Vari Lite VL2500 Spot Luminaire Service Manual
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Vari Lite VL2500 Spot Luminaire Service Manual

Spot luminaire
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  • Page 2 Asterisk are also trademarks owned by Genlyte Thomas Group LLC. VARI LITE® products are protected by one or more of the following patents, and other pending patent applications worldwide: U. S. Patents No. 6,123,436; 6,113,252; 6,046,861; 6,031,749; 6,011,640; 5,969,868; 5,959,768; 5,934,794; 5,882,107; 5,829,868;...
  • Page 3 OREWORD How To Obtain Warranty Service A copy of the Vari-Lite, Inc. Limited Warranty was included in the shipping package for this VARI LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or customerservice@genlyte.com and request a Return Material Authorization (RMA) for warranty service.

  • Page 4: Safety Notice

    Safety (by Council Directive 73/23/EEC) EN60598-1: 2000 EN60598-2-17: 1989/A2:1991 EMC (by Council Directive 89/336/EEC) EN61000-6-4: 2001 We certify that VARI LITE products conform to the requirements of European council directives as stated above. Manual Revision History UMBER HANGE UMBER...
  • Page 5 WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1. VARI LITE® luminaires have been designed for use only with certain Philips and Osram HID lamps. Note lamp type (MSR400, MSR575HR etc.) before replacing lamps. Installing another type of lamp may be hazardous.
  • Page 6 INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI LITE® luminaires use an HID type lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 7 1. VARI LITE®-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder Feuchtigkeit können die Scheinwerfer beschädigen. 2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI LITE®-Geräten beginnen. 3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.
  • Page 8 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist. WARNUNG: HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN...
  • Page 9 AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES 1. Les luminaires VARI LITE® ont été conçus pour être utilisés uniquement avec certaines lampes Philips et Osram HID. Vérifier le type de lampe (MSR400, MSR575HR etc.) avant de remplacer les lampes. L’installation d’un autre type de lampe peut poser un danger.
  • Page 10 DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI LITE® utilisent une lampe de type HID qui produit des rayons UV. NE PAS fixer son regard sur la lampe. 2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou écrans ultraviolet visiblement endommagés au point que leur efficacité...
  • Page 11 ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO 1. Las luminarias VARI LITE® han sido diseñadas para ser usadas solamente con algunas lámparas HID Philips y Osram. Tome nota del tipo de lámpara (MSR400, MSR575HR etc.) antes de reemplazarla. Instalación de otro tipo de lámpara puede ser peligroso.
  • Page 12 INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI LITE® usan un tipo de lámpara HID que produce radiación UV. NO mire directamente a la lámpara. 2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad...
  • Page 13 ¾ ǽùÔ• õ” 4” |¿æ»Ô é:´”ÅîqŠP ËÚüé 屎æß¿áꔏé[ Å\úÊÛп• ËÚü Ef; ” Å î é \fJ Ô Áæ 1. VARI LITE® Philips Osram Ðá¿ùÔ•\fJ d Ô ”\fJé ” MSR400 åäÕ zÔ ÁæÒáÊÛп•é é\fJ  MSR575HR ƒÌã ¾âÔ• ” Q>X^é0æ Þá2ÞÔÆÉ”äé Áå2 Jé...
  • Page 14 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL æÐ Ðå¿Úü Ef; Êê” Õ 2J \fJ ª 1. VARI LITE® Òá¿ùÔ•\fJ ÔÎãê ÌáÊÛп• _f-ùÚê*o^< Õæ P.Ôã âÔ•_f-” *o^<” ¹ ê”íî ÿ ¿ ÞÆÈ åäæ”Ø 2 Ç å ÁæåÞÚ  ÃÁæÒùÔ• 2 ËÚü Ef;...

  • Page 15: Table Of Contents

    ABLE OF ONTENTS Table of Contents About This Manual ...................... 1 Additional Documentation................... 1 Customer Service ......................2 Technical Bulletins / Technical Notices............... 2 Chapter 1. Description Features Overview........................4 Features ......................... 4 Major Components External Components....................5 Menu Display ......................6 Menu Controls.......................
  • Page 16 Color Motor Assembly ....................71 Gobo Wheel Assembly....................72 Filter Wheel Assembly ....................73 Strobe Assembly......................74 UV / IR Window Assembly..................76 VL2500 Main Control Board PCB Assembly............77 Yoke Yoke Assembly......................83 Ignitor PCB Assembly....................85 Tilt Motor Assembly ....................87 Pan/Tilt Encoder PCB Assembly ................
  • Page 17 Display Cable Assembly..................134 Ballast to Controller Cable Assembly..............135 Lamp Supply to Relay Cable Assembly ..............136 DC Output Cable Assembly..................137 Chapter 4. VL2500 Spot Luminaire Schematics 700W Ballast Schematic ..................139 Ballast Rider Schematic................... 141 VL2500 Luminaire Schematic................. 142 Main Control Board (MCB) Schematic..............
  • Page 18 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Notes xvii i 18-November-2004 0 2.9676 .0020 0...

  • Page 19: About This Manual

    A support webpage for VL2500 series luminaires is available at www.vari-lite.com (follow the Support link). A seperate users manual is available for installation and operation of the VL2500 wash luminaire. This manual is available in both printed and electronic (PDF) formats. VL2500™ Spot Luminaire Users Manual (02.9676.0019).

  • Page 20: Customer Service

    Support link. Technical Bulletins / Technical Notices Technical Bulletins concerning the latest changes to VARI LITE equipment are issued from Vari-Lite. They are documentation supplements that contain procedures for equipment upgrades, retrofits, and repairs not found in the existing manuals.

  • Page 21: Chapter 1. Description

    HAPTER Description This chapter provides an overview of luminaire features, components and operations. • Features • Major Components • Principles of Operation 02.9 676.00 20 0 18-November-2004...

  • Page 22: Features Overview

    ERVICE ANUAL Features Overview The VL2500 Spot luminaire comes complete with all of the qualities and options designers love from the original Series 2000™ fixtures. It is still small, lightweight, and fast with a 700- watt shortarc lamp, impressive lumen output, and a zoom range from 18.5°...

  • Page 23: Major Components

    ESCRIPTION AJOR OMPONENTS Major Components External Components The following illustration shows major luminaire components and controls. Truss Hook Bracket Assembly Removable Lamp Assembly (to access lamp for replacement) Upper Enclosure Assembly AC Input Cable Head Assembly Yoke Assembly Vertical Captive Knob Horizontal for lamp access (does not adjust...

  • Page 24: Menu Display

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Menu Display The menu system is a programmable set of commands used to configure, address, operate, and test the luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel.

  • Page 25: Head Components

    ESCRIPTION AJOR OMPONENTS Head Components The following illustration shows the major sub-assemblies which are located in the luminaire head assembly. (Yoke and enclosure not shown for clarity.) Removable Cover Dual Blade Strobe Assembly Back Cap / CYM Color/Dimmer Bulkhead Lamp Assembly Fixed Color / Fixed Gobo / Iris Bulkhead Fan Assembly...

  • Page 26: Yoke Components

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Yoke Components The following illustration shows the major sub-assemblies which are located in the luminaire yoke assembly. (Head and enclosure not shown for clarity.) Yoke Arm Cover Fan Assembly Relay Ignitor PCB...

  • Page 27: Enclosure Components

    ESCRIPTION AJOR OMPONENTS Enclosure Components The following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (Yoke and head assembly not shown for clarity.) Enclosure Top Covers 700W Arc Ballast Module Fan Assembly Input Panel Assembly containing DMX Input PCB and Menu Display 150W +24V/6.3A...

  • Page 28: Principles Of Operation

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Principles of Operation Power and Data Flow Diagram The following diagram shows how data and power are distributed in the luminaire. Back Cap Fix Gobo UV / IR OT Sw Switch OT Sw...

  • Page 29: Chapter 2. Maintenance

    HAPTER Maintenance This chapter contains test, service, and standard maintenance procedures. • Testing • Troubleshooting • Maintenance Procedures 02.9 676.00 20 0 18-November-2004...

