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IRB 2400/16
ABB IRB 2400/16 Manuals
Manuals and User Guides for ABB IRB 2400/16. We have
3
ABB IRB 2400/16 manuals available for free PDF download: Product Manual, Product Specification
ABB IRB 2400/16 Product Manual (242 pages)
Brand:
ABB
| Category:
Robotics
| Size: 4.96 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
How to Read the Product Manual
14
Product Documentation, M2000/M2000A
15
Product Documentation, IRC5
16
1 Safety
19
General Safety Information
19
Limitation of Liability
19
Protective Stop and Emergency Stop
22
Safety Actions
23
Fire Extinguishing
23
Emergency Release of the Robot Axes
24
Make Sure that the Main Power Has Been Switched off
25
Safety Risks
26
Safety Risks During Installation and Service Work on Robots
26
Moving Robots Are Potentially Lethal
28
First Test Run May Cause Injury or Damage
29
Work Inside the Working Range of the Robot
30
Enabling Device and Hold-To-Run Functionality
31
Risks Associated with Live Electric Parts
32
The Unit Is Sensitive to ESD
34
Hot Parts May Cause Burns
35
Safety Risks Related to Pneumatic/Hydraulic Systems
36
Brake Testing
37
Safety Risks During Handling of Batteries
38
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
39
Safety Signals and Symbols
41
Safety Signals in the Manual
41
Safety Symbols on Product Labels
43
2 Installation and Commissioning
49
Introduction
49
Unpacking
50
Pre-Installation Procedure
50
Working Range
54
Risk of Tipping/Stability
57
On-Site Installation
58
Lifting Robot with Lifting Slings
58
Manually Releasing the Brakes
59
Orienting and Securing the Robot
61
Mounting the Robot in Suspended Position
63
Loads Fitted to the Robot, Stopping Time and Braking Distances
65
Signal Lamp (Option)
66
Setting the System Parameters for a Suspended or Tilted Robot
67
Restricting the Working Range
71
Axes with Restricted Working Range
71
Mechanically Restricting the Working Range of Axis 1
72
Mechanically Restricting the Working Range of Axis 2
78
Installation of Limit Switch, Axis 3
80
Electrical Connections
81
Connectors on Robot
81
Robot Cabling and Connection Points
82
Start of Robot in Cold Environments
84
3 Maintenance
85
Introduction
85
Maintenance Schedule
86
Specification of Maintenance Intervals
86
Maintenance Schedule
87
Inspection Activities
88
Inspecting Information Labels
88
Inspecting Signal Lamp (Option)
90
Changing Activities
92
Type of Lubrication in Gearboxes
92
Oil Change, Gearbox Axes 5-6 (Wrist Unit)
93
Replacement of SMB Battery
97
Cleaning Activities
100
Cleaning the IRB 2400
100
Service Information System, M2000
103
Using the SIS System
103
Description of Service Information System (SIS)
104
SIS System Parameters
107
Setting the SIS Parameters
108
Reading the SIS Output Logs
109
Exporting the SIS Data
110
4 Repair
111
Introduction
111
General Procedures
112
Performing a Leak-Down Test
112
Mounting Instructions for Bearings
113
Mounting Instructions for Seals
115
Cut the Paint or Surface on the Robot before Replacing Parts
117
The Brake Release Buttons May be Jammed after Service Work
119
Complete Robot
120
Replacement of Cable Unit, Axes 1-3
120
Replacement of Cable Harness, Axes 4-6
126
Upper Arm
134
Replacement of Wrist IRB 2400/10/16
134
Replacement of Wrist IRB 2400L
138
Replacement of Complete Upper Arm
141
Lower Arm
145
Replacement of Complete Lower Arm
145
Replacement of Tie Rod
149
Frame and Base
153
Replacement of SMB Unit
153
Replacement of Brake Release Unit
159
Replacement of Parallel Arm
164
Motors
168
Replacement of Motor, Axis 1
168
Replacement of Motor, Axis 2
173
Replacement of Motor, Axis 3
178
Replacement of Motors, Axes 4-6, IRB 2400L
183
Replacement of Motors, Axes 4-6, IRB 2400/10/16
190
Gearboxes
197
Replacement of Gearbox, Axis
197
Replacement of Drive Shaft Unit, IRB 2400L
200
5 Calibration Information
205
When to Calibrate
205
Calibration Methods
206
Synchronization Marks and Synchronization Position for Axes
208
Calibration Movement Directions for All Axes
209
Updating Revolution Counters
210
Checking the Synchronization Position
215
Product Manual - IRB
216
6 Decommissioning
217
Environmental Information
217
Scrapping of Robot
219
7 Reference Information
221
Introduction
221
Applicable Standards
222
Unit Conversion
224
Screw Joints
225
Weight Specifications
228
Standard Tools
229
Special Tools
230
Lifting Equipment and Lifting Instructions
231
8 Spare Part Lists
233
Spare Part Lists and Illustrations
233
9 Circuit Diagram
235
Circuit Diagrams
235
Index
237
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ABB IRB 2400/16 Product Manual (227 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 10.19 MB
Table of Contents
