Grizzly & G1022PROZX Instruction Manual
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Grizzly & G1022PROZX Instruction Manual

10" table saw
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10" TABLE SAW

INSTRUCTION MANUAL

MODELS G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PROZ, & G1022PROZX
G1022SM
G1022Z
G1022ZF
&
G1022PROZ
G1022ZFX
&
G1022PROZX
(Not Shown)
COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

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  • Page 1: Instruction Manual

    (Not Shown) COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN. ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
  • Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...

  • Page 3: Table Of Contents

    SAFETY SAFETY RULES FOR ALL TOOLS...2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS...4 AVOIDING KICKBACK ...5 SAFETY ACCESSORIES ...5-6 INTRODUCTION COMMENTARY ...7-8 CIRCUIT REQUIREMENTS 110V OPERATION ...9 220V OPERATION ...10 GROUNDING ...11 EXTENSION CORD ...11 MACHINE FEATURES TERMS AND DEFINITIONS ...12-13 SET UP UNPACKING ...14 PIECE INVENTORY ...14-15...

  • Page 4: Safety

    SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages.
  • Page 5 Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi- tion. Conductor size must be in accor- dance with the chart below. The amperage rating is listed on the motor or tool name- plate.

  • Page 6: Additional Safety Instructions For Table Saws

    11. CUTOFF TABLES: Use adequate support to the rear and sides of the saw table for wide or long workpieces. 12. HAND SAFETY: Avoid awkward cutting operations and hand positions where a sudden slip could cause your hand to move into the saw blade.

  • Page 7: Avoiding Kickback

    At the same time, the push stick keeps the operator’s hand safely away from the rotation of the saw blade as shown in Figure 1. See the template on Page 76 of the manual for construction details, or purchase one from the Grizzly catalog or website.
  • Page 8 We also carry a wide selection of table inserts (Figure 2) in the Grizzly catalog or website. Be sure to hold the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.

  • Page 9: Introduction

    Grizzly is proud to offer the Model G1022 Series Table Saws. The Model G1022 Series Table Saws are part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer...
  • Page 10 However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no oblig- ation on the part of Grizzly. Current Grizzly machine manuals can be viewed and printed at: www.grizzly.com. Lack of familiarity with...

  • Page 11: Circuit Requirements 110V Operation

    SECTION 3: CIRCUIT REQUIREMENTS 110V Operation If the machine is not wired correctly a fire could result. Make sure your wiring, recep- tacle, plug, and circuit breaker can handle the current draw of the machine. If you are not sure that your electrical circuit can han- dle the current draw, get a qualified electri- cian to test your electrical system and do any required upgrades.

  • Page 12: 220V Operation

    220V Operation If the machine is not wired correctly a fire could result. Make sure your wiring, recep- tacle, plug, and circuit breaker can handle the current draw of the machine. If you are not sure that your electrical circuit can han- dle the current draw, get a qualified electri- cian to test your electrical system and do any required upgrades.

  • Page 13: Grounding

    Grounding Electrocution or a fire could result if the table saw is not grounded cor- rectly. Make sure all electrical circuits are grounded. DO NOT use the machine if it is not grounded. NOTICE The wire on the power cord with green or green and yellow striped insulation is the grounding conductor.

  • Page 14: Machine Features

    It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive mechanism, to which the cutting blade is attached.

  • Page 15: Main Features

    Set up and operation instructions will be easier to understand if you become familiar with the loca- tion and names of the basic features. Match up the feature list below with the letters in Figure 7 to identify the table saw feature loca- tions. ⁄ "...

  • Page 16: Set Up

    SECTION 5: SET UP Unpacking The Model G1022 Series Table Saws are shipped from the manufacturer in carefully packed cartons. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice. The Model G1022 Series is a heavy machine, weighing up to 340 lbs.
  • Page 17 G1022 Series Table Saws Motor with Pulley 10. Miter Gauge 11. Dado Insert 12. Standard Insert 13. Arbor Wrench 14. Blade Guard Bracket 15. Table Saw Unit 16. Stand Components 17. Handwheels (2) 18. Motor Mount Plate 19. V-Belt -15-...

  • Page 18: Hardware Contents

    Hardware Contents Qty Description Special Rail Bolt (SM & Z) Fence Rail Spacer (SM & Z) Flat Washer M10 (SM & Z) Hex Nut M10-1.5 (SM & Z) Fence Rail Plug (SM & Z) Flat Washer M10 x M4 Thick Hex Bolt M10-1.5 x 25 Hand Wheel Knob Guide Rail &...

