic Construction
  20
- Electrical Control Unit
  20
  - Overview
    22
  - Finisher Controller PCB
    22
  - Saddle Stitcher Controller PCB
    23
  - Stacking Unit
    24
    
    Overview
    24
    
    Tray Ascent/Descent Control
    25
    
    Auxiliary Tray Lift Control
    26
    
    Tray Paper Surface Detection
    27
  - Feeding Unit
    28
    
    Overview
    28
    
    Basic Sequence of Operations
    30
    
    Horizontal Registration Detection
    31
    
    Side Registration Correction Operation Shift Operation
    32
    
    Buffer Operation
    34
    
    Switching over the Paper Path
    35
  - Assist Roller Engage Operation
    35
- Intermediate Process Tray Assembly
  37
  - Overview
    37
  - Basic Sequence of Operations
    38
  - Stacking Operation
    39
  - Shift Operation
    42
  - Stapling Operation
    43
  - Delivery Operation
    44
  - Neat Alignment Operation
    46
    
    Upper Neat Alignment Plate Operation
    46
    
    Upper Return Roller Operation
    46
    
    Lower Neat Alignment Plate Operation
    47
    
    Lower Return Roller Operation
    47
- Saddle Stitcher Unit
  48
  - Overview
    48
  - Basic Sequence of Operations
    49
  - Paper Feed Operation
    50
  - Alignment Operation
    52
  - Staple Operation
    53
  - Paper Folding/Delivery Operations
    54
- Detecting Jams
  57
  - Jam Inspection in Finisher
    57
  - Stitcher Area Jam Detection
    59
3 Periodic Servicing

60
- User Maintenance
  60
  - User Maintenance Items (Finisher)
    61
  - User Maintenance Item (Saddle)
    61
- Maintenance and Inspection
  62
  - Periodically Replaced Parts
    62
    
    Periodically Replaced Parts (Finisher)
    62
    
    Periodically Replaced Parts (Saddle)
    62
  - Durables
    62
    
    Durables (Finisher)
    62
    
    Durables (Saddle)
    62
  - Periodical Servicing
    63
    
    Periodical Servicing (Finisher)
    63
    
    Periodical Servicing (Saddle)
    63
4 Parts Replacing and Cleaning

64
- List of Parts
  64
  - List of External/Internal Covers
    65
  - List of Main Unit
    66
    
    Stacking Assembly
    66
    
    Feed Assembly
    67
    
    Intermediate Process Tray Assembly
    68
    
    Saddle Stitcher Assembly
    69
  - List of Consumable Parts Locations
    70
    
    Finisher Assembly
    70
    
    Saddle Stitcher Assembly
    70
  - Sensors
    71
    
    Saddle Unit
    71
    
    Finisher Unit
    72
  - Motors
    73
    
    Saddle Unit
    73
    
    Finisher Unit
    74
  - Solenoids
    75
    
    Saddle Unit
    75
    
    Finisher Unit
    76
  - Pcbs
    77
    
    Saddle Unit
    77
    
    Finisher Unit
    78
  - Switchs
    79
  - Fans
    80
- Removing from the Connection Equipment
  81
  - Removing from the Host Machine
    81
    
    Preparation
    81
    
    Procedure
    81
- External/Internal Covers
  83
  - Removing the Rear Cover
    83
    
    Procedure
    83
  - Removing the Rear Upper Cover (Right)
    84
    
    Procedure
    84
  - Removing the Rear Upper Cover (Left)
    84
    
    Preparation
    84
  - Removing the Inner Cover (Upper)
    85
    
    Preparation
    85
    
    Procedure
    85
  - Removing the Inner Cover (Lower)
    86
    
    Preparation
    86
    
    Procedure
    86
- Electric Control Assembly
  87
  - Removing the Finisher Controller PCB
    87
    
    Preparation
    87
    
    Procedure
    87
  - Removing the Neat Stack Driver PCB
    87
  - Removing the Feed Motor Driver PCB
    88
    
    Preparation
    88
    
    Procedure
    88
  - Removing the Saddle Stitcher Controller PCB
    88
- Stacking Assembly
  90
  - Points to Note on Handling the Stack Wall Rail
    90
  - Removing the Stack Wall (Upper)
    90
    
    Procedure
    90
  - Removing the Stack Wall (Lower)
    92
    
    Preparation
    92
    
    Procedure
    92
  - Points to Note on Tray A/B Cable
    94
  - Removing the Tray a Unit
    95
    
