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IRB 2600 Series
ABB IRB 2600 Series Manuals
Manuals and User Guides for ABB IRB 2600 Series. We have
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ABB IRB 2600 Series manuals available for free PDF download: Product Manual
ABB IRB 2600 Series Product Manual (455 pages)
Brand:
ABB
| Category:
Robotics
| Size: 30.87 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Manual, Spare Parts - IRB
14
Product Documentation
16
How to Read the Product Manual
18
General Safety Information
19
Limitation of Liability
19
Protective Stop and Emergency Stop
21
Safety Actions
22
Fire Extinguishing
22
Emergency Release of the Robot Axes
23
Make Sure that the Main Power Has Been Switched off
24
Safety Risks During Installation and Service Work on Robots
25
Moving Robots Are Potentially Lethal
27
First Test Run May Cause Injury or Damage
28
Work Inside the Working Range of the Robot
29
Enabling Device and Hold-To-Run Functionality
30
Risks Associated with Live Electric Parts
31
The Unit Is Sensitive to ESD
33
Hot Parts May Cause Burns
34
Safety Risks Related to Pneumatic/Hydraulic Systems
35
Safety Risks with Pressure Relief Valve
36
Brake Testing
37
Safety Risks During Handling of Batteries
38
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
39
Safety Signals in the Manual
41
Safety Symbols on Product Labels
43
2 Installation and Commissioning
49
Introduction
49
Pre-Installation Procedure
50
Unpacking
50
Requirements, Foundation
52
Operating Conditions, Robot
53
Storage Conditions, Robot
53
Working Range and Type of Motion
54
Risk of Tipping/Stability
59
On-Site Installation
60
Lifting Robot with Roundslings
60
Lifting and Turning a Suspended Mounted Robot
63
Setting the System Parameters for a Suspended or Tilted Robot
64
Mounting Angles and Values
65
Manually Releasing the Brakes
68
Orienting and Securing the Robot
71
Fitting Equipment on Robot
75
Robot Dimensions
75
Load Areas
79
Fitting Equipment on Lower and Upper Arm
82
Loads Fitted to the Robot, Stopping Time and Braking Distances
88
Restricting the Working Range
89
Axes with Restricted Working Range
89
Mechanically Restricting the Working Range of Axis 1
90
Additional Stops
91
Installing Options
93
Installation of Cooling Fan for Motors (Option)
93
Installing an Expansion Container
97
Mounted Robot on
98
Installation of Foundry Plus Cable Guard (Option No. 908-1)
100
Signal Lamp (Option)
101
Start of Robot in Hot Environments
102
Start of Robot in Cold Environments
103
Electrical Connections
104
Robot Cabling and Connection Points
104
Customer Connection on Robot
108
Customer Connections on Upper Arm
111
3 Maintenance
113
Introduction
113
Maintenance Schedule and Expected Component Life
114
Specification of Maintenance Intervals
114
Maintenance Schedule
115
Expected Component Life
118
Inspection Activities
119
Inspecting Oil Level, Axis-1 Gearbox
119
Gearbox on
122
Gearbox on
123
Inspecting the Oil Level, Axis 2 Gearbox
124
Inspecting the Oil Level, Axis 3 Gearbox
127
Inspecting the Oil Level, Axis 4 Gearbox
129
Inspecting Oil Level, Gearbox Axes 5 - 6
131
Inspecting the Cable Harness
133
Inspecting Information Labels
135
Inspecting the Mechanical Stop Pin, Axis 1
137
Inspecting Additional Mechanical Stops
140
Inspecting Dampers
142
Inspecting the Pressure Relief Valve
144
Inspecting Signal Lamp (Option)
146
Replacement / Changing Activities
148
Type of Lubrication in Gearboxes
148
Changing the Oil, Axis 1 Gearbox on Floor Mounted Robots
150
Changing the Oil, Axis-1 Gearbox on Suspended Robots
158
Changing the Oil, Axis-2 Gearbox
163
Filling Oil, Axis-2 Gearbox
165
Changing the Oil, Axis-3 Gearbox
167
Filling Oil, Axis-3 Gearbox
169
Changing the Oil, Axis-4 Gearbox
171
Changing Oil, Axes-5 and -6 Gearboxes
175
Replacing SMB Battery
179
Cleaning
184
Cleaning the IRB 2600/IRB 2600 ID
184
4 Repair
187
Introduction
187
Performing a Leak-Down Test
188
General Procedures
188
Mounting Instructions for Bearings
189
Mounting Instructions for Seals
191
Cut the Paint or Surface on the Robot before Replacing Parts
193
The Brake Release Buttons May be Jammed after Service Work
194
Complete Robot
195
Removing the Complete Cable Harness
195
