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Casio EX-Z1000 Service Manual & Parts List

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(without price)
EX-Z1000
MAY. 2006
I Refer to the page 18 after changing the main PCB.
INDEX
R

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Summary of Contents for Casio EX-Z1000

  • Page 1 (without price) EX-Z1000 MAY. 2006 I Refer to the page 18 after changing the main PCB. INDEX...

  • Page 2: Table Of Contents

    CONTENTS SPECIFICATIONS ............................1 BLOCK DIAGRAM ............................5 TEST MODE ..............................6 PROGRAM VERSION UPGRADING ......................7 1. To update the firmware version ..................... 7 2. How to restore the firmware ......................8 3. To install the firmware ........................9 ADJ TOOL ..............................

  • Page 3: Specifications

    SPECIFICATIONS Image Files Format Snapshots: JPEG (Exif Ver.2.2); DCF (Design Rule for Camera File system) 1.0 standard; DPOF compliant Movies: Motion JPEG AVI format Audio: Recording Media Built-in Memory 8.0 MB SD Memory Card MultiMediaCard Approximate Memory Capacity and File sizes •...
  • Page 4 Delete 1 file; all files (with memory protection feature) Effective Pixels 10.1 million Imaging Element 1/1.8 square pixel primary color CCD (Total pixels: 10.37 million) Lens/Focal Distance F2.8 to 5.4/f=7.9 to 23.7 mm (Equivalent to 38 to 114 mm on a 35 mm film camera.) Seven lenses in five groups, including aspherical lens.

  • Page 5: Power Supply

    Power Supply Power Requirements Lithium ion rechargeable battery (NP-40) x 1 Approximate Battery Life All of the values provided below represent the approximate amount of time under normal temperature (23°C (73°F)) before the camera turns off. These values are not guaranteed. Low temperatures shorten battery life. Number of Shots (CIPA)* 360 shots Continuous Playback (Snapshots)*...
  • Page 6 Rechargeable Lithium Ion Battery (NP-40) Rated Voltage 3.7 V Rated Capacitance 1300 mAh Operating Temperature 0 to 40°C (32 to 104°F) Dimensions 38.5 (W) x 38.0 (H) x 9.3 (D) mm (1.53"(W) x 1.50"(H) x 0.37"(D)) Weight Approximately 34 g (1.2 oz) USB Cradle (CA-33) Input/Output Terminals Camera contact;...

  • Page 7: Block Diagram

    BLOCK DIAGRAM — 5 —...

  • Page 8: Test Mode

    TEST MODE Note: Never perform the menu items unless otherwise instructed. Doing so may cause destruction of the data inside, which will make the camera unusable. I To boot the test mode 1. While firmly pressing down both [BS] and [UPPER], turn the power on. [UPPER] button [BS] button 2.

  • Page 9: Program Version Upgrading

    PROGRAM VERSION UPGRADING 1. To update the firmware version 1. Prepare the memory card which contains the firmware for EX-Z1000 in the root directory. EX-Z1000.bin 2. Insert the above memory card into the camera, and set a fully charged battery in the camera.

  • Page 10: How To Restore The Firmware

    2. How to restore the firmware 1. Prepare the firmware restoration program and change its name as follows; rom800_060512.lbn titan.bin NOTE: This software and procedure automatically restores the firmware even if the firmware belongs to a wrong model code. Make sure to use the correct software for the correct model. 2.

  • Page 11: To Install The Firmware

    <Writing the restoration program 1> 1. Copy the following software to the root directly of the SD card. Restoration software: rom800_060512.lbn Firmware: EX-Z1000.bin 2. Change the name as follows; “rom800_060512.lbn” to “titan.bin” 3. Insert the SD card into the camera.

  • Page 12: Adj Tool

    ADJ TOOL I Introduction Make sure to perform the adjustment by the USB ADJ Tool “adj03SSAW.exe” when replacing the lens unit or the PCB. Here the necessary software, driver and setting are explained to use “adj03SSAW.exe”. Note that the tool, drivers etc. are available only for Windows. 1.
  • Page 13 7) Check “Designate the place to search”, designate the place which contains “inf” file in the driver by pressing “Reference” button, and then press “Next” button. 8) When “Universal USB Driver (VMEM manufacturer’s name)” appears upon message “Searching for the driver file for the following devices”, press “Next” button. 9) The file copy starts.

  • Page 14: How To Use Adj Tool When Replacing Lens Unit

    3 Boot "adj03ssaw" . 4 Select the model name and click "Load FW " Key. • EX-Z1000 5 Click "ADJ ALL READ", and display the data on the "adj03ssaw". 6 Find the No.1163, "LCD VCOM DC". 7 Write down this value(data).

