Napoleon GS60-N Installation And Operating Instructions Manual
Natural gas, propane gas
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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
GDS60N & GS60N
NATURAL GAS
GDS60P & GS60P
PROPANE GAS
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleon.on.ca
$10.00
INSTALLATION AND
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
S H
O W
N W
I T H
O P
T R
T I O
I V E
T
N A
L
1.2
1
W415-0788 / A / 09.22.09
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Table of Contents
Related Manuals for Napoleon GS60-N
Summary of Contents for Napoleon GS60-N
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Page 1: Natural Gas
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS GDS60N & GS60N NATURAL GAS GDS60P & GS60P PROPANE GAS CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. -
Page 2: Table Of Contents
TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE CARE OF GLASS SHIPPING BRACKET VENTING - MODEL GDS60 VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATIONS SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION 3.3.2 CORNER TERMINATION VENT TERMINAL CLEARANCES VENTING APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES... -
Page 3: Installation Overview
1.0 INSTALLATION OVERVIEW Trivet, see “CHANGING A TOP VENT TO A REAR VENT” section. On/Off, see “SWITCH AND BRACKET INSTALLATION” FIGURE 1.0 section. Castings, see “FRONT CAST REMOVAL” Door, see “GLASS DOOR section. INSTALLATION AND REMOVAL” section. Rating plate, see FIGURE 1.0 “RATING PLATE”... -
Page 4: Introduction
2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. •... -
Page 5: Dimensions
DIMENSIONS FIGURE 2.1a-c 4" DIA. 7" DIA. " 19 " " " 24" 27" " GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. -
Page 6: General Information
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifi cs that apply to your area, for example in Massachusetts State: •... -
Page 7: Rating Plate
MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, GS60P GDS60P GDS60N GS60N EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE CDVS600N CDVS600N CS600P CDVS600P... -
Page 8: Care Of Glass
CARE OF GLASS DO NOT CLEAN GLASS WHEN HOT! DO NOT USE WARNING ABRASIVE CLEANERS TO CLEAN GLASS. HOT GLASS WILL Buff lightly with a clean dry soft cloth. Clean both sides CAUSE BURNS. of the glass after the fi rst 10 hours of operation with a DO NOT TOUCH GLASS recommended fi... -
Page 9: Venting - Model Gds60
3.0 VENTING - MODEL GDS60 WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES. -
Page 10: Venting Lengths And Components
VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components. -
Page 11: Typical Vent Installations
TYPICAL VENT INSTALLATIONS FIGURE 3.2a FIGURE 3.2b 16" MINIMUM 16" MINIMUM 40 FEET 40 FEET MAXIMUM MAXIMUM 34" 34" MINIMUM MINIMUM 30 1/2" 24" TOP VENT REAR VENT W415-0788 / A / 09.22.09... - Page 12 FIGURE 3.2d 34" MAXIMUM FIGURE 3.2c 29" MINIMUM 24" MAX 59 1/2" MINIMUM PLUS RISE* 30 1/2" 24" MINIMUM PLUS RISE* 20 FT MAX 24” MINIMUM 12” MINIMUM REGARDLESS OF TO GRADE HORIZONTAL VENT LENGTH FIGURE 3.2e MAX. HORIZONTAL * See "VENTING" section. W415-0788 / A / 09.22.09...
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Page 13: Special Vent Installations
SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’. -
Page 14: Vent Terminal Clearances
VENT TERMINAL CLEARANCES FIGURE 3.4 INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” 9” Clearance to windows or doors that open. 12” * 12” * Clearance to permanently closed windows. Vertical clearance to ventilated soffi ts located above the terminal within a horizontal distance of 2’ from 18”... -
Page 15: Venting Application Flow Chart
VENTING APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run +... -
Page 16: Definitions
DEFINITIONS For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet - combined horizontal vent lengths in feet - offset factor: .03 (total degrees of offset - 90°*) in feet - combined vertical vent lengths in feet... -
Page 17: Top Exit Horizontal Termination
TOP EXIT HORIZONTAL TERMINATION ) > (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED VERTICAL FIGURE 3.8a RISE IN INCHES V 57” 19 1/2” 2’... -
Page 18: Top Exit Horizontal Termination
TOP EXIT HORIZONTAL TERMINATION ) < (V Simple venting confi guration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL FIGURE 3.9a RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents... -
Page 19: Rear Exit Horizontal Termination
3.10 REAR EXIT HORIZONTAL TERMINATION ) < (V Simple venting configuration See graph to determine the required vertical rise V for the required (only two 90° elbows) horizontal run H 38.3 REQUIRED VERTICAL RISE IN FIGURE 3.10a FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H... - Page 20 ) > (V Simple venting configuration See graph to determine the required vertical rise V for the (only two 90° elbows) required horizontal run H REQUIRED VERTICAL RISE IN INCHES V FIGURE 3.10c 12.5 17.5 19.25 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and H...