  • Page 30: Testing

    Testing software is available in all Series 2000 luminaires through the luminaire’s menu system TEST function. For information on specific tests and test parameters, see the VL2500 spot luminaire User’s Manual (VL Part no. 02.9676.0019). When running tests on multiple luminaires, a loopback connector is required at the first luminaire in the link and a male termination connector is required at the last luminaire.

  • Page 31: Troubleshooting

    AINTENANCE ROUBLESHOOTING Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one at a time until the end of the list is reached. To review the error messages again, it will be necessary to access them “Troubleshooting Guide”...

  • Page 32: Troubleshooting Guide

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Troubleshooting Guide If a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “Troubleshooting” on page 13 for more information. The chart below provides possible causes and remedies for each message.
  • Page 33 AINTENANCE ROUBLESHOOTING Table 2-2: Troubleshooting Guide (Continued) Message Symptom Description Possible Cause and Remedy Pan No Luminaire will not pan or Pan Sensor Not Found EOT flag attached to large pulley is not engaging the Sens hits against stop EOT sensor... - ensure flag is attached to the large pulley.

  • Page 34: Maintenance Procedures

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Maintenance Procedures Head Assembly This section provides removal and replacement procedures for components found in the luminaire head assembly. Lamp Replacement Parts: 71.2528.0700 LAMP, 700 WATT SHORT ARC WARNING: Remove power from luminaire before performing maintenance.
  • Page 35 Press [Up] / [Down] arrows until Lamp appears. Press [Enter]. e. Press [Up] / [Down] arrows to access ResetHrs. Press [Enter] to reset lamp hour and strike counters. f. Align lamp. Refer to "Align for a Flat Field" in VL2500 Spot User’s Manual Captive Knob for lamp access...

  • Page 36: Color/Gobo/Iris Bulkhead Replacement

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Color/Gobo/Iris Bulkhead Replacement Parts: 21.9676.0120 ASSY, COLOR/GOBO/IRIS BULKHEAD Procedure: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At head cover, turn captive screws and remove cover. (It will remain attached by tether.)

  • Page 37: Standard Gobo/Color Filter Replacement

    Standard Gobo/Color Filter Replacement WARNING: Users of VARI LITE luminaires should not install or use metal gobos. The use of metal gobos in any VARI LITE product may damage the luminaire and could void the luminaire’s warranty. Parts: Standard Gobo or Color Filter as required To remove and replace a standard gobo or color filter: Step 1.

  • Page 38: Strobe Bulkhead Replacement

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Strobe Bulkhead Replacement Parts: 22.9676.0016 ASSY, STROBE BULKHEAD Procedure: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At head cover, turn two captive screws and remove cover. (It will remain attached by tether.)

  • Page 39: Front Assembly Removal

    AINTENANCE AINTENANCE ROCEDURES Front Assembly Removal This procedure may be necessary to gain access to other components. To remove and re-install front assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At head cover, turn two captive screws one-quarter turn and remove cover. (It will remain attached by tether.) Figure 2-6.

  • Page 40: Rotating Gobo Sensor Pcb Replacement

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Step 8. Re-install front assembly by performing Steps 2–6 in reverse order. While re-installing, first connect wiring harness connection to rotating gobo wheel sensor and route wires through corner between head assembly and bulkhead (ensuring no wires are pinched).
  • Page 41 AINTENANCE AINTENANCE ROCEDURES CAUTION: Always use anti-static precautions when working with PCBs. Step 4. Remove rotating gobo sensor PCB by removing two 4-40×1/4” PFZ screws. Figure 2-8. 4-40×1/4” PFZ Screws Rotating Gobo Sensor PCB Figure 2-8: Rotating Gobo Sensor PCB Replacement Step 5.

  • Page 42: Edge Motor Assembly Replacement

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Edge Motor Assembly Replacement Parts: 21.9667.0310 ASSY, MOTOR EDGE To remove and replace edge motor assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove front assembly. Refer to “Front Assembly Removal”...
  • Page 43 AINTENANCE AINTENANCE ROCEDURES CAUTION: Ensure you place pliers on standoff on edge motor shaft. Do not hold edge motor shaft with pliers, or shaft may be damaged. Step 5. At lens barrel assembly, use pliers to hold standoff on edge motor shaft, and using 1/4"...
  • Page 44 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Step 7. Remove two 4-40×3/8" PPZ screws and nuts which secure motor to bulkhead and remove motor assembly. Figure 2-12. Edge Motor Assembly 4-40×3/8" PPZ Screw (2) 1/4" Nut Figure 2-12: Edge Motor Assembly Replacement Step 8.

  • Page 45: Lens Barrel Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES Lens Barrel Assembly Replacement Parts: 21.9673.0306 ASSY, LENS BARREL To remove and replace lens barrel assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At head cover, turn two captive screws one-quarter turn and remove cover. (It will remain attached by tether.) Figure 2-6.
  • Page 46 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Step 7. At front of optical support ring, remove three 8-32×3/8" PPZ screws. Figure 2-14. Guide Rod #6 Flat Washer 6-32×1/2" PPZ Screw Lens Barrel Assembly Optical Support Ring 8-32×3/8" PPZ Screw Figure 2-14: Lens Barrel Assembly Replacement Step 8.

  • Page 47: Yoke Assembly

    AINTENANCE AINTENANCE ROCEDURES Yoke Assembly This section provides removal and replacement procedures for components found in the luminaire yoke assembly. Tilt Motor Assembly Replacement Parts: 22.9676.0610 ASSY, TILT MOTOR To replace tilt motor assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2.

  • Page 48: Main Control Board (Mcb) Pcb Replacement

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Main Control Board (MCB) PCB Replacement Parts: 24.9676.0730 MCB PCB ASSY To replace an MCB PCB: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At board-side leg, remove yoke leg cover by removing four 6-32×5/16" PPB screws.

  • Page 49: Ignitor Pcb Replacement

    AINTENANCE AINTENANCE ROCEDURES Ignitor PCB Replacement Parts: 24.9661.1126 PCB ASSY, SOLID STATE IGNITOR To replace ignitor PCB: Step 1. Disconnect luminaire AC input cable from power source. Ignitor PCB Screws Yoke Leg Cover Yoke cross member Figure 2-17: Ignitor PCB Replacement Step 2.
  • Page 50 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Step 8. Remove two 1/4" hex standoffs from ignitor PCB by removing one 6-32×5/ 16" PPZ screw and #6 lock washer. Install in same place on new ignitor PCB. Figure 2-18. 6-32×5/16"...

  • Page 51: Enclosure Assembly

    AINTENANCE AINTENANCE ROCEDURES Enclosure Assembly This section provides removal and replacement procedures for components found in the luminaire enclosure assembly. Removing Enclosure Covers To gain access to enclosure components, it will be necessary to remove the top and bottom covers. To remove and replace enclosure covers: Step 1.
  • Page 52 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL CAUTION: Be careful not to damage lens during next step. Step 4. Carefully lay luminaire on its side, ensuring that lens does not come into contact with any surface. Figure 2-20. Figure 2-20: Laying Luminaire on Its Side Step 5.

  • Page 53: Ballast Module Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES Ballast Module Assembly Replacement Parts: 23.9671.1250 ASSY, BALLAST MODULE, 700W ARC To remove the ballast module assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At enclosure, remove ballast-side and ventilation covers. Refer to “Removing Enclosure Covers”...
  • Page 54 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Step 6. At ballast, disconnect wiring: Step 7. Pull wires through ferrite core. Figure 2-22. Note: Ferrite core Some components Pull wires through here. not shown for clarity. Ballast Module 8-32×3/8” PFZ Screw (3) 8-32x3/8"...

  • Page 55: Pan Motor Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES Pan Motor Assembly Replacement Parts: 21.9678.0864 PAN MOTOR ASSY Procedure: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Carefully lay luminaire on its side to have access to bottom of enclosure. Step 3. At enclosure assembly, remove bottom cover. Step 4.

  • Page 56: Vari Lite® - Vl2500™ Spot Luminaire Service Manual

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Pan Encoder Replacement Parts: 24.9678.0729 PAN MOTOR ASSY Procedure: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Carefully lay luminaire on its side to have access to bottom of enclosure.