  • Page 19: Hardware Recognition Chart

    Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process! Thumb ⁄ Screw ⁄ ⁄ Screw ⁄ ⁄ Setscrew ⁄ Washer 10mm 12mm 16mm G1022 Series Table Saws Lock Countersunk Phillips Phillips Head Head Screw Screw Carriage Bolt...

  • Page 20: Clean Up

    The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this waxy oil with a solvent clean- er or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. The machine will operate best when the waxy oil is removed from all moving and sliding parts.

  • Page 21: Beginning Assembly

    Beginning Assembly Loose hair and clothing could get caught in machinery causing seri- personal Keep rolled up and long hair tied up and away from machinery. Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly.
  • Page 22 ⁄ ⁄ " lock washers. Turn the table saw body upside-down. Place the dust hood assembly over the bot- tom of the table saw body with the dust hood flange pointed up. G1022 Series Table Saws " bolts, 10-24 nuts...

  • Page 23: Handwheels

    “Z Series” label, if applicable, is on the front side of the machine (the side with the Grizzly label and angle scale). Secure the stand to the body using M8-1.25 x 19 hex bolts, 8MM flat washers and M8- 1.25 hex nuts, with the dust port sandwiched...

  • Page 24: Motor

    Motor NOTICE Motor pictures shown are specific to the Models SM & Z. The Models ZF, ZFX, PROZ, & PROZX will look different but will assem- ble in the same way. To mount the motor: Turn the motor upside down and attach the motor plate using M8-1.25 x 25 hex bolts, 8MM flat washers and M8-1.25 hex nuts as shown in Figure 15.
  • Page 25 Motor Mount Bracket Motor Mount Plate Figure 18. Installing the motor mount bracket. Line up the hole in the motor bracket with the hole in the motor mount plate and insert the motor pivot rod. Make sure the groove in the rod lines up with the setscrew in the mount bracket.

  • Page 26: Switch

    Switch Models SM & Z: The ON/OFF switch, with attached power cord and plug, is already mounted to the saw enclo- sure. Connect the quick disconnect on the cord between the switch and motor. Models ZF, ZFX, PROZ, & PROZX: The ON/OFF switch on the Models ZF, ZFX, PROZ, &...

  • Page 27: Extension Wings

    Extension Wings NOTICE The Model SM has sheet metal wings; the Models Z, ZF, and ZFX uses slotted cast iron wings; and the Models PROZ & PROZX use solid cast iron wings. Installation is identical with all styles. To install the extension wings: Attach the extension wings to the table using hex bolts and M10 flat wash- M10 - 1.5 x 25...

  • Page 28: Fence Rails

    Fence Rails NOTICE The Models SM & Z are supplied with round rails, the Models ZF, ZFX, & PROZX are supplied with flat angular bar sections and the Model PROZ is supplied with square tube rails. This accommodates the standard fence for the Models SM & Z, the ®...
  • Page 29 Slide the fence along the rail until it is aligned with the edge of the miter slot. Lock the fence down. Loosen the rear lock adjustment, the slotted screw on the front of the fence shown in Figure 26, until the rear locking clamp ceas- es to engage the rear rail with the fence in the locked position.
  • Page 30 Tip: Attach a piece of ⁄ " thick hardwood to the blade side of the fence as shown in Figure 29. This will keep thin materials from wedging between the fence and table and will also protect the fence from coming in contact with the blade when dadoing or ripping thin stock.

  • Page 31: Fence

    Loosen the locking handle (Figure 32) until it is approximately two-thirds engaged. Front Adjustment Screws Locking Handle Figure 32. Adjustment bolts for fence parallelism. Make note of its position and lift it up all the way. Tighten the rear adjustment screw until the rear clamp is approximately rail.

  • Page 32: Blade

    Failure to follow this warning could result in serious personal death. Install the saw blade onto the arbor. Ensure that the blade teeth point toward you as you stand at the front of the saw. -30- ⁄...

  • Page 33: Blade Guard

    Tighten the mounting bolts to secure the blade guard. Using a machinist's or a combination square, align the face of the splitter perpendicular to the surface of the saw table as shown in Figure 38. working Figure 38. Adjusting blade guard.
  • Page 34 There should be no contact between here to move the base and the table insert or any other front of split- part of the saw. If there is, repeat Steps 1- ter to the left. Adjusted Rear Splitter Adjustment...

  • Page 35: Table Insert

    Figure 42 . Using the side handwheel, position the blade 90° to the table surface. Wear leather gloves when rotating the saw blade. Failure to follow this warning result in serious per- sonal injury or death.