    Preparation
    95
    
    Procedure
    95
  - Removing the Tray B Unit
    98
    
    Preparation
    98
    
    Procedure
    98
  - Adjusting Position of Tray a
    100
  - Removing the Tray A/B Lifting Motor
    100
- Feed Assembly
  102
  - Removing the Delivery Static Eliminator
    102
    
    Procedure
    102
  - Removing the Upper Feed Unit
    103
    
    Preparation
    103
    
    Procedure
    103
  - Removing the Inlet Feed Motor
    105
    
    Preparation
    105
    
    Procedure
    105
  - Removing the Paper Trailing Edge Drop Motor
    106
    
    Preparation
    106
    
    Procedure
    106
  - Removing the Buffer Front Feed Motor
    106
  - Removing the Buffer Motor
    107
    
    Preparation
    107
    
    Procedure
    107
  - Removing the Puncher Unit
    109
    
    Preparation
    109
    
    Procedure
    109
  - Removing the Side Registration Sensor Unit
    110
    
    Preparation
    110
    
    Procedure
    110
  - Removing the Side Registration Sensor PCB
    111
    
    Preparation
    111
    
    Procedure
    111
  - Removing the Side Registration Shift Unit
    112
    
    Preparation
    112
    
    Procedure
    112
  - Removing the Side Registration Shift Motor
    116
    
    Preparation
    116
    
    Procedure
    116
  - Removing the Shift Motor
    117
    
    Preparation
    117
    
    Procedure
    117
- Intermediate Process Tray Assembly
  118
  - Removing the Stack Delivery Roller Upper Static Eliminator
    118
    
    Procedure
    118
  - Removing the Neat Paddle (Upper)
    118
  - Removing the Neat Paddle (Lower)
    119
    
    Procedure
    119
  - Removing the Neat Stack Unit (Upper)
    120
    
    Preparation
    120
    
    Procedure
    120
  - Removing the Neat Stack Unit (Lower)
    122
    
    Preparation
    122
    
    Procedure
    122
  - Removing the Stapler
    123
    
    Preparation
    123
    
    Procedure
    123
  - Adjusting Position of Stapler
    124
  - Removing the Process Tray Unit
    125
    
    Preparation
    125
    
    Procedure
    125
  - Removing the Paddle Unit
    128
    
    Preparation
    128
    
    Procedure
    128
  - Removing the Paddle
    128
  - Removing the Stack Delivery Upper Roller
    129
    
    Preparation
    129
    
    Procedure
    129
  - Removing the Process Tray (Front)
    131
    
    Preparation
    131
    
    Procedure
    131
  - Removing the Process Tray (Rear)
    132
    
    Preparation
    132
    
    Procedure
    132
  - Removing the Feed Belt
    133
    
    Preparation
    133
    
    Procedure
    133
  - Removing the Stack Delivery Motor
    135
    
    Preparation
    135
    
    Procedure
    135
  - Removing the Process Tray Plate Unit
    135
  - Removing the Front Alignment Motor
    136
    
    Preparation
    136
    
    Procedure
    136
  - Removing the Rear Alignment Motor
    138
    
    Preparation
    138
    
    Procedure
    138
  - Right Angle Adjustment of Alignment Plate
    140
  - Removing the Process Upper Guide Unit
    141
    
    Preparation
    141
    
    Procedure
    141
  - Removing the Belt Controller Unit
    144
    
    Preparation
    144
    
    Procedure
    144
  - Removing the Belt Roller
    148
    
    Preparation
    148
    
    Procedure
    148
- Saddle Stitcher Assembly
  152
  - Removing the Saddle Inner Cover (Upper)
    152
    
    Preparation
    152
    
    Procedure
    152
  - Removing the Saddle Inner Cover (Lower)
    152
  - Removing the Saddle Inlet Roller Static Eliminator
    153
    