  • Page 57: Pan Eot Sensor Replacement

    AINTENANCE AINTENANCE ROCEDURES Pan EOT Sensor Replacement Parts: 86.7002.0003 PAN EOT SENSOR ASSY Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Carefully lay luminaire on its side. Step 3. At enclosure assembly, remove bottom cover. Step 4.

  • Page 58: Power Supply (Lvs) Replacement

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Power Supply (LVS) Replacement Parts: 69.3176.0200 POWER SUPPLY (LVS) ASSY Repair Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. At enclosure, remove top cover at power supply side.

  • Page 59: Chapter 3. Illustrated Parts Breakdown

    HAPTER Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for assemblies in the VL2500 spot luminaire. • Drawing Tree • Top Assembly • Yoke • Enclosure • Cables 02.9 676.00 20 0 18-November-2004...

  • Page 60: Drawing Tree

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Drawing Tree VL2500 Series Spot Luminaire VL2500 Spot Luminaire 20.9676.0001 Rev E VL2500 Generic Luminaire Front Assembly 21.9676.0010 Rev D 21.9676.0006 Rev B Rotating Gobo Wheel Assembly Upper Enclosure Assembly 21.9660.0105 Rev C 21.9676.0800 Rev E...
  • Page 61 LLUSTRATED ARTS REAKDOWN RAWING Drawing Tree (continued) Continued from previous page VL2500 Spot Luminaire (continued) Upper Enclosure Assembly 21.9676.0800 Rev E Reflector Assembly Connector Panel Assembly Connector Panel Assembly 22.9676.0018 Rev A 21.9678.0805 Rev D 21.9678.0805 Rev D Fan Assembly...

  • Page 62: Top Assembly

    TAG, LAMP NOTICE 02.8700.0001 CARD, PRODUCT REGISTRATION - 2000 SERIES (09-09-02) 02.9676.0002 UNPACK/QUICK START SHEET, VL2500 04.9676.0001 SHIPPING BOX LABELS, VL2500 SPOT (not shown) 07.9676.0035 SHIPPING BOX, CARDBOARD - VL2500 08.2500.0001 CD-ROM, VL2500 LUMINAIRE 22.9661.1636 FAB ASSY, BRACKET TRUSS HOOK 71.2528.0700...

  • Page 63: Vl2500 Spot Luminaire

    CABLE ASSY, STROBE 1 (not shown) 25.9676.0718 CABLE ASSY, FAN / DISCONNECT (not shown) 25.9676.0719 CABLE ASSY, OT SWITCH TO REFLECTOR ASSY (not shown) 28.9676.0001 INCLUDED ITEMS KIT, VL2500 LUMINAIRE (not shown) 53.2200.0006 NUT, KEPS #6-32 SS 53.6543.0001 SCREW, 6-32 X 3/8" PPB 53.6558.0009 SCREW, 6-32 X 3/8"...
  • Page 64 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL (x6) (x4) (x4) (x4) (x2) (x2) (x8) (x2) Figure 3-2: Top Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 65: Vl2500 Generic Luminaire

    HARNESS, GUARD, LEFT 21.9676.0139 ASSY, REAR HEAD 21.9676.0600 ASSY, YOKE 21.9676.0800 UPPER ENCLOSURE 24.9676.0730 ASSY, VL2500 MAIN CONTROL BOARD (MCB) 53.6505.0020 BOLT, 1/4-28 X 3/4" HX HD GRD 8 53.6517.0001 SCREW, 10-32 X 3/8" PPZ 53.6526.0001 SCREW, 6-32 X 5/8" PPZ 53.6530.0006 RIVET, POP, 1/8"...
  • Page 66 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL VL2500 Generic Luminaire (continued) (x8) (x8) (x2) (x2) (x2) (x5) (x5) (x5) (x4) (x4) (x4) (x4) Figure 3-3: VL2500 Generic Luminaire Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 67: Front Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Front Assembly 21.9676.0006 Rev B Refer to Figure 3-4. Item Qty. Description 10.9638.0151 STABILIZER, MOTOR 10.9660.0129 SHAFT STOP, ROTATING GOBO WHEEL 10.9660.0130 SHAFT, ROTATING GOBO WHEEL 10.9660.0219 SHAFT 1, FOCUS BEARING 10.9660.0263 SUPPORT, LENS 10.9667.0313 LENS SUPPORT, CABLE MOUNT 10.9660.0349 SUPPORT RING, OPTICAL 10.9660.0372...
  • Page 68 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Item Qty. Description 55.3301.0006 WASHER, #6 FLAT SS 55.3301.0010 WASHER, #10 FLAT 55.6506.0009 SPACER, 1/2" RND .125" LG .375" ID SHAFT 55.6603.0001 SPRING, SS 4.6#/IN. EXTENSION 55.6621.0001 WASHER, #4 FLAT ZINC 55.6697.0007 STANDOFF, 3/16"...

  • Page 69: Lens Barrel Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Lens Barrel Assembly 21.9673.0306 Rev A Refer to Figure 3-5. Item Qty. Description 10.9673.0232 MOLDING, BARREL MAIN RIGHT 10.9660.0237 SHAFT, ZOOM 10.9660.0267 BRONZE SLEEVE BEARING, FOCUS 12.9673.0247 MACHINED, BARREL MAIN LEFT 21.9660.0225 ASSY, SUB-BARREL GROUP 1 21.9660.0227 ASSY, GROUP 3 SUB BARREL 21.9673.0229...
  • Page 70 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Lens Barrel Assembly (continued) 13 (4 pl) 17 (4 pl) 14 (2 pl) 10 (2 pl) 10 (4 pl) Figure 3-5: Lens Barrel Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 71: Sub-Barrel Group 2 Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Sub-Barrel Group 2 Assembly 21.9673.0229 Rev A Refer to Figure 3-6. Item Qty. Description 10.9673.0223 MOLDING BARREL, RIGHT ZOOM 10.9660.0246 SPACER, GROUP 2 10.9660.0268 BRONZE SLEEVE BEARING, ZOOM 12.9673.0224 MACHINED, BARREL LEFT ZOOM 42.9660.0023 LENS 6, ZOOM OPTICS 42.9660.0024 LENS 7, ZOOM OPTICS 42.9660.0025...

  • Page 72: Motor Zoom Optics Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Motor Zoom Optics Assembly 21.9667.0311 Rev A Refer to Figure 3-7. Item Qty. Description 44.9660.0262 MOTOR, 1" LINEAR - ZOOM 52.6579.0005 CONN, 5CIR PNL MT SGL ROW W/MTG EARS 52.8347.0001 CONTACT, 24-30AWG MALE CRIMP...

  • Page 73: Rotating Gobo Wheel Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Rotating Gobo Wheel Assembly 21.9660.0105 Rev C Refer to Figure 3-8. Item Qty. Description 10.9660.0110 GOBO CARRIER, SPINNING GOBO WHEEL 10.9660.0112 SUN GEAR, SPINNING GOBO WHEEL 10.9660.0144 SPRING GOBO RETAINER, SPINNING GOBO WHEEL 10.9660.0153 MAGNET, HALL EFFECT SENSOR .07ID 10.9667.0333 MOUNTING PLATE, FRONT (ROTATING GOBO WHEEL) 10.9667.0334...
  • Page 74 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Rotating Gobo Wheel Assembly (continued) 16 (2 pl) 15 (3 pl) 15 (6 pl) 17 (4 pl - used with 10,11,12, & 13) Standard Gobos Figure 3-8: Rotating Gobo Wheel Assembly 18-November-2004...

  • Page 75: Sensor Rotating Gobo Pcb Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Sensor Rotating Gobo PCB Assembly 24.9667.0321 Rev A Refer to Figure 3-9. Item Qty. Description 11.9667.0321 PCB, SENSOR ROTATING GOBO 52.6447.0004 HEADER, SHROUDED 4 POSITION 86.7005.0001 SENSOR, HALL-EFFECT A3141LLT SUR MT Figure 3-9: Sensor Rotating Gobo PCB Assembly 02.9 676.00 20 0 18-November-2004...