  • Page 36: Miter Gauge

    Miter Gauge Initial Step Models ZF, ZFX, PROZ, & PROZX: The miter gauge for the Models ZF, ZFX, PROZ, & PROZX has two setscrews in the miter bar which can be set to remove any loose movement between the miter bar and the T-slot. Loosen or tighten the two setscrews until the miter gauge slides freely in the slot, but has no loose movement.

  • Page 37: Start Up

    Start Up Loose hair and clothing could get caught in machinery causing seri- personal Keep rolled up and long hair tied up and away from machinery. Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly.

  • Page 38: Operations

    Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Rip Blade: Used for cutting with the grain. 10" rip blades have between 20-40 teeth (Figure 44), flat-top ground tooth profile (Figure 49) and large gullets to allow for large chip removal.

  • Page 39: Blade Selection

    This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw. Figure 49. Various saw tooth cutting profiles. -37-...

  • Page 40: Crosscutting

    Hold the workpiece against the miter gauge and line up the cut with the blade. -38- Turn on the saw and allow it to come to full speed. Hold the workpiece firmly against the face of the miter gauge and ease it into the blade as shown in Figure 50.

  • Page 41: Ripping

    Plug the saw into the power source, and turn on the saw and allow it to come to full speed. The jointed edge of the workpiece must be slide against the fence during the cutting operation.

  • Page 42: Dado Cutting

    Reconnect the saw to the power source. With one finger ready to push the OFF but- ton, turn the saw on. The blade should run smooth with no vibrations or wobbling. When the blade has reached full speed, per- form a test cut with a scrap piece of wood.
  • Page 43 Failure to follow this warning could result in serious personal injury. Turn on the saw and allow the blade to reach full speed. Perform a test cut on a scrap piece of wood.

  • Page 44: Rabbet Cutting

    Commonly used in furniture joinery, a rabbet is a straight groove cut in the edge of the workpiece. Rabbets can be cut using either a dado blade (Figure 49) or a standard saw blade. Rabbet operations present very real haz- ards requiring proper procedures to avoid serious injury.
  • Page 45 10. Remove the sacrificial fence from the metal fence. 11. Using a bandsaw or jig saw, cut the marked blade profile from the sacrificial fence. 12. Re-attach the sacrificial fence to the metal fence with screws or clamps.
  • Page 46 Failure to follow this warning could result in serious personal injury. Reconnect the saw to the power source and turn the saw on.

  • Page 47: Rabbet Cutting

    If the cut is satisfactory, repeat with your fin- ish stock. Always turn the saw off and wait until the blade has come to a complete stop before adjusting the fence. Failure to follow this warning could result in serious personal injury.

  • Page 48: Maintenance

    -46- Regular periodic maintenance on your Model G1022 Series Table Saw will ensure its optimum mainte- performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: 1.

  • Page 49: Lubrication

    For long term storage, use products ® such as Boeshield T-9 . Both of these products are available in the Grizzly catalog. V-Belt Inspect the V-belt regularly for tension and wear. Check the pulleys to ensure they are correctly aligned.

  • Page 50: Maintenance Log

    Maintenance Log Date Maintenance Performed Approximate Hours Of Use -48- G1022 Series Table Saws...

  • Page 51: Service Adjustments

    The Model G1022 Series Table Saws will perform best when the miter slot is parallel to the blade. Use caution and remain alert around the saw blade. Failure to follow this warning could result in serious personal injury or death.
  • Page 52 Remove the saw assembly from the stand. Remove the motor, the fence, the extension wings, and the saw blade. 10. Place the saw assembly upside down on 4x4 blocks to allow the saw blade to rotate freely. 11. Remove the handwheels and the sheet metal body.
  • Page 53 Continue to rotate through the bolts, tight- ening them a little each time until they are all secure. Re-assemble the saw assembly onto the stand. Recheck the blade to miter slot distance at 90° and 45°. If the distance of A and B are equal to or less than 0.004"...

  • Page 54: 45˚ & 90˚ Stops

    To set the 45˚ & 90˚ stops: Disconnect the machine from the power source!! Raise the saw blade to its maximum height by turning the front handwheel clockwise. Adjust the blade to the 90˚ position. Figure 65. Checking blade angle to table.

  • Page 55: Closure

    Grizzly Service Department. Trained ser- vice technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069...

  • Page 56: Wiring Diagrams

    SM AND Z WIRING DIAGRAM -54- G1022 Series Table Saws...

  • Page 57: Wiring Diagrams

    ZF, ZFX, PROZ & PROZX WIRING DIAGRAM G1022 Series Table Saws -55-...