Table of Contents
5
Overview
9
How to Read the Product Manual
12
Product Documentation, M2000/M2000A
13
Product Documentation, M2004
14
1 Safety
17
Introduction
17
General Safety Information
18
Safety in the Robot System
18
Safety Risks
19
Safety Risks During Installation and Service Work on Robot
19
Safety Risks Related to Tools/Workpieces
21
Safety Risks Related to Pneumatic/Hydraulic Systems
22
Safety Risks During Operational Disturbances
23
Risks Associated with Live Electric Parts
24
Safety Actions
26
Safety Fence Dimensions
26
Fire Extinguishing
27
Emergency Release of the Robot's Arm
28
Brake Testing
29
Risk of Disabling Function "Reduced Speed 250 MM/S
30
Safe Use of the Flexpendant
31
Work Inside the Robot's Working Range
32
Translate the Information on Safety and Information Labels
33
Safety Related Instructions
34
Safety Signals, General
34
DANGER - Moving Robots Are Potentially Lethal
36
DANGER - First Test Run May Cause Injury or Damage
37
WARNING - the Unit Is Sensitive to ESD
38
WARNING - Safety Risks During Work with Gearbox Oil
39
2 Installation and Commissioning
41
Introduction
41
Unpacking
42
Pre-Installation Procedure
42
Working Range
44
On-Site Installation
46
Lifting Robot with Lifting Slings
46
Manually Releasing the Brakes
47
Orienting and Securing the Robot
49
Suspended Mounting
51
Loads
52
Restricting the Working Range
53
Introduction
53
Mechanically Restricting the Working Range of Axis 1
54
Mechanically Restricting the Working Range of Axis
54
Installation of Limit Switch, Axis 3
61
Electrical Connections
62
Connectors on Robot
62
Robot Cabling and Connection Points
63
Making Robot Ready for Operation (Cleanroom)
65
Additional Installation Procedure
65
3 Maintenance
67
Introduction
67
Maintenace Schedule
68
Specification of Maintenance Intervals
68
Maintenance Schedule
69
Changing Activites
70
Oil in Gearboxes
70
Oil Change, Gearbox Axes 5-6 (Wrist Unit)
71
Replacement of SMB Battery Unit
74
4 Repair
77
Introduction
77
General Procedures
78
Performing a Leak-Down Test
78
Mounting Instructions for Bearings
79
Mounting Instructions for Seals
81
Complete Robot
83
Replacement of Cable Unit, Axes 1-3
83
Replacement of Cable Harness, Axes 4-6
89
Upper Arm
97
Replacement of Wrist IRB 2400/10/16
97
Replacement of Wrist IRB 2400L
101
Replacement of Complete Upper Arm
104
Lower Arm
108
Replacement of Complete Lower Arm
108
Replacement of Tie Rod
112
Frame and Base
116
Replacement of SMB Unit
116
Replacement of Brake Release Unit
119
Replacement of Parallel Arm
121
Motors
124
Replacement of Motor, Axis 1
124
Replacement of Motor, Axis 2
129
Replacement of Motor, Axis 3
134
Replacement of Motors, Axes 4-6, IRB 2400L
139
Replacement of Motors, Axes 4-6, IRB 2400/10/16
146
Gearboxes
153
Replacement of Gearbox, Axis 1-3
153
Replacement of Drive Shaft Unit, IRB 2400L
156
5 Calibration Information
161
Introduction
161
Calibration Methods
162
Calibration Scales and Correct Axis Position
164
Calibration Movement Directions for All Axes
165
Updating Revolution Counters
166
Checking the Calibration Position
170
6 Reference Information
173
Introduction
173
Applicable Safety Standards
174
Unit Conversion
175
Screw Joints
176
Weight Specifications
179
Standard Toolkit
180
Special Tools
181
Lifting Equipment and Lifting Instructions
182
7 Spare Parts and Exploded Views
183
Introduction
183
Spare Parts - Base
184
Spare Parts - Lower Arm
186
Spare Parts - Upper Arm, IRB 2400/10/16
191
Spare Parts - Upper Arm, IRB 2400/L
200
Spare Parts - Drive Unit, IRB 2400/L
204
Spare Parts - Customer Cable, Axis 4
206
Spare Parts - Limit Switch
207
8 Circuit Diagram
209
Introduction
209
ABB IRB 2400/16 Product Specification (64 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 1.02 MB
Table of Contents
Table of Contents
5
1 Description
9
Structure
9
Introduction
9
Different Robot Versions
11
Safety/Standards
15
Standards
15
Installation
19
Introduction
19
Operating Requirements
20
Mounting the Manipulator
21
Load Diagrams
24
Introduction
24
Diagrams
25
Maximum Load and Moment of Inertia for Full Axis 5 Movement
29
Wrist Torque
30
Mounting Equipment
31
Robot Tool Flange
34
Calibration and References
35
Fine Calibration
35
Absolute Accuracy Calibration
36
Maintenance and Troubleshooting
38
Introduction
38
Robot Motion
39
Introduction
39
Performance According to ISO 9283
43
Velocity
44
Stopping Distance/Time
44
Signals
45
2 Specification of Variants and Options
47
Introduction
47
General
47
Manipulator
47
Positioners
52
Track Motion
52
Floor Cables
53
Manipulator
53
Positioner
54
Process
55
Dresspack
55
Process Equipment
56
AW Safety Options
57
Documentation
58
3 Accessories
59
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