  • Page 76: Top Cover Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Top Cover Assembly 22.9676.0008 Rev G Refer to Figure 3-10. Item Qty. UM. Description 06.6018.0011 0.041 VELCRO, DOUBLE HOOK, 2" BLACK ADH BACKED 07.5049.0001 LANYARD, NYLON COATED, 8" LONG 10.9676.0009 COVER, TOP VL2500 10.9676.0010...

  • Page 77: Bottom Cover Assembly

    SSEMBLY Bottom Cover Assembly 22.9676.0011 Rev C Refer to Figure 3-11. Item Qty. UM. Description 10.9676.0012 COVER, BOTTOM VL2500 53.2008.0008 NUT, #8 PUSH 53.6545.0001 SCREW, 8-32 X 3/8" PPB 53.6599.0001 WASHER, #10 FLAT BLACK (x3) (x3) (x3) Figure 3-11: Bottom Cover Assembly 02.9 676.00 20 0...

  • Page 78: Reflector Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Reflector Assembly 22.9676.0018 Rev A Refer to Figure 3-12. Item Qty. UM. Description 10.9678.0647 CLAMP, MOUNTING, REFLECTOR 22.9660.0338 ASSY, DISCONNECT LAMP 22.9676.0130 ASSY, REFLECTOR MOUNT 41.9660.0021 ELLIPSOIDAL REFLECTOR-45 LUNES, COATED 53.6599.0001 SCREW, 4-40 X 3/8" PFZ 55.6669.0016...

  • Page 79: Back Cap Assembly

    SPRING, BULB WIRE SHEATH 10.9638.0164 WASHER, FELT 10.9667.0411 LAMP CARRIAGE 10.9667.0412 LAMP TILT PLATE 12.9676.0112 BACKCAP, MACHINED, VL2500 22.9638.0129 TETHER, VL6 BACKCAP 25.9667.0413 CABLE ASSY, GROUND -TILT PLATE 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 53.2200.0010 NUT, 10-32 KEPS SS 53.2201.0010...
  • Page 80 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Back Cap Assembly (continued) (x2) (x2) (x2) (x2) (x2) (x2) (x2) (x4) (x2) (x2) (13.5") (x2) (9.0") Figure 3-13: Back Cap Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 81: Fan Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Fan Assembly 22.9676.0090 Rev D Refer to Figure 3-14. Item Qty. Description 10.9676.0068 AIR DUCT, FRONT FAN 22.9676.0091 ASSY, FAN BULKHEAD 22.9676.0095 AIR DUCT, REAR FAN 25.8007.2212 CABLE ASSY, GROUND STRAP, #6 RING 3" LG 40.7113.0002 FAN, +24 VOLT, 80 X 80 X 25MM, 39CFM 40.7146.0002 DC FAN, 3.15"...
  • Page 82 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Fan Assembly (continued) (x2) (x3) (x2) 7, 8 (x5) Figure 3-14: Fan Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 83: Iris/Color/Gobo Bulkhead Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Iris/Color/Gobo Bulkhead Assembly 21.9676.0120 Rev B Refer to Figure 3-15. Item Qty. Description 10.9667.0124 BULKHEAD, IRIS LINK/GOBO/COLOR 21.9676.0118 ASSY, IRIS/GOBO MOTOR 21.9676.0119 ASSY, COLOR MOTOR 22.9673.0144 ASSY, GOBO WHEEL 22.9673.0145 ASSY, FILTER WHEEL 22.9676.0145 IRIS, 53MM OD, CUSTOM 25.9676.0125 CABLE ASSY, T-STAT, COLOR/GOBO (not shown) 53.2200.0004...
  • Page 84 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Iris/Color/Gobo Bulkhead Assembly (continued) (x3) (x3) (x3) (x3) (x3) (x4) (x2) Figure 3-15: Iris/Color/Gobo Bulkhead Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 85: Crossfade Color Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Crossfade Color Assembly 21.9676.0201 Rev G Refer to Figure 3-16. Item Qty. Description 10.9676.0230.01 SPACER, COLOR WHEEL 10.9676.0230.02 SPACER, COLOR MOTOR 10.9676.0233 AFT BULKHEAD, CROSSFADE COLOR SYSTEM 10.9676.0239 SPACER, BULKHEAD, COLOR SYSTEM 10.9676.0284 SHAFT, COLOR SYSTEM 10.9678.0457.04 SPACER, COLOR WHEEL, L 0.031"...
  • Page 86 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Crossfade Color Assembly (continued) (x4) (x2) (x2) (x4) (x6) (x4) (x2) Yellow (x2) Cyan Cyan Magenta Dimmer (x2) (x6) (x6) Yellow Dimmer Cyan Magenta Figure 3-16: Crossfade Color Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 87: Iris/Gobo Motor Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Iris/Gobo Motor Assembly 21.9676.0118 Rev B Refer to Figure 3-17. Item Qty. Description 10.9621.0097 STABILIZER, STEPPER, GOBO WHEEL 10.9667.0111 MOTOR BULKHEAD, IRIS/GOBO 10.9667.0126 IRIS CRANK 24.9638.0113 PCB ASSY, SENSOR, VL6B 44.9676.0116 MOTOR, GOBO/COLOR WHEEL 44.9676.0118 MOTOR, IRIS 53.6578.0001 SCREW, 4-40 X 1/8"...

  • Page 88: Sensor Pcb Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Sensor PCB Assembly 24.9638.0113 Rev B Refer to Figure 3-18. Item Qty. Description 11.9638.0114 PCB, SENSOR, VL6 52.6229.0001 HEADER, 3POS MTA FRIC LOK STRT POST 60.1429.1503 RES, 1/4W 5% 150.0 OHM CF 86.7004.0001...

  • Page 89: Color Motor Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Color Motor Assembly 21.9676.0119 Rev 0 Refer to Figure 3-19. Item Qty. Description 10.9621.0097 STABILIZER, STEPPER, GOBO WHEEL 10.9667.0120 COLOR MOTOR BULKHEAD 24.9638.0113 PCB ASSY, SENSOR, VL6 44.9676.0116 MOTOR, GOBO/COLOR WHEEL 53.6597.0001 SCREW, 4-40 X 3/16" PPZ 53.6599.0001 SCREW, 4-40 X 3/8"...

  • Page 90: Gobo Wheel Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Gobo Wheel Assembly 22.9673.0144 Rev A Refer to Figure 3-20. Item Qty. Description 22.9673.9143 ASSY, FILTER WHEEL HUB AND CLIP 10.9638.0122 CLIP, WHEEL RETAINER 22.9673.9142 ASSY, COLOR WHEEL 53.6530.0002 RIVET, POP 1/8" OD X .063-.125 GR.LENGTH 41.6006.4202...

  • Page 91: Filter Wheel Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY Filter Wheel Assembly 22.9673.0145 Rev A Refer to Figure 3-21. Item Qty. Description 22.9673.9143 ASSY, FILTER WHEEL HUB AND CLIP 10.9638.0122 CLIP, WHEEL RETAINER 22.9673.9142 ASSY, COLOR WHEEL MARKED 53.6530.0002 RIVET, 1/8" OD POP .-63-.125 GR. LENGTH 41.6006.0020 ASSY, VL6 FILTER, MAGENTA (ST) 41.6006.0150...

  • Page 92: Strobe Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Strobe Assembly 22.9676.0016 Rev E Refer to Figure 3-22. Item Qty. Description 10.9676.0043 BULKHEAD, STROBE MOUNTING 10.9676.0019 STROBE BLADE, DIMPLED 10.9676.0060 MOUNTING COLLAR, STROBE BLADE 10.9676.0061 STABLIZER, STROBE MOTOR 10.9676.0069 MOUNTING PLATE, STROBE MOTOR 10.9678.0491...
  • Page 93 LLUSTRATED ARTS REAKDOWN SSEMBLY Strobe Assembly (continued) (x2) (x2) (x4) (x4) (x2) (x2) (x6) (x2) (x2) (x4) (x2) (x2) (x2) (x8) Black Side Note connector orientation on motors Figure 3-22: Strobe Assembly 02.9 676.00 20 0 18-November-2004...