Removing Cable Harness in Frame
203
Removing Cable Harness in Lower Arm and Armhouse
204
Refitting the Complete Cable Harness
207
Refitting the Cable Harness in the Base
213
Refitting the Cable Harness in the Lower Arm and Armhouse
219
Replacing the Cable Harness in the Upper Arm - IRB 2600ID
222
Replacing SMB Unit
234
Refitting the SMB Unit
238
Replacing the Brake Release Board
240
Replacing the Complete Upper Arm
245
Attaching the Lifting Accessories to the Upper Arm
250
Attaching the Roundslings to the Upper Arm
251
Refitting the Complete Upper Arm
252
Replacing Complete Tubular Shaft Unit
255
Replacing Wrist Unit
262
Measuring the Play, Axis 5
268
Measuring the Play, Axis 6
270
Measuring the Play, Axis 5 (ID Upper Arm)
272
Measuring the Play, Axis 6 (ID Upper Arm)
275
Product Manual - IRB
276
Replacing the Lower Arm
278
Refitting the Lower Arm
283
Frame and Base Repair
286
Replacing Stop Pin Axis 1
286
Replacing the Base
289
Refitting the Base
296
Removing Motors
301
Position of Robot
308
Draining Gearbox
308
Refitting Motors
313
Filling Oil in Gearbox
320
Replacing Motor Axis 5 - IRB 2600ID
329
Refitting Motor Axis 5
335
Replacing Motor Axis 6 and Wrist Unit - IRB 2600ID
341
Refitting Axis-6 Motor and Wrist Unit
347
Adjusting the Play
352
Replacing Gearbox Axis 1
357
Gearboxes
357
Removing Gearbox Axis 1
361
Refitting Gearbox Axis 1
364
Refitting the Arm System to the Base
368
Replacing Gearbox Axis 2
370
Refitting Gearbox Axis 2
378
Replacing Gearbox Axis 3
383
Introduction and Calibration Terminology
391
Calibration Methods
392
When to Calibrate
394
Synchronization Marks and Axis Movement Directions
395
Synchronization Marks and Synchronization Position for Axes
395
Calibration Movement Directions for All Axes
398
Updating Revolution Counters
399
Calibrating with Axis Calibration Method
403
Description of Axis Calibration
403
Calibration Tools for Axis Calibration
406
Installation Locations for the Calibration Tools
408
Axis Calibration - Running the Calibration Procedure
412
Axis Calibration with Safemove Option
416
Unsynchronized Speed Exceeded
417
Unsynchronized Time Limit Expired
417
Calibrating with Calibration Pendulum Method
420
Verifying the Calibration
421
Checking the Synchronization Position
422
6 Decommissioning
423
Introduction
423
Environmental Information
424
Scrapping of Robot
426
7 Robot Description
427
Robot Types
427
Non-Compatible Versions of Axis-1 and Axis-2 Gearboxes
428
Identifying the Gearbox Version Visually
430
Identifying the Gearbox Version by Article Number
431
8 Reference Information
433
Introduction
433
Applicable Standards
434
Unit Conversion
436
Screw Joints
437
Weight Specifications
440
Standard Tools
441
Special Tools
442
Lifting Accessories and Lifting Instructions
444
9 Spare Part Lists
445
Spare Part Lists and Illustrations
445
Circuit Diagram
447
Index
449
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ABB IRB 2600 Series Product Manual (396 pages)
Brand:
ABB
| Category:
Robotics
| Size: 27.14 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation, IRC5
15
How to Read the Product Manual
17
1 Safety
19
Introduction to Safety Information
19
General Safety Information
20
Introduction to General Safety Information
20
Safety in the Robot System
21
Safety Risks
22
Safety Risks During Installation and Service Work on Robots
22
CAUTION - Hot Parts May Cause Burns
25
Safety Risks Related to Tools/Work Pieces
26
Safety Risks Related to Pneumatic/Hydraulic Systems
27
Safety Risks with Pressure Relief Valve
28
Safety Risks During Operational Disturbances
29
Risks Associated with Live Electric Parts
30
Safety Actions
32
Safety Fence Dimensions
32
Fire Extinguishing
33
Emergency Release of the Robot Arm
34
Brake Testing
35
Risk of Disabling Function "Reduced Speed 250 MM/S
36
Safe Use of the Jogging Device
37
Work Inside the Working Range of the Robot
38
Signal Lamp (Optional)
39
Safety Stops
40
What Is an Emergency Stop
40
Safety Related Instructions
42
Safety Signals in the Manual
42
Safety Symbols on Product Labels
44
DANGER - Moving Robots Are Potentially Lethal
49
DANGER - First Test Run May Cause Injury or Damage
50
WARNING - the Brake Release Buttons May be Jammed after Service Work
51