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Page 21: Top Or Rear Exit Vertical Termination
3.11 TOP OR REAR EXIT VERTICAL TERMINATION ) < (V See graph to determine the required vertical rise V for the Simple venting configurations. required horizontal run H REQUIRED VERTICAL RISE IN FEET V FIGURE 3.11a HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and H... - Page 22 ) > (V See graph to determine the required vertical rise V for the Simple venting configurations. required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and H FIGURE 3.11c...
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Page 23: Installation Preparation - Model Gds60
Example 8: = 1.5 FT = 5 FT = 1.5 + 1 + 5 = 6.5 FT = 1 FT = 1 FT = 10.75 FT = 1 + 1 + 10.75 = 12.75 FT = .03 (four 90° elbows + one 45° elbow - 90°) 90°... -
Page 24: Changing A Top Vent To A Rear Vent
CHANGING A TOP VENT TO A REAR VENT In order to convert the venting confi guration from a top exit to a rear exit, remove components as illustrated. When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal. -
Page 25: Installation
5.0 INSTALLATION WARNING FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC. -
Page 26: Wall And Ceiling Protection
WALL AND CEILING PROTECTION WARNING DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS. ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS. INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE. -
Page 27: Vertical Installation
5.2.2 VERTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required. FIGURE 5.2.2a A. Determine the air terminal location, cut and frame a square opening as illustrated in the ceiling and the roof to provide the minimum 1“... -
Page 28: Vertical Air Terminal Installation - Model Gds60
5.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60 WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. -
Page 29: Appliance Vent Connection - Model Gds60
APPLIANCE VENT CONNECTION - MODEL GDS60 Attach the adjustable pipe to the last section of rigid pipe. #8 X 1/2” Secure with screws and seal. FIGURE 5.3 SELF DRILLING Install the inner fl ex pipe to the appliance. Secure with 3 screws SCREWS 2”... -
Page 30: Optional Wall Switch / Thermostat
Installation and servicing to be done by a qualifi ed installer. Do not use open fl ame. 5.5.1 • Move the appliance into position and secure. 5.5.2 • If equipped with a fl ex connector the appliance is designed to accept a 1/2” gas supply. Without the connector it is designed to accept a 3/8”... -
Page 31: Installing "B" Vent
5.7.2 INSTALLING "B" VENT Follow the instructions of the "B" vent manufacturer for chim- ney installation. Remove the access plate. Remove and discard the air intake cover plate located directly behind the ac- cess plate. Feed the 2 wires, supplied, through the 7" collar at the top of the unit, bring them out the air intake opening but behind the rear panel as shown. -
Page 32: Adding Vent Sections
5.7.5 ADDING VENT SECTIONS Add chimney sections, according to the manufacturers installation instructions. For ease of assembly, a 7” telescoping pipe may be installed over the 4” vent connection of the adapter. Add vent sections, twist locking (clockwise) securely, to the required height. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof or building within 10 feet horizontally. -
Page 33: Installing Flashing And Storm Collar
2 FT MIN 3 FT 10 FT FIGURE 5.7.5b 7” OPTIONAL VENT PIPE 4” “B” VENT SECURELY ATTACH VENT ADAPTER TO FLUE COLLAR 5.7.6 INSTALLING FLASHING AND STORM COLLAR Remove nails from the shingles above and to the sides of the chim- ney. -
Page 34: Finishing
6.0 FINISHING FRONT CAST REMOVAL 6.1.1 Lift the top casting off the unit. 6.1.2 Loosen the securing bolts on the cast front (located at either side on the top). Lift up and out. 6.1.3 To install the front, repeat in reverse order. GLASS DOOR INSTALLATION AND REMOVAL When installing the glass door, a simple procedure must be followed in order to not damage the door. -