  • Page 94: Uv / Ir Window Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL UV / IR Window Assembly 22.9676.0140 Rev B Refer to Figure 3-23. Item Qty. Description 10.9676.0058 UV / IR FRAME 41.9678.0608 UV / IR FILTER, 3.00" X 3.00" 53.5504.0187 SCREW, 4-40 X 3/16" PPSS 55.6569.0001...

  • Page 95: Vl2500 Main Control Board Pcb Assembly

    LLUSTRATED ARTS REAKDOWN SSEMBLY VL2500 Main Control Board PCB Assembly 24.9676.0730 Rev B Refer to Figure 3-24 Item Description Ref. 10-0255 RES, 0 OHM, 1/10W, SMT0805 R298 10.9661.1275 HEATSINK, MAIN CONTROLLER 10.9676.0735 HEATSINK, CONTROLLER, PAN/TILT DRIVERS 10.9678.0885 KIT, THERMAL TRANSFER MAIN CONTROLLER 11.9676.0730...
  • Page 96 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Item Description Ref. 60.1165.1004 RES, 1/16W 5% 10 K CHIP THK FLM SMT0402 R16, R19, R24, R25, R94 R96, R113, R115, R124, R126, R135, R137, R146, R148, R159, R161, R165, R167, R172, R174, R178, R180, R213, R215, R224, R226, R235, R237, R246 60.1165.1803...
  • Page 97 LLUSTRATED ARTS REAKDOWN SSEMBLY Item Description Ref. C39, C42, C47-C50, C52, C56, C58, C60, C63-C68, C92, C101, C110, C119, C128, C136, C146, C155, C164, C173, C182, C191, C200 62.4240.0223 CAP, .022UF 25V 10% CER CHIP SUR MT X7R EIA0603 C87, C95, C96, C103, C105, C112, C114, C121, C123, C130, C132, C149, C151, C157, C159, C166, C168, C175, C177, C184, C186, C193, C195, C202 62.4245.0272...
  • Page 98 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Item Description Ref. 85.3773.0001 IC, STEPMOTOR DRIVER U27-U30, U32-U40 85.5134.0001 IC, SN75LBC180D LOW-POWER DIFF LINE DRVR & RCVR PAIRS 85.5164.0001 IC, L6234PD THREE PHASE MOTOR DRIVER U11, U31 85.5168.0001 IC, DS1834AS DUAL RESET MONITOR W/ PUSHBUTTON SMT 86.6105.0001...
  • Page 99 LLUSTRATED ARTS REAKDOWN SSEMBLY VL2500 Main Control Board PCB Assy (cont.) Bottom Side Top Side Figure 3-24: VL2500 Main Control Board PCB Assembly 02.9 676.00 20 0 18-November-2004...
  • Page 100 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Notes 18-November-2004 0 2.9676 .0020 0...

  • Page 101: Yoke

    LLUSTRATED ARTS REAKDOWN Yoke Yoke Assembly 21.9676.0600 Rev C Refer to Figure 3-25. Item Qty. Description 22.9676.0605 ASSY, YOKE STRUCTURE ASSY, FAN 22.9676.0609 ASSY, TILT MOTOR 22.9676.0610 ASSY, ELEC., RELAY 23.9650.3327 24.9661.1126 PCB ASSY, SOLID STATE IGNITOR 25.9667.0030 CABLE ASSY, IGNITOR TO RELAY (not shown) SCREW, 6-32 X 5/16"...
  • Page 102 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Yoke Assembly (continued) (x4) (x4) (x2) (x2) (x2) (x4) (x2) (x2) (x2) (x4) (x3) Figure 3-25: Yoke Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 103: Ignitor Pcb Assembly

    LLUSTRATED ARTS REAKDOWN Ignitor PCB Assembly 24.9661.1126 Rev B Refer to Figure 3-26. Item Qty. Description 11.9661.1126 PCB, IGNITOR 52.8218.0002 TERM, PC VERT MNT 6-32 SCREW 15A J1-J4 60.1230.6493 RESISITOR, 1/4W 1% 6.49K OHM 60.1420.5104 RESISITOR, 1/4W 5% 51.0K OHM 60.1421.1205 RESISITOR, 1/4W 5% 120.0K OHM 60.1422.2001...
  • Page 104 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Ignitor PCB Assembly (continued) Figure 3-26: Ignitor PCB Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 105: Tilt Motor Assembly

    LLUSTRATED ARTS REAKDOWN Tilt Motor Assembly 22.9676.0610 Rev 0 Refer to Figure 3-27. Item Qty. Description 10.9661.1298 PLATE, TENSION ADJUST, PAN MOTOR 22.9661.0608 ASSY, DRIVE PULLEY - 10.9661.0640 CODEWHEEL, 90 COUNT - 10.9661.0649 TIMING PULLEY, 2MM GT, 17 TOOTH - 53.5561.0250 SCREW, 6-40 X 1/4"...
  • Page 106 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Tilt Motor Assembly (continued) (x2) (x2) (x2) (x2) (x2) (x2) (x4) Figure 3-27: Tilt Motor Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 107: Pan/Tilt Encoder Pcb Assembly

    LLUSTRATED ARTS REAKDOWN Pan/Tilt Encoder PCB Assembly 24.9661.0629 Rev 0 Refer to Figure 3-28. Item Qty. Description Ref. 11.9661.0629 PCB, ENCODER SENSOR 52.6613.0005 HEADER, 5POS SGL ROW SHROUDED LATCHING 52.6613.0006 HEADER, 6POS SGL ROW SHROUDED LATCHING 60.9460.1802 RES, .1W 5% 180.0 OHM 100V CHIP SUR MT R1, R2 62.3009.0103 CAP, .01UF 50V 10% MONO CER CHIP SUR MT...

  • Page 108: Yoke Fan Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Yoke Fan Assembly 22.9676.0609 Rev A Refer to Figure 3-28. Item Qty. Description 10-9676.0646 FAN TRAY, YOKE ARM 40.7113.0001 FAN, +24V 80 X 80 X 25 MM 32CFM RECPT, 2POS MTA100 W/ POL TAB RED CLSD END 52.6396.2202...

  • Page 109: Enclosure

    LLUSTRATED ARTS REAKDOWN NCLOSURE Enclosure Upper Enclosure Assembly 21.9676.0800 Rev E Refer to Figures 3-30 and 3-31. Item Qty. Description 04.9640.0374 LABEL, P.E. GROUND 04.9661.0040 LABEL, 2000 SERIES COMPLIANCE 04.9661.1218.01 LABEL, PATENT, VL2201 & VL2400 SERIES LUMINAIRES 10.9661.1258 BRACKET, APS SIDE 10.9661.1358 AIR SEAL, DUCT 10.9661.1361...
  • Page 110 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Item Qty. Description 25.9661.1520 CABLE ASSY, CHASSIS TO YOKE GROUND (not shown) 25.9676.0818 CABLE ASSY, PAN/TILT CONTROL (not shown) 25.9678.0811 CABLE ASSY, EMI FILTER TO POWER SWITCH (not shown) 25.9678.0812 CABLE ASSY, AC INPUT SPLITTER (not shown) 25.9678.0813...
  • Page 111 LLUSTRATED ARTS REAKDOWN NCLOSURE Item Qty. Description 55.2178.0001 CABLE ANCHOR, MOUNT, #8 SCREW MOUNTING 55.2179.0001 CABLE ANCHOR, MOUNT, #6 SCREW MOUNTING 55.2186.0001 CABLE TIE, .10" W X 4.00" LG SMALL 55.2261.0001 SLEEVE, NYL, INSUL, #6 SCREW 1.0" LG .015 WALL 55.2267.0001 RUBBER STRIP, SPONGE CLSD CELL 3/8"...
  • Page 112 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Upper Enclosure Assembly (continued) (x4) (x3) (x2) (x2) (x2) (x2) (x2) (x2) (x2) (x2) (x2) (x2) (x2) 70, 68 (x3) 69, 70 (x3) (x2) (x2) (x2) (x2) (x2) (x2) Figure 3-30: Upper Enclosure Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 113: X4)

    LLUSTRATED ARTS REAKDOWN NCLOSURE Upper Enclosure Assembly (continued) (x2) (x2) (x4) (x2) Unpainted surface of APS Cover only (x2) (x4) (x4) (x4) Figure 3-31: Upper Enclosure Assembly 02.9 676.00 20 0 18-November-2004...

