Related Manuals for Honeywell HW7000EH
Summary of Contents for Honeywell HW7000EH
- Page 1 Portable Electrical Generator Service Manual HW7000EH For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
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Page 3: Table Of Contents
SERVICE AND DISASSEMBLY ..................9-1 FUEL TANK SYSTEM ..........................9-1 EMISSIONS CONTROL SYSTEM ......................9-2 MUFFLER ..............................9-3 ENGINE AND ALTERNATOR ........................9-4 ALTERNATOR ............................9-5 CONTROL PANEL ...........................9-8 WHEEL, LEG, & HANDLE ASSEMBLY ....................9-9 INDEX .......................... 10-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... - Page 4 THIS PAGE INTENTIONALLY LEFT BLANK www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual...
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Page 5: Important Safety Instructions
• Use the correct tool for the job and check its condition before starting. • Keep fire extinguishers and safety equipment nearby. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... -
Page 6: Safety Messages
• Damage to generator caused by misuse or modifica- • Avoid repeated or prolonged contact with skin or tion is not covered under warranty. breathing of vapor. www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual... -
Page 7: Warranties
DISCLAIMER OF OTHER WARRANTIES. TO THE FULL- Warranty is also available by keeping and showing your origi- EST EXTENT PERMITTED BY APPLICABLE LAW, THIS nal receipt from date of purchase to an authorized Honeywell LIMITED WARRANTY IS EXCLUSIVE AND EXPRESSLY IN Generator Dealer. -
Page 8: Northshore Power Systems Evaporative Emissions Control Warranty
Honeywell Service Center. OWNER’S WARRANTY RESPONSIBILITIES Notwithstanding the provisions herein, warranty services or repairs will be provided at an authorized Honeywell As the portable generator owner, you are responsible for per- formance of the required maintenance listed in your owner’s Service Center at no charge to the owner. - Page 9 Warranty Department at Northshore Power Systems. By phone: 1-414-332-2375 Via web: www.honeywellgenerators.com By US mail: Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com...
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Page 10: Northshore Power Systems Replacement Parts Limited Warranty
OF INCOME, LOSS OF TIME, LOSS OF SALES, INJURY TO PERSONAL PROPERTY, OR LIABILITY CUSTOMER INCURS WITH RESPECT TO ANY OTHER PERSON, OR ANY OTHER TYPE OR FORM OF CONSEQUENTIAL DAM- AGE OR ECONOMIC LOSS. www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual... -
Page 11: Specifications And Wiring Diagram
Displacement [cc] Fuel Tank Capacity [gal / l] 6.5 / 24.6 Engine Oil Capacity [qt / l] 1.2 / 1.1 See Honda Owner’s Manual for Additional Engine Information TABLE 3-2. Honeywell Portable Generator Specifications Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... -
Page 12: Bolt And Fastener Torque Information
Support Leg to Frame Bolts M8 x 16 Support Leg to Rubber Stopper Bolts M8 x 25 Wheel Handle Pivot Bracket Bolts M6 x 40 Engine Torque Values See Honda Owner’s Manual TABLE 3-4. Torque Values www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual... -
Page 13: Wiring Diagram
WIRING DIAGRAM 3.3 WIRING DIAGRAM FIGURE 3-1: HW7000EH Wiring Diagram Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... - Page 14 THIS PAGE INTENTIONALLY LEFT BLANK www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual...
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Page 15: Components
4: COMPONENTS FIGURE 4-2: Honeywell Portable Electrical Generator Controls and Components A—Power Control Center E—Engine Control Switch Control used to start and stop the engine ignition system. Household Outlets • START—Starts generator engine 125VAC 20 Amp Duplex (NEMA 5-20R) outlets to connect •... - Page 16 THIS PAGE INTENTIONALLY LEFT BLANK www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual...
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Page 17: Preparing For Service
• Wood block (for rotor support) Turn fuel shut-off valve to OFF position. • Keep generator level to prevent fuel spillage. NOTICE NEVER drop, strike, or place heavy objects on generator when transporting. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... - Page 18 THIS PAGE INTENTIONALLY LEFT BLANK www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual...
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Page 19: Service Repair Time Analysis & Flat Rate Schedule
Repair times represent generally accepted intervals for conducting a repair. Service centers are always advised to pro- vide feedback during the warranty claim process if additional time may be needed due to unforeseen circumstances. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... - Page 20 THIS PAGE INTENTIONALLY LEFT BLANK www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual...