Page 35: Glass / Door Replacement
GLASS / DOOR REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION. -
Page 36: Logo Placement
Position the notch located in log #6 against the grate Place the bottom of log #7 against the right outermost post. grate post and the top into the pocket provided on the center log (#6). Bend up the tab in the log support to cradle log #7. -
Page 37: Switch And Bracket Installation
SWITCH AND BRACKET INSTALLATION FIGURE 6.6a FIGURE 6.6b CONNECT THE TWO WIRES TO THE SWITCH TERMINALS. FIGURE 6.6c ACCESS COVER PLATE FIGURE 6.6d W415-0788 / A / 09.22.09... -
Page 38: Optional Blower Installation
7.0 OPTIONAL BLOWER INSTALLATION 7.0.1 Ensure that the access cover plate has been FIGURE 7.0.4 / 7.0.6 installed. For location, see "SWITCH AND BRACKET INSTALLATION" section. 7.0.2 Remove the on/off switch bracket and the cover plate below it. The switch spacers and cover plate may now be discarded. -
Page 39: Wiring Diagram
8.0 WIRING DIAGRAM This appliance comes equipped with a battery back-up. If this backup is used install four AA batteries (not supplied) into the holder and connect to the wire harness. Place near the IPI board. Connect the battery holder to the wire harness before using the appliance. -
Page 40: Operation
9.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSON INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 41: Operating Instructions - For Your Safety Read Before Operating
OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS / INSTRUCTIONS D’OPERATION FOR YOUR SAFETY READ BEFORE OPERATING / POUR VOTRE SÉCURITÉ LIRE AVANT DE FAIRE FONCTIONNER ATTENTION: SI CES INSTRUCTIONS NE SONT PAS OBSERVÉES A LA WARNING: IF YOU DO NOT FOLLOW THESE INSTRUC- LETTRE, UN FEU OU UNE EXPLOSION POURRAIT S ENSUIVRE TIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSANT DES DOMMAGES A LA PROPRIETE, DES BLESSURES... -
Page 42: Adjustment
10.0 ADJUSTMENT 10.1 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. -
Page 43: Maintenance
11.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. -
Page 44: Replacements
12.0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. - Page 45 COMMON COMPONENTS REF NO. PART NO. DESCRIPTION W135-0377** SIDE (LEFT OR RIGHT) W135-0375** W135-0376** FRONT W010-0648 GLASS WITH GASKET W190-0029 CONTROL MODULE - EI **FOR OTHER AVAILABLE COLOURS, ADD THESE LETTERS TO THE BASE PART NUMBER: COLOR LETTER FINISH MAJOLICA BROWN PORCELAIN GS60 COMPONENTS REF NO.
- Page 46 ROOF TERMINAL KITS REF NO. PART NO. DESCRIPTION GD-110 1/12 TO 7/12 PITCH W670-0006 4/7 TERMINAL W490-0073 4/7 INNER/OUTER SLEEVE W010-0567 ROOF SUPPORT W170-0063 STORM COLLAR W263-0054 ROOF FLASHING GD-111 8/12 TO 12/12 PITCH W670-0006 4/7 TERMINAL W490-0073 4/7 INNER/OUTER SLEEVE W010-0567 ROOF SUPPORT W170-0063...
- Page 47 W415-0788 / A / 09.22.09...
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Page 48: Trouble Shooting
13.0 TROUBLE SHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. - Page 49 SYMPTOM PROBLEM TEST SOLUTION Carbon is being Air shutter has become Ensure air shutter opening is free of lint or other deposited on blocked. obstructions. glass, logs, Flame is impinging on the Check that the glass, logs, rocks or media are rocks, media glass, logs, rocks, media correctly positioned.
- Page 50 SYMPTOM PROBLEM TEST SOLUTION White / grey fi lm Sulphur from fuel is being Clean the glass with a recommended gas appliance forms. deposited on glass, logs or glass cleaner. DO NOT CLEAN GLASS WHEN combustion chamber HOT. surfaces. If deposits are not cleaned off regularly, the glass may become permanently marked.
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Page 51: Warranty
14.0 WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. -
Page 52: Service History
15.0 SERVICE HISTORY 43.1 W415-0788 / A / 09.22.09...