  • Page 114: Connector Panel Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Connector Panel Assembly 21.9678.0805 Rev D Refer to Figure 3-32. Item Qty. Description 10.9678.0852.01 LAYOUT, ENCLOSURE OVERLAY 10.9678.0859 BRACKET, INPUT 24.9663.1830 PCB ASSY, DMX INPUT 24.9678.0825 PCB ASSY, DISPLAY 25.9678.0810 CABLE ASSY, AC INPUT PIGTAIL 53.6551.0001...

  • Page 115: Dmx Input Pcb Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE DMX Input PCB Assembly 24.9663.1830 Rev A Refer to Figure 3-33 Item Qty. Description Ref. 11.9663.1830 PCB FAB, DMX INPUT 52.6259.0001 HEADER, 5POS MTA FRCT LOK STRT POST 52.6625.0005 CONN, RECEPT XLR 5PIN FEMALE PC MT VERTICAL 52.6626.0005 CONN, RECEPT XLR 5PIN MALE PC MT VERTICAL 62.3017.0102...

  • Page 116: Ac Input Pigtail Cable Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL AC Input Pigtail Cable Assembly 25.9678.0810 Rev A Refer to Figure 3-33 Item Qty. Description 52.6274.2313 STRAIN RELIEF, SKINTOP FLEXTYPE PG13 BLK 52.6401.2321 CONN, PLUG "CE MARKED" 20A 250V TWIST LOCK 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8298.1160...

  • Page 117: Pan Tube Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE Pan Tube Assembly 21.9678.0880 Rev C Refer to Figure 3-35. Item Qty. Description 10.9678.0809 PAN TOGGLE STOP 10.9678.0847 WASHER, SILICONE FOAM 10.9678.0848 WASHER, PAN TEFLON 12.9678.0891 PAN TUBE, MACHINED 54.1206.0021 RING, RETAINING 1.562" SHAFT 1.468" GRV DIA 54.1255.0002 BEARING ASSY, FLUSH MOUNT HOUSING LARGE Figure 3-35: Pan Tube Assembly...

  • Page 118: Pan Motor Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Pan Motor Assembly 21.9678.0864 Rev B Refer to Figure 3-36. Item Qty. Description PLATE, PAN MOTOR MOUNT 10.9678.0865 ASSY, DRIVE PULLY, PAN 21.9678.0828 PCB ASSY, VL2203 PAN/TILT ENCODER 24.9678.0729 MOTOR, 3-PHASE SIZE 23 HIGH TORQUE 44.9678.0680...

  • Page 119: Upper Enclosure Fan Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE Upper Enclosure Fan Assembly 23.9678.0686 Rev 0 Refer to Figure 3-36. Item Qty. Description FAN, 24V FAL6F24LH 40.7125.0001 TERM, SPADE #6 26-24 AWG INS YELLOW 52.8231.0007 (x2) Figure 3-37: Upper Enclosure Fan Assembly 02.9 676.00 20 0 18-November-2004...

  • Page 120: Pan Eot Sensor Electrical Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Pan EOT Sensor Electrical Assembly 23.9678.0687 Rev A Refer to Figure 3-38. Item Qty. Description CONN, HOUSING 6 POS. RECEPTACLE 52.6524.0006 CONTACT, 24-30 AWG FEMALE CRIMP 52.8346.0001 SWITCH, SLOTTED OPTICAL 86.7002.0003 1, 2...

  • Page 121: Ballast Module (Arc Power Supply) Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE Ballast Module (Arc Power Supply) Assembly 23.9671.1250 Rev F Refer to Figures 3-39 and 3-40. Item Qty. Description 06.6032.0009 CABLE MARKER TIE, WHITE 19 X 7.4" 10.9661.1260 HEAT SINK, LEFT 1200 WATT POWER SUPPLY 10.9661.1261 HEAT SINK, RIGHT 1200 WATT POWER SUPPLY 10.9661.1262 TOP, AIR DUCT 1200 WATT POWER SUPPLY 10.9661.1274...
  • Page 122 VARI❋LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Item Qty. Description 80.2648.0001 TRANSISTOR, IXFH32N50 POWER MOSFET 500V 32A TO-247 82.4323.0001 DIODE, BRIDGE D25XB60 600V 25A SIP 82.5341.0001 DIODE, DSEI30-06A FRED 25-37A T0-247 AD 18-November-2004 0 2.9676 .0020 0...
  • Page 123 LLUSTRATED ARTS REAKDOWN NCLOSURE Ballast Module Assembly (continued) (x4) (x4) (x2) (x2) (x2) (x2) (x2) (x4) (x2) (x3) Figure 3-39: Ballast Module (Arc Power Supply) Assy 02.9 676.00 20 0 18-November-2004...
  • Page 124 VARI❋LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Ballast Module Assy (continued) (2 pl) 10 (4 pl) 15 (4 pl) 30 (4 pl) 15 (4 pl) 18 (4 pl) 18 (4 pl) 20 (4 pl) 20 (4 pl) Figure 3-40: Ballast Module (Arc Power Supply) Assy 18-November-2004 0 2.9676 .0020 0...

  • Page 125: 700W Ballast Board Pcb Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE 700W Ballast Board PCB Assembly 24.9661.1130 Rev D Refer to Figure 3-41. Item Qty. Description Ref. 10.9661.1356 GUIDE, APS RIDER PCB 11.9661.1120 PCB, 400/625W BALLAST BOARD 51.5031.0001 HEATSINK, TO-220 CLIP-ON ALUM BLACK ANODIZED PC MT 52.6229.0001 HEADER, 3POS MTA FRIC LOK STRT POST J113 52.6261.0002...
  • Page 126 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Item Qty. Description Ref. 60.1422.1001 RES, 1/4W 5% 1.0 K CF R219, R220 & R223 60.1422.2001 RES, 1/4W 5% 2.0 K CF R119 60.1424.1502 RES, 1/4W 5% 15.0 K CF R104 60.1424.2004 RES, 1/4W 5% 20.0 K CF...
  • Page 127 LLUSTRATED ARTS REAKDOWN NCLOSURE Item Qty. Description Ref. 63.2055.0001 THERMISTOR, 12A 0.7 OHM NTC INRUSH NTC101 & CURRENT LIMIT NTC102 68.4536.0002 CHOKE, COMMON MODE FILTER 1.35MH 11A L102 68.4577.0001 INDUCTOR, CURRENT SENSE PE-51688 L201 68.9661.1112 TRANSFORMER, GATE DRIVE T201 68.9661.1115 CHOKE, EMI DIFFERENTIAL L101 70.3727.0002...
  • Page 128 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL 700W Ballast Board PCB Assembly (cont.) Figure 3-41: 700W Ballast Board PCB Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 129: 700W Ballast Rider Board Pcb Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE 700W Ballast Rider Board PCB Assembly 24.9661.1131 Rev C Refer to Figure 3-42. Item Qty. Description Ref. 10.9661.1355 STABILIZING EXTRUSION, APS RIDER BD PCB 11.9661.1111 PCB, BALLAST RIDER 52.6297.0001 HEADER, 2PIN MTA FRCT LOK STRT POST J402 52.6576.0012 CONN, 12 CIR .100"...
  • Page 130 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Item Qty. Description Ref. 60.9464.2003 RES, 1/8W 5% 2.0 K 200V CHP THK FLM S- R413 MT1206 60.9464.2004 RES, 1/8W 5% 20.0 K 200V CHP THK FLM S- R308, R309, MT1206 R402, R417,...
  • Page 131 LLUSTRATED ARTS REAKDOWN NCLOSURE Item Qty. Description Ref. 62.4005.0101 CAP, 100PF 50V 10% CER CHIP SUR MT COG 0805 C410, C411, C429 62.4005.0330 CAP, 33PF 50V 10% CER CHIP SUR MT COG 0805 C428 62.4005.0470 CAP, 47PF 50V 10% CER CHIP SUR MT COG 0805 C301 62.4006.0222 CAP, 2200PF 50V 5% CER CHIP SUR MT X7R 0805...
  • Page 132 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Notes 18-November-2004 0 2.9676 .0020 0...