    Preparation
    153
  - Procedure
    153
- Removing the Saddle Intermediate Static Eliminator
  154
  - Preparation
    154
  - Procedure
    154
- Removing the Saddle Stapler
  154
- Removing the Feed Guide Lower Static Eliminator
  155
  - Preparation
    155
  - Procedure
    155
- Removing the Disengagement Roller
  156
  - Preparation
    156
  - Procedure
    156
- Removing the Thrust Unit
  158
  - Preparation
    158
  - Procedure
    158
- Removing the Push-On Plate
  160
  - Preparation
    160
  - Procedure
    160
- Removing the Positioning Plate Unit
  161
  - Preparation
    161
  - Procedure
    161
- Pulling out the Saddle Unit (Service Position)
  162
  - Preparation
    162
  - Procedure
    162
- Removing the Saddle Inlet Static Eliminator
  163
  - Preparation
    163
  - Procedure
    163
- Removing the Saddle Unit
  164
  - Preparation
    164
  - Procedure
    164
- Removing the Press Unit
  165
  - Preparation
    165
  - Procedure
    165
- Removing the Press Roller Unit
  168
  - Preparation
    168
  - Procedure
    168
- Removing the Fold Roller
  171
  - Preparation
    171
  - Procedure
    171
  - Removing the Alignment Roller Unit
    175
    
    Preparation
    175
    
    Procedure
    175
    
    Preparation
    176
    
    Procedure
    176
    
    Removing the Alignment Roller
    176
    
    Removing the Saddle Alignment Motor
    176
5 Adjustment

177
- Basic Adjustment
  177
  - Outline
    178
  - Height Adjustment
    179
    
    Checking the Height
    179
  - Side Registration/Skew Adjustment
    182
    
    Checking Adjustment Value
    182
    
    Side Registration Adjustment
    183
    
    Skew Adjustment
    184
  - Adjusting Sensor Light Intensity
    186
    
    Preparations
    186
    
    Procedure
    187
- Adjustment at Time of Parts Replacement
  188
  - Outline
    188
  - Adjusting Sensor Light Intensity
    190
    
    Preparations
    190
    
    Procedure
    191
  - Adjusting Position of Tray a
    192
  - Adjusting the Alignment Position of the Upper Neat Alignment Plate
    193
    
    Preparations
    193
    
    Procedure
    193
  - Adjusting the Alignment Position of the Lower Neat Alignment Plate
    195
    
    Preparations
    195
    
    Procedure
    195
- Adjusting the Height of Corrugation Roller for Stack Delivery
  198
  - Preparations
    198
  - Procedure
    198
- Right Angle Adjustment of Alignment Plate
  202
- Adjusting Alignment Plate Position
  203
  - Preparations
    203
  - Procedure
    203
- Adjusting Position of Stapler
  205
- Adjusting Staple Position (1-Stapling at the Rear)
  206
  - Preparations
    206
  - Procedure
    206
- Adjusting Staple Position (1-Stapling at the Front)
  209
  - Preparations
    209
  - Procedure
    209
- Adjusting Staple Position (2-Stapling Positions)
  212
  - Preparations
    212
  - Procedure
    212
- Adjusting Delivery of Staple Stack (Lower Delivery)
  214
  - Preparations
    214
  - Procedure
    214
- Adjusting Delivery of Staple Stack (Saddle Delivery)
  217
  - Preparations
    217
  - Procedure
    217
- Saddle Stitch/Fold Placement Adjustment
  220
  - Fold Placement Adjustment
    220
  - Saddle Stitch Adjustment
    221
- Adjusting Saddle Stitching Position
  224
  - Preparations
    224
  - Procedure
    224
- Adjusting Saddle Folding Position
  226
  - Preparations
    226
  - Procedure
    226
- Adjusting Position of Saddle Lead Edge Stopper
  227
- Adjustment after Replacing Finisher Controller PCB
  229
- Bufferless Mode
  230
  - Preparations
    230
  - Procedure
    230
  - Adjustment in the Case of Failure in Stacking Performance of Tray (Upper Curl)
    231
    
    Preparations
    231
    
    Procedure
    231
  - Adjustment in the Case of Failure in Stacking Performance of Tray (Lower Curl)
    233
    
    Preparations
    233
    
    Procedure
    233
  - Adjustment in the Case of Failure in Stacking Performance of Tray (Run-On of Paper When Using Thin Paper)
    235
    
    Preparations
    235
    
    Procedure
    235
  - Adjustment in the Case of Canceling Limit for Tray Stack
    237
    
    Preparations
    237
    
    Procedure
    237
  - Adjusting Alignment for Saddle Stapling
    239
- Auxiliary Adjustment
  242
  - Outline
    242
  - Adjusting Position of Tray a
    244
  - Adjusting Position of Feed Belt
    245
    
    Preparations
    245
    
    Procedure
    245
  - Adjusting Staple Position (1-Stapling at the Rear)
    247
    
    Preparations
    247
    
    Procedure
    247
  - Adjusting Staple Position (1-Stapling at the Front)
    250
    