  • Page 15: How To Use Adj Tool When Replacing Main Pcb

    2 Connect the camera to the PC by the USB cable. 3 Boot "adj03ssaw". 4 Select the model name and click "Load FW " Key. • EX-Z1000 5 Click "ADJ ALL READ", and display the data on the "adj03ssaw". 6 Save the data. 7 Replace the MAIN PCB.

  • Page 16: Vcom Dc Adjustment

    VCOM DC ADJUSTMENT I Purpose Readjust the VCOM value to minimize the flicker of the LCD after replacing the LCD or the main PCB. I Necessary tools 1. Camera (Charge its battery fully) 2. Photo diode (S2281-01) : See Fig 1. 3.
  • Page 17 I Procedure 1. Camera setting Figure (a) a) Turn the power on while pressing “BS” and “UPPER”. 1: VERSION INFO After pressing “DOWN” key twice, press “DISP” and “MENU”. 2: USB TCC TEST Select "2:USB TCC TEST", and press "SET" button. 3: ROM UPDATE 4: LAST MEMORY Select "1:USB TCC ON", and press "RIGHT"...
  • Page 18 3. Measurement a) Connect S2281-01 to the camera’s LCD monitor (see below). AC Waveforms appear on the monitor screen of the oscilloscope. * Change the Rf range of C2719 in case the range does not match. Photo diode Oscilloscope INPUT OUTPUT S2281-01 Photo sensor amp...

  • Page 19: Current Consumption

    CURRENT CONSUMPTION (1) Current consumption (DC in = 3.80 ± 0.1 [V]) • Make sure that current consumption is less than 230 mA in PLAY mode. • Make sure that current consumption is less than 440 mA in REC mode. •...

  • Page 20: Resetting The Place Of Destination

    RESETTING THE PLACE OF DESTINATION When the main PCB is replaced, the setting of the destination will be changed, therefore resetting is required. However, when the firmware is changed or fixed, the setting of the destination will be held, therefore resetting is not required.

  • Page 21: Disassembly

    DISASSEMBLY * Make sure to use correct screws when assembling since there are several kinds of them. It is a good idea to sort them as shown in the right when disassembling. 1. Remove the battery. I Remove the case 2.
  • Page 22 3. Remove the rear case assy. 4. Remove the center case (A) and the power button. Note: Make sure not to lose the power button. Power button Center case (A) 5. Remove the keypad. Keypad 6. Remove the strap and the center case (B). Strap Center case (B) —...
  • Page 23 7. Remove two screws and then remove the front panel assy. Screw (S1) Screw (S2) Note: Discharge the strobe condenser. I Removing the LCD 8. Remove two screws and then remove the clamp board. Clamp board Screw (S1) Screw (S3) 9.
  • Page 24 11. Remove the LCD. * Fixed with double-sided tape. Double-sided tape Remove the LCD FPC that can be found under key FPC. I Removing the key FPC 12. Release the connector lock and remove the FCP. 13. Remove the key FPC. Key FPC —...
  • Page 25 I Removing the strobe assy 14. Release the connector lock and remove the FCP. 15. Unsolder to remove two lead wires. Lead wire (red) Lead wire (gray) Lead wire (black) 16. Remove two hooks, and then remove the strobe assy. Strobe assy 17.
  • Page 26 I Removing the mail PCB and the bottom sub assy 18. Release the connector lock and remove two FCP. 19. Remove four screws. Screw (S4) Screw (S3) Screw (S1) Screw (S3) 20. Remove the hook, and then remove the mail PCB and the bottom sub assy. 21.
  • Page 27 22. Remove the bottom sub assy. Bottom sub assy Connecter plate Main PCB. 23. Remove the speaker. * Fixed with double-sided tape. I Removing the lens unit. 24. Remove two hooks, and then remove the lens unit. Buttery box assy <hook location>...