  • Page 133: Ground Strap Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Cables Ground Strap Cable Assembly 25.8007.2212 Rev 0 Refer to Figure 3-48. Item Qty. Description 52.8329.0001 TERM, RING # 6 22-16 AWG NON-INS 73.7130.0002 0.33 WIRE, 7/64" TUBULAR BRAID SILVER-PLATED Figure 3-48: Ground Strap Cable Assembly 02.9 676.00 20 0 18-November-2004...

  • Page 134: Lvs Chassis Ground Cable Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL LVS Chassis Ground Cable Assembly 25.9661.1514 Rev A Refer to Figure 3-49. Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8271.0001 FASTON RECEPT, 16-14 AWG (REEL) 73.3516.0504 WIRE, 16 AWG 300V 105C PVC GRN/YEL UL1569...

  • Page 135: Chassis To Yoke Ground Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Chassis To Yoke Ground Cable Assembly 25.9661.1520 Rev B Refer to Figure 3-50. Item Qty. Description 52.8250.0001 TERM, #8, RING, 10AWG 73.7089.0504 15.17 WIRE, 22AWG 300V 200C TEF GRN/YEL UL1180 1 (2 pl) Figure 3-50: Chassis To Yoke Ground Cable Assembly 02.9 676.00 20 0 18-November-2004...

  • Page 136: Ignitor To Relay Cable Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Ignitor To Relay Cable Assembly 25.9667.0030 Rev A Refer to Figure 3-51. Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8312.0001 RECP, FASTON 1/4" 18-14 AWG INSULATED VO 73.7101.0009...

  • Page 137: Tilt Plate Ground Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Tilt Plate Ground Cable Assembly 25.9667.0413 Rev A Refer to Figure 3-52. Item Qty. Description 52.8311.0003 TERM, RING #6 BLUE 14-16 AWG NON-INS. 73.7130.0002 0.21 WIRE, 7/64" TUBULAR BRAID SILVER PLATED (x2) Figure 3-52: Tilt Plate Ground Cable Assembly 02.9 676.00 20 0 18-November-2004...

  • Page 138: Color/Gobo T-Stat Cable Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Color/Gobo T-Stat Cable Assembly 25.9676.0125 Rev A Refer to Figure 3-53. Item Qty. Description 52.6523.0002 CONN, HOUSING 2POS. PLUG SHROUD 52.8347.0001 CONTACT, 24-30 AWG MALE CRIMP 55.2268.0125 1.00 HEATSHRINK, 1/8" CLEAR KYNAR 63.2047.1105...

  • Page 139: Color/Fixed Bulkheads Cable Assembly

    25.9676.0715 Rev E Refer to Figure 3-54. Item Qty. Description 04.9676.0715.00 LABEL SET, VL2500 COLOR HARNESS 52.6224.0040 HOUSING, 40 POS 26-22 AWG PRELOADED MT RECPT DBL 52.6224.1040 COVER, FRONT 40 POS MT LATCHING 52.6224.2040 COVER, BACK 40 POS MT 52.6396.2603 RECEPT, 3 POS MTA100 W/POL TAB BLUE CLOSED END 52.6424.0003...
  • Page 140 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Color/Fixed Bulkheads Cable Assembly (cont.) 14, 7, 8 14, 9, 10 (x4 each) 2, 3, 4 (x7) 16, 5, 6 14, 7, 8 (x2) 14, 7, 8 17, 7, 8 15, 5, 6...

  • Page 141: Optics/Strobe Bulkheads Cable Assembly

    25.9676.0716 Rev D Refer to Figure 3-55. Item Qty. Description 04.9676.0716.00 LABEL SET, VL2500 COLOR HARNESS 52.6224.0034 HOUSING, 34 POS 26-22 AWG PRELOADED MT RECPT DBL 52.6224.1034 COVER, FRONT 34 POS MT LATCHING 52.6224.2034 COVER, BACK 34 POS MT 52.6467.0004 CONN, FEMALE 4 POS 30-24 AWG CRIMP PHR 52.6467.0006...
  • Page 142 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Optics/Strobe Bulkheads Cable Assy (cont.) 16, 6, 7 16, 10, 12 2, 3, 4 17, 5, 7 16, 8, 11 (x4) 16, 6, 7 16, 9, 11 Figure 3-55: Optics/Strobe Bulkheads Cable Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 143: Strobe 1 Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Strobe 1 Cable Assembly 25.9676.0717 Rev A Refer to Figure 3-56. Item Qty. Description 04.9676.0716.01 LABEL, STROBE 1 52.6523.0004 CONN, HOUSING 4 POS PLUG SHROUDED WIRE TO WIRE 52.6661.0006 CONN, RECEPT 6CIR WIRE TO WIRE 1.25 MM PITCH 52.8347.0001 CONTACT, 24-30 AWG MALE CRIMP 52.8387.0001...

  • Page 144: Fans/Disconnect Cable Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Fans/Disconnect Cable Assembly 25.9676.0718 Rev D Refer to Figure 3-57. Item Qty. Description 52.6396.2403 RECEPT, 3 POS MTA100 W/ POL TAB 24 AWG 52.6524.0002 CONN, HOUSING 2 POS RECEPT 52.6524.0005 CONN, HOUSING 5 POS RECEPT 52.8230.0003...

  • Page 145: Ot Switch To Reflector Assy. Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES OT Switch to Reflector Assy. Cable Assembly 25.9676.0719 Rev 0 Refer to Figure 3-58. Item Qty. Description 52.8271.0010 RECEPT, FASTON 24-22 AWG NON-INSUL 0.016" TAB 110SERIES 52.8371.0001 RECEPT, FASTON 24-20 AWG UNINSUL TIN PLT BRS .250 X 0.32 73.2624.0008 0.67 WIRE, 24 AWG 600V 200 DEG C TEFLON GRAY TYPE E...

  • Page 146: Pan/Tilt Control Cable Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Pan/Tilt Control Cable Assembly 25.9676.0818 Rev A Refer to Figure 3-59. Item Qty. Description 52.6224.0020 HOUSING, 20 POS 26-22 AWG PRELOADED MT RECEPT DBL ROW 52.6224.1020 COVER, FRONT 20 POS MT LATCHING 52.6224.2020...
  • Page 147 LLUSTRATED ARTS REAKDOWN ABLES Pan/Tilt Control Cable Assembly (continued) 4, 7 (x5) (x7) 1, 2, 3 6 (x3),5 6 (x3),5 4, 7 (x5) Figure 3-59: Pan/Tilt Control Cable Assembly 02.9 676.00 20 0 18-November-2004...

  • Page 148: Emi Filter To Power Switch Cable Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL EMI Filter to Power Switch Cable Assembly 25.9678.0811 Rev A Refer to Figure 3-60 Item Qty. Description 52.8313.0001 RCPT, FASTON 1/4" 18-14 AWG FLAG DBL CRP (REEL) 52.8392.0001 RECP, FASTON .187"X0.32" 16-14 AWG FLAG DBL CRP 55.2186.0001...

  • Page 149: Ac Input Splitter Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES AC Input Splitter Cable Assembly 25.9678.0812 Rev D Refer to Figure 3-61 Item Qty. Description 52.6231.0001 PLUG HOUSING, MNLOK PLUG 3POS 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8231.0008 TERM, SPADE #6 RED 22-16AWG INSERT 52.8392.0001 RECP, FASTON .187"X0.32"...
  • Page 150 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL AC Input Splitter Cable Assembly (continued) (x2) (x2) 5, 9 5, 10 11, 6 (x3) Figure 3-61: AC Input Splitter Cable Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 151: Data I/O Link Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Data I/O Link Cable Assembly 25.9678.0813 Rev 0 Refer to Figure 3-62 Item Qty. Description 52.6396.2204 RECEPT, 4 POS MTA100 W/POL TAB RED CLSD END 52.6396.2205 RECEPT, 5 POS MTA100 W/POL TAB RED CLSD END 73.5122.0259 2.17 CBL, 22AWG STRND 4COND PVC INSUL Figure 3-62: Data I/O Link Cable Assembly...