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Page 21: Maintenance
If the unit is stored for more than a year without running, a battery charger may required to recharge the generator battery. ** These items should be serviced by a Honda service dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... -
Page 22: Consumer Maintenance Schedule
In some locations, erator OFF and allow to cool before filling with fuel. authorized Honeywell service dealers are also Honda • NEVER smoke or allow flames or sparks near genera- tor or where gasoline is stored. -
Page 23: Cleaning Fuel Sediment Cup
FIGURE 9: Clean Screen Reinstall the sediment cup, o-ring, and fuel screen. Reinstall spark arrestor carefully aligning screw holes. Turn the fuel shut-off valve to the ON position. Start generator and check for leaks. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... -
Page 24: Battery Service
(+) post on the battery; install bolt, nut, and boot. Connect the black negative (-) battery lead to the neg- ative (-) post on the battery; install bolt, nut, and boot. Reinstall retaining plate; tighten bolts and nuts. www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual... -
Page 25: Troubleshooting
Only use OUTSIDE and far NEVER use inside a home away from windows, doors, and or garage, EVEN IF doors vents. and windows are open. NOTE: For all dealer service inquiries, call 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... -
Page 26: Electrical Diagnostics
Replace Voltage Regulator 123- 126V If Voltage Out of Range, see “120V Circuit Check” Check Voltage Output at NEMA 5-20R 120V Duplex Outlet #2 123- 126V If Voltage Out of Range, see “120V Circuit Check” Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... -
Page 27: Service And Disassembly
CUP, page 7-3. G—FUEL SHUT-OFF VALVE Clear passages if clogged. After reinstalling, check for fuel leak- age. Hex fitting - 24 N•m (17 lb. ft.) H—FUEL SEDIMENT CUP See CLEANING FUEL SEDIMENT CUP, page 7-3. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... -
Page 28: Emissions Control System
EMISSIONS CONTROL SYSTEM 9.2 EMISSIONS CONTROL SYSTEM A—CARBON CANISTER B—CARBON CANISTER TUBE Secure with hose clamps. C—VAPOR LINE Secure with hose clamps. D—CARBON CANISTER BRACKET 2 N•m (1.5 lb. ft.) www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual... -
Page 29: Muffler
• Let engine cool before storing the generator indoors. A—EXHAUST PIPE Exhaust pipe nuts: 24 N•m (17 lb. ft.) B—MUFFLER 29 N•m (22 lb. ft.) C—SPARK ARRESTOR SCREEN 2 N•m (1.5 lb. ft.) Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... -
Page 30: Engine And Alternator
G—VIBRATION ISOLATOR Insert tabs into holes. Be sure rubber is not chipped, hardened, or worn. Refer to illustration for proper positioning. H—FRAME See WHEEL, LEG, & HANDLE ASSEMBLY, page 9-9. www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual... -
Page 31: Alternator
Place wooden block and rag under- neath rotor for support. C—STATOR D—MAIN WINDING TERMINAL BLOCK E—ALTERNATOR REAR HOUSING F—BRUSH ASSEMBLY Before removing rotor and stator, remove brush assembly. 2 N•m (1.5 lb. ft.) G—VOLTAGE REGULATOR Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... - Page 32 Using an ohmmeter, measure resistance Blue Green between the two blue wires. If specified resistance is not obtained, replace alterna- tor. Blue White * The alternator must be at room tempera- ture when resistance is measured. www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual...
- Page 33 If specified resistance is not obtained, Brown (1 wire) replace alternator. Blue (2 wires) * The alternator must be at room temperature when resis- White (2 wires) tance is measured. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com...
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Page 34: Control Panel
(NEMA L14-30R) • Master Circuit Breaker (Magnetic) • Circuit Breaker (Thermal) • Hour Meter D—MAIN CONTROL PANEL (BACK) E—SWITCH PLATE (FRONT) F—START / STOP / RUN SWITCH G—SWITCH PLATE (BACK) ENGINE START STOP www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual... -
Page 35: Wheel, Leg, & Handle Assembly
25 N•m (18 lb. ft.) H—WHEEL NOTICE • Wheel kit is intended to be used specifically with this generator. • NEVER use wheel kit for any other purpose. • NEVER use wheel kit on-road. Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com... - Page 36 THIS PAGE INTENTIONALLY LEFT BLANK 9-10 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual...
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Page 37: Index
Fuel Tank 9-1 Ground Terminal 4-1 Hour Meter 4-1 Maintenance 7-1 battery service 7-4 fuel sediment cup 7-3 schedule 7-1 spark arrestor screen 7-3 Muffler 9-3 Oil Recommendations 7-2 Outlets 4-1 household 4-1 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 10-1... - Page 38 THIS PAGE INTENTIONALLY LEFT BLANK 10-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual...
- Page 40 Northshore Power Systems, LLC August 2009 4425 N. Port Washington Rd., Suite 105 2009 Northshore Power Systems, LLC Milwaukee, WI 53212-1082 USA The Honeywell Trademark is used under license TEL 1-888-494-3571 from Honeywell International Inc. Honeywell International Inc. makes no representation www.honeywellgenerators.com...