  • Page 28: Assembly

    ASSEMBLY I Assembling the lens unit 1. Set the lens unit and fix it with three hooks. <hook locations> I Assembling the speaker 2. Set the lens unit and fix it with three hooks. * Pay attention to the lead wire positions. —...
  • Page 29 I Assembling the main PCB and the bottom sub assy 3. Set the connector plate. Connector plate 4. Set the main PCB. — 27 —...
  • Page 30 I Assembling the buttery box assy 5. Set the connector plate. <hook location> * Place two FPCs above. 6. Fix it with four screws. Screw (S4) Screw (S3) Screw (S1) Screw (S3) — 28 —...
  • Page 31 7. Insert two FPCs. 8. Solder five lead wires. Lead wire (black) Lead wire (gray) Lead wire (red) Lead wire (red) Lead wire (black) * Make sure to place to the right directions when soldering lead wires. I Assembling the strobe assy 9.
  • Page 32 I Assembling the key FPC 10. Set the key FPC. * Positioning guides 11. Insert one FPC. * FPC should be placed under the lead wires. — 30 —...
  • Page 33 I Assembling the LCD 12. Lead the FPC through the buttery box clearance. 13. Fix the LCD with a double-sided tape and insert one FPC. 14. Solder tow lead wires. * Wire the lead wires along the edge of the LCD. Lead wire (red) Lead wire (black) —...
  • Page 34 I Assembling the clump board * Do not nip the lead wires. 15. Set the clump board. 16. Fix with two screws. Screw (S1) Screw (S3) I Assembling the case 17. Set the front case and fix it with two screws. Screw (S1) Screw (S2) 18.
  • Page 35 19.Set the center case (B). 20.Set the strap. 21. Set the rear case. * Do not nip the lead wires. 22. Fix it with five screws. Screw (S3) Screw (S2) Screw (S3) Screw (S3) Screw (S2) 23. Set the power button. 24.

  • Page 36: Exploded View

    EXPLODED VIEW — 34 —...

  • Page 37: Parts List

    PARTS LIST Item Parts Code Parts Name Specification QTY Price Code Remark 10242103 BOX ASSY/BATTERY RJK509022*001V02 10241458 TAPE/LCD RJK508890-006V01 10219347 SPRING/BATTERY RJK507851-001V02 10241438 CASE/CENTER/A RJK509023-001V01 10241439 CASE/CENTER/B RJK509024-001V01 10241441 STRAP BOARD RJK508966-001V01 10241440 TAPE RJK508890-003V01 10241467 BUTTON/POWER RJK508969-001V01 10242108 HKW1628-020010-S 10241452 SHUT-SUB-ASSY RJK509020*001V01...
  • Page 38 Item Parts Code Parts Name Specification Code Remark A C C E S S O R I E S 10243983 CD ROM CK800DCA01R 10242037 AV CABLE AV-K800-BK15 10235765 USB CABLE UC-K815-BK10-MB 10210351 AC CORD CBL-K835-AC-EU-06 C EU type 10210354 AC CORD CBL-K835-AC-UK-06 C UK type 10210360...

  • Page 39: Printed Circuit Board

    PRINTED CIRCUIT BOARD MAIN PCB (TOP VIEW) FU101 FU100 — 37 —...
  • Page 40 MAIN PCB (BOTTOM VIEW) — 38 —...

  • Page 41: Schematic Diagrams

    SCHEMATIC DIAGRAMS MAIN PCB (1/3) CCD-BUS CCD-BUS VCC1.8 USB/SD-BUS VCC1.2 PW/KEY-BUS PW/KEY-BUS VCC3.3D 8BIT-BUS KEY-BUS C401 B10u 6.3V 2012 EVCC3.3 VCC1-1 EVCC3.3 C217 B0.1u 1005 C220 B0.1u 1005 MOTOR-BUS <CRDLSW> CDSHD CDTI P147/CDHD P130/TXD0 P120/INTP0 AVSS P37/ATGPLS0 P16/TB06/TA11 R209 PSCK P10/SCK10/TXD0 AVCC_1 VDD_8...
  • Page 42 MAIN PCB (2/3) CCD-BUS VCC3.3-1 OFDC1 AUDIO-BUS D300 RB521S30 VCC12C CCD_IN VEE6C DVSS GPO7 CDSDT VCC3.3A SDATA VCC12C VCC3.3-1 DVDD DECEN P702 1.8( C304 B0.1u GPO5 CDSCS 1005 C312 P703 R303 D301 D302 [LSB]D0 REFB CN300 100k 1SS400G 1SS400G B0.1u 0603 046296033210883+ CDDAT0...
  • Page 43 MAIN PCB (3/3) PW/KEY-BUS FU101 VCC1-0 to STROBE FU101 1.5A VCC1-1 D100 FCC10152ABPA RSX101VA-30 L100 R110 ADPIN 6.8u VCC5-1 FU100 D101 VCC1-2 0.8A R107 R108 NR4018T6R8M 1005 CUS01 100k FCC10801ABPA 0603 0603 Q100 DTC123JM Q104 Q101 MTM261100 PWCTL5 CHGVCC Q103 CDRH4D28CNP-6R3NCT IC110 L110...
  • Page 44 CASIO COMPUTER CO.,LTD. Overseas Service Division 6-2, Hon-machi 1-Chome Shibuya-ku, Tokyo 151-8543, Japan...

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