  • Page 152: Display Cable Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Display Cable Assembly 25.9678.0815 Rev 0 Refer to Figure 3-63 Item Qty. Description 52.6396.2406 RECEPT, 6 POS MTA100 W/POL TAB WHT CLSD END 73.5116.0123 WIRE, 24AWG 4COND TW <BLK-BRN-RED-ORN> (x2) Figure 3-63: Display Cable Assembly 18-November-2004 0 2.9676 .0020 0...

  • Page 153: Ballast To Controller Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Ballast to Controller Cable Assembly 25.9678.0816 Rev 0 Refer to Figure 3-64 Item Qty. Description 52.6396.2402 RECEPT, 2 POS MTA100 W/POL TAB WHT CLSD END 52.6396.2405 RECEPT, 5 POS MTA100 W/POL TAB WHT CLSD END 52.6396.2408 RECEPT, 8 POS MTA100 W/POL TAB WHT CLSD END 73.5124.1289 3.67...

  • Page 154: Lamp Supply To Relay Cable Assembly

    VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Lamp Supply to Relay Cable Assembly 25.9678.0819 Rev A Refer to Figure 3-65 Item Qty. Description 52.8312.0001 RECP, FASTON 1/4" 18-14 AWG INSULATED VO 55.2186.0001 CABLE TIE, .10"WD 4.00"LG SMALL 55.6699.0003 3.75 SLEEVING, 1/2"...

  • Page 155: Dc Output Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES DC Output Cable Assembly 25.9678.0821 Rev D Refer to Figure 3-66 Item Qty. Description 52.6464.0002 CONN, HOUSING, SL-156 2 POS 52.6464.0003 CONN, HOUSING, SL-156 3 POS 52.8231.0004 TERM, RING #6 BLUE 12-10 AWG INSRT 52.8323.0001 CONTACT, CRIMP, 18-22 AWG SL-156 52.8274.1614 CONN BUTT SPLICE 16-14 BLUE .150"...
  • Page 156 VARI LITE® - VL2500™ S UMINAIRE ERVICE ANUAL Notes 18-November-2004 0 2.9676 .0020 0...

  • Page 157: Chapter 4. Vl2500 Spot Luminaire Schematics

    ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE VL2500 Spot Luminaire Schematics 700W Ballast Schematic 02.9 676.00 20 0 18-N ovember-2004...
  • Page 158 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE 700W Ballast Schematic (continued) 02.9 676.00 20 0 18-N ovember-2004...

  • Page 159: Ballast Rider Schematic

    ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Ballast Rider Schematic 02.9 676.00 20 0 18-N ovember-2004...

  • Page 160: Vl2500 Luminaire Schematic

    ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE VL2500 Luminaire Schematic 02.9 676.00 20 0 18-N ovember-2004...
  • Page 161 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE VL2500 Luminaire Schematic (continued) 02.9 676.00 20 0 18-N ovember-2004...
  • Page 162 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE VL2500 Luminaire Schematic (continued) 02.9 676.00 20 0 18-N ovember-2004...

  • Page 163: Main Control Board (Mcb) Schematic

    ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic REV. NO ECO # DESCRIPTION DATE APPROVED NONE ENG RELEASE 4/16/04 NOTES: UNLESS OTHERWISE SPECIFIED NONE CHANGED VALUES ON VR1 AND VR4 4/27/04 NONE CHANGED VALUES ON RES- SHT 2 5/11/04 1.) ALL CAPACITOR VALUES ARE IN MICROFARADS.
  • Page 164 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic (continued) +3.3V D[0..3 1] 3/B3,3/A3 +1.8V +1.8V +1.8V +1.8V +1.8V A[0 ..24] 2/C3,3/D6,3/A3 CS_MTR- 2/B4,3/A6 CS_UART- 2/B4,3/A6 A 15 +1.8V +1.8V +1.8V +1.8V +1.8V A 14...
  • Page 165 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic (continued) +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V +2.5V 2/D4,2/C3,3/A3 A[0 ..24] +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V IO77 IO78 IO79 IDX_OUT_IN IO80 4/B8 PWM3_OUT_1...
  • Page 166 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic (continued) DO NOT STUFF ON ASSY. +3.3V +24V ISO_VCC ISO_VCC ISO_VCC U10C TX_EN_C- BIAS ISO_VCC POWER TXDB LED_TX- VIN+ VOUT+ 2/B5 TXD1 LED_RX- VIN- VOUT-...
  • Page 167 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic (continued) +24V +24V +24V TILT +24V PWM3_OUT_1 TILT_PHA_OUT 3/D3 10/D3 OUT1 TILT_PHB_OUT PWM3_OUT_2 3/A6 OUT2 10/D3 PWM3_OUT_3 TILT_PHC_OUT 3/D3 10/D3 OUT3 SENSE1 PWM3_EN_1 3/A6 SENSE2...
  • Page 168 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic (continued) +24V +24V +24V +24V C101 C119 R114 R136 STROBE 1 GOBO ROTATE RGOBO_OUT1A STROBE1_OUT1A PWM_PH_7 PWM_PH_11 3/C6 10/D7,10/C3 3/C3 10/C7,10/C3 PHASE1 PHASE1 R109 R111...
  • Page 169 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic (continued) +24V +24V +24V +24V C136 C100 C155 C118 FXD GOBO MOTOR ZOOM R160 R173 FXDG_OUT1A ZOOM_OUT1A PWM_PH_15 PWM_PH_1 3/C6 10/A4 3/C3 10/B7,10/C4 PHASE1 PHASE1...
  • Page 170 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic (continued) +24V +24V +24V +24V C173 C137 C200 C163 R214 R247 MAGENTA AMBER PWM_PH_19 AMB_OUT1A PWM_PH_23 MAG_OUT1A 3/C6 10/D6,10/A3 3/B6 10/C6,10/A3 PHASE1 PHASE1 R209 R211...
  • Page 171 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic (continued) +24V +24V +3.3V +3.3V +2.5V - This page is intentionally left blank - +2.5V +1.8V +1.8V ALL PARTS WERE REMOVED DRAWN BY : GENLYTE CONTROLS - 10911 PETAL ST. - DALLAS, TEXAS 75238...
  • Page 172 ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Main Control Board (MCB) Schematic (continued) +24V DIA. .166" DIA. .166" DIA. .166" DIA. .166" DIA. .166" DIA. .166" DIA. .166" +24V MNTG1 MNTG2 MNTG3 MNTG4 MNTG5 MNTG6 MNTG7 IRIS_OUT1A...

  • Page 173: Dmx Input Schematic

    ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE DMX Input Schematic REVISIONS DESCRIPTION DATE APPD Released per EO #09110 9/27/01 NC5FBV SHIELD DMX/VL_IN- DMX/VL_IN+ VL_OUT- VL_OUT+ CHASSIS NC5MBV SHIELD DMX/VL_IN- DMX/VL_IN+ VL_OUT- VL_OUT+ CHASSIS 640456-5 SHIELD DMX/VL_IN+ DMX/VL_IN-...

  • Page 174: Solid State Ignitor Schematic

    ® VARI LITE - VL2500™ S UMINAIRE ERVICE ANUAL EFERENCE Solid State Ignitor Schematic REVISIONS DESCRIPTION DATE APPD NOTES: UNLESS OTHERWISE SPECIFIED ENGINEERING PROTOTYPE 7/16/02 B.C. 1. ALL CAPACITOR VALUES ARE IN MICROFARADS. ENG RELEASE PER EO #09082 9/16/02 B.C.
  • Page 176 Vari-Lite 10911 Petal Street Dallas, Texas 75238 Toll Free 1-877-VARI-LITE Tel 214.647.7880 Fax 214.647.8038 www.vari-lite.com ©2004 Genlyte Thomas Group LLC. All rights reserved. Printed in the U.S.A.

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