DANGER - Make Sure that the Main Power Has Been Switched off
52
WARNING - the Unit Is Sensitive to ESD
53
WARNING - Safety Risks During Handling of Batteries
54
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
55
2 Installation and Commissioning
57
Introduction
57
Unpacking
58
Pre-Installation Procedure
58
Working Range and Type of Motion
62
Risk of Tipping/Stability
67
On-Site Installation
68
Lifting Robot with Roundslings
68
Lifting and Turning a Suspended Mounted Robot
71
Setting the System Parameters for a Suspended or Tilted Robot
72
Manually Releasing the Brakes
75
Orienting and Securing the Robot
78
Fitting Equipment on Robot
82
Loads Fitted to the Robot, Stopping Time and Braking Distances
94
Restricting the Working Range
95
Introduction
95
Mechanically Restricting the Working Range of Axis 1
96
Installing Options
98
Installation of Cooling Fan for Motors (Option)
98
Installing an Expansion Container
102
Installation of Foundry Plus Cable Guard (Option No. 908-1)
104
Installation of Signal Lamp (Option)
105
Robot in Hot Environments
106
Start of Robot in Hot Environments
106
Robot in Cold Environments
107
Start of Robot in Cold Environments
107
Electrical Connections
108
Robot Cabling and Connection Points
108
Customer Connection on Robot
110
Customer Connections on Upper Arm
112
3 Maintenance
115
Introduction
115
Maintenance Schedule and Expected Component Life
116
Specification of Maintenance Intervals
116
Maintenance Schedule
117
Expected Component Life
120
Inspection Activities
121
Inspecting Oil Level, Axis-1 Gearbox
121
Inspecting the Oil Level, Axis 2 Gearbox
128
Inspecting the Oil Level, Axis 3 Gearbox
130
Inspecting the Oil Level, Axis 4 Gearbox
132
Inspecting Oil Level, Gearbox Axes 5 - 6
134
Inspecting the Cable Harness
136
Inspecting Information Labels
138
Inspecting the Mechanical Stop Pin, Axis 1
140
Inspecting Additional Mechanical Stops
143
Inspecting Dampers
145
Inspecting the Pressure Relief Valve
147
Inspecting Signal Lamp (Option)
149
Replacement / Changing Activities
151
Type of Lubrication in Gearboxes
151
Changing the Oil, Axis 1 Gearbox on Floor Mounted Robots
153
Changing the Oil, Axis-1 Gearbox on Suspended Robots
158
Changing the Oil, Axis-2 Gearbox
164
Changing the Oil, Axis-3 Gearbox
168
Changing the Oil, Axis-4 Gearbox
172
Changing Oil, Axes-5 and -6 Gearboxes
176
Replacing SMB Battery
180
Cleaning
185
Cleaning the IRB 2600
185
4 Repair
189
Introduction
189
General Procedures
190
Performing a Leak-Down Test
190
Mounting Instructions for Bearings
191
Mounting Instructions for Seals
193
Complete Robot
195
Removing the Complete Cable Harness
195
Refitting the Complete Cable Harness
206
Replacing the Cable Harness in the Upper Arm - IRB 2600ID
221
Replacing SMB Unit
232
Replacing the Brake Release Unit
237
Replacing the Base
241
Product Manual - IRB
242
Upper Arm
249
Replacing the Complete Upper Arm
249
Replacing Complete Tubular Shaft Unit
258
Replacing Wrist Unit
264
Measuring the Play, Axis 5
268
Measuring the Play, Axis 6
270
Measuring the Play, Axis
272
Measuring the Play, Axis 5 (ID Upper Arm)
272
Measuring the Play, Axis 6 (ID Upper Arm)
275
Lower Arm
278
Replacing the Lower Arm
278
Frame and Base
283
Replacing Stop Pin Axis
283
Motors
286
Removing Motors
286
Refitting Motors
298
Replacing Motor Axis 5 - IRB 2600ID
314
Replacing Motor Axis 6 and Wrist Unit - IRB 2600ID
325
Adjusting the Play
334
Gearboxes
339
Replacing Gearbox Axis 1
339
Replacing Gearbox Axis 2
345
Replacing Gearbox Axis 3
354
5 Calibration Information
361
Introduction
361
Calibration Methods
362
Calibration Scale and Correct Axis Position
364
Calibration Movement Directions for All Axes
367
Updating Revolution Counters
368
Checking the Zero Position
370
6 Decommissioning
371
Introduction
371
Environmental Information
372
Scrapping of Robot
373
7 Reference Information
375
Introduction
375
Applicable Safety Standards
376
Unit Conversion
378
Screw Joints
379
Weight Specifications
382
Standard Tools
383
Special Tools
384
Lifting Accessories and Lifting Instructions
386
8 Spare Part Lists
387
Spare Part Lists and Illustrations
387
9 Circuit Diagram
389
Circuit Diagrams
389
Index
391
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