Checking The Secondary Sheave; Assembling The Primary Sheave; Assembling The Secondary Sheave - Yamaha 2012 TMAX XP500A Service Manual

EAS24710

CHECKING THE SECONDARY SHEAVE

1. Check:
• Secondary fixed sheave
• Secondary sliding sheave
Cracks/damage/wear → Replace the
secondary fixed and sliding sheaves as a
set.
2. Check:
• Torque cam groove "1"
Damage/wear → Replace the secondary
fixed and sliding sheaves as a set.
3. Check:
• Guide pin "2"
Damage/wear → Replace the secondary
fixed and sliding sheaves as a set.
EAS24720

ASSEMBLING THE PRIMARY SHEAVE

1. Clean:
• Primary fixed sheave
• Primary sliding sheave
• Collar
• Cam
• Primary sheave weights
2. Install:
• Primary sheave weights "1"
• Sliders "2"
• Cam "3"
TIP
Do not apply the grease inside of the primary
sheave.
V-BELT AUTOMATIC TRANSMISSION
EAS24730

ASSEMBLING THE SECONDARY SHEAVE

1. Lubricate:
• Secondary fixed sheave inner surface "1"
• Secondary sliding sheave inner surface
"2"
• Oil seals
(with the recommended lubricant)
2. Install:
• Guide pins
TIP
Before installing the guide pin, align the posi-
tion (where fixed sheave rivet head "a" and
guide pin hole "b" are in alignment with each
other) with alignment mark "c" of the sliding
sheave. Install the guide pin. Then, make sure
that the sliding sheave slides to the LOW side
without an interference of rivet head "d".
5-46
New
Recommended lubricant
YAMAHA GREASE "H" or
Polyurea Grease®