    Preparations
    250
    
    Procedure
    250
  - Adjusting Staple Position (2-Stapling Positions)
    253
    
    Preparations
    253
    
    Procedure
    253
  - Adjusting Delivery of Staple Stack (Lower Delivery)
    255
    
    Preparations
    255
    
    Procedure
    255
  - Adjusting Delivery of Staple Stack (Saddle Delivery)
    258
    
    Preparations
    258
    
    Procedure
    258
- Saddle Stitch/Fold Placement Adjustment
  261
  - Fold Placement Adjustment
    261
  - Saddle Stitch Adjustment
    262
- Adjusting Saddle Stitching Position
  265
  - Preparations
    265
  - Procedure
    265
- Adjusting Saddle Folding Position
  267
  - Preparations
    267
  - Procedure
    267
- Adjusting Position of Saddle Lead Edge Stopper
  268
- Adjusting Position for Saddle Alignment Width
  271
  - Preparations
    271
  - Procedure
    271
- Bufferless Mode
  273
  - Preparations
    273
  - Procedure
    273
- Adjusting Assist Stopper Position
  274
  - Preparations
    274
  - Procedure
    274
- Adjusting Height of Staple Inlet Guide
  275
  - Preparations
    275
  - Procedure
    275
- Adjusting Paddle Height
  277
  - Preparations
    277
  - Procedure
    277
- Adjustment in the Case of Failure in Stacking Performance of Tray (Upper Curl)
  279
  - Preparations
    279
  - Procedure
    279
- Adjustment in the Case of Failure in Stacking Performance of Tray (Lower Curl)
  281
  - Preparations
    281
  - Procedure
    281
- Adjustment in the Case of Failure in Stacking Performance of Tray (Run-On of Paper When Using Thin Paper)
  283
  - Preparations
    283
  - Procedure
    283
- Adjustment in the Case of Canceling Limit for Tray Stack
  285
  - Preparations
    285
  - Procedure
    285
- Adjusting Alignment for Saddle Stapling
  287
- Adjusting Engagement/Disengagement Position of Saddle Disengagement Roller
  290
  - Preparations
    290
  - Procedure
    290
- Adjusting Feeding Distance of Saddle Disengagement Roller
  292
  - Preparations
    292
  - Procedure
    292
- Adjusting Side Registration of Saddle
  294
  - Preparations
    294
  - Procedure
    294
- Setting of Pressless Mode
  297
  - Preparations
    297
  - Procedure
    297
- Adjusting Delivery Angle
  298
  - Preparations
    298
  - Procedure
    299
- Setting of Tray Speed
  300
  - Preparations
    300
  - Procedure
    300
- Changing Lower Delivery Mode
  302
  - Preparations
    302
  - Procedure
    302
- Setting of Stop-Less Stacking
  304
  - Preparations
    304
  - Procedure
    304
- Adjusting Hole Positions in Feeding Direction
  305
- Upper/Lower Neat Paddle Position Adjustment
  306
  - Preparations
    309
  - Procedure
    309
- Punch Skew Tolerance Adjustment Mode
  309
  - Preparations
    311
  - Procedure
    311
- Process Tray Alignment Operation Adjustment Mode with A4R/LTRR
  311
  - Preparations
    312
  - Side Registration Position Fine Adjustment Mode (Shift Amount Change)
    312
    
    Procedure
    313
6 Troubleshooting

315
- Upgrading
  315
- Drive/Sensor Check
  317
  - Motor,Solenoid
    317
  - Sensor
    320
7 Installation

323
- How to Check this Installation Procedure
  323
  - When Using the Parts Included in the Package
    324
  - Symbols in the Illustration
    324
- Product Name
  324
- Checking before Installation
  325
  - Checking the Unpacking Space
    325
- Checking the Contents
  326
- Unpacking Procedure
  327
- Turning off the Power Switch
  329
- Installation Procedure
  330
- Making Adjustments
  350
  - Height Adjustment
    350
    
    Checking the Height
    350
    
    Height Adjustment
    351
- Attaching the Labels Etc
  354
  - Affixing the Labels
    354
- Relocationg the Machine
  356
  - A NOTE on Moving the Machine
    356
Appendix

357
- Service Tools
  357
- Solvents and Oils
  357
- List of Signals
  357
  - List of Signals (Finisher)
    360
  - List of Signals (Saddle)
    362

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Canon Booklet Finisher-D1 Service Manual

Canon Booklet Finisher-D1 Service Manual (201 pages)

Brand: Canon | Category: Finishers | Size: 9.13 MB

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