  • Page 58: Part Drawings & Lists

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1022SM 10'' TABLE SAW Design Type ...Floor Model Overall Dimensions: Table Height ...37" Table Size ...27 Size With Extension Wings ...27 With Wings and Fence Rails ...48" W x 44" D Miter Gauge T-Slot ...
  • Page 59 G1022SM...
  • Page 60 G1022SM...
  • Page 61 G1022SM...
  • Page 62 G1022SM PARTS LIST PART # DESCRIPTION P1022001 TABLE INSERT DADO INSERT P1022001-A PSS04M SETSCREW M6-1.0 x 12 P1022Z003A STAND LEG P1022003-1 FOOT PB32M HEX BOLT M10-1.5 x 25 PN02M HEX NUT M10-1.5 P1022004 TABLE P1022SM005 SHEET METAL WING PW04M FLAT WASHER 10MM PB01M HEX BOLT M10-1.5 x 30 P1022008...
  • Page 63 G1022SM PARTS LIST PART # DESCRIPTION PRP02M ROLL PIN 3 x 16 PN05M HEX NUT M16-1.5 P1022090 FRONT TRUNNION 100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20...
  • Page 64 Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1022Z TABLE SAW Design Type ...Floor Model Overall Dimensions: Table Height ...37" Table Size ...27 Table Size With Extension Wings ...27 Table With Wings and Fence Rails ...48" W x 44" D Miter Gauge T-Slot ...
  • Page 65 G1022Z...
  • Page 66 G1022Z...
  • Page 67 G1022Z...
  • Page 68 G1022Z PARTS LIST PART # DESCRIPTION P1022001 TABLE INSERT DADO INSERT P1022001-A PSS04M SETSCREW M6-1.0 x 12 P1022Z003A STAND LEG FOOT P1022003-1 HEX BOLT M10-1.5 x 25 PB32M 3-3 PN02M HEX NUT M10-1.5 P1022004 TABLE G1193 EXTENSION WING PW04M FLAT WASHER 10MM PB01M HEX BOLT M10-1.5 x 30 P1022Z008...
  • Page 69 G1022Z PARTS LIST PART # DESCRIPTION PRP06M ROLL PIN 5 X 24 PSS04M SET SCR M6 - 1.0 x 12 P1022102 WAVY WASHER PW03M FLAT WASHER 6MM PB08M HEX BOLT M6-1.0 x 20 PB10M HEX BOLT M6-1.0 x 25 PN01M HEX NUT M6-1.0 P1022107 SET PLATE...
  • Page 70 Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODELS G1022ZF, ZFX, PROZ, & PROZX Design Type ...Floor Model Overall Dimensions: Table Height ...37" Table Size ...27 Table Size With Extension Wings ...27 Overall Dimensions –...
  • Page 71 G1022ZF, ZFX, PROZ, & PROZX...
  • Page 72 G1022ZF, ZFX, PROZ, & PROZX...
  • Page 73 G1022ZF, ZFX, PROZ, & PROZX...
  • Page 74 G1022ZF, ZFX, PROZ, & PROZX PARTS LIST PART # DESCRIPTION P1022ZF001 TABLE INSERT P1022001-A DADO INSERT PSS04M SETSCREW M6-1.0 x 12 P1022Z003A STAND LEG 3-1 P1022003-1 FOOT 3-2 PB32M HEX BOLT M10-1.5 x 25 3-3 PN02M HEX NUT M10-1.5 P1022ZF004 TABLE G1193 EXTENSION WING (*G1022ZF/ZFX) EXTENSION WING (*G1022PROZ)
  • Page 75 G1022ZF, ZFX, PROZ, & PROZX PARTS LIST PART # DESCRIPTION PB07M HEX BOLT M8-1.25 x 25 PW01M FLAT WASHER 8MM PLW06 LOCK WASHER PN03M HEX NUT M8-1.25 PN05M HEX NUT M16-1.5 P1022138 SHAFT P1022139 BRACKET PB26M HEX BOLT M8-1.25 x 30 PB03M HEX BOLT M8-1.25 x 16 P1022142...

  • Page 76: Troubleshooting Guide

    TROUBLESHOOTING GUIDE SYMPTOM Motor will not start. Low voltage. Open circuit in motor or loose con- nections. Motor will not start; fuses or Short circuit in line cord or plug. circuit breakers blow. Short circuit in motor or loose con- nections.

  • Page 77: Pushstick Layout

    G1022 Series Table Saws -75-...
  • Page 78 Notes -76- G1022 Series Table Saws...
  • Page 79 Notes G1022 Series Table Saws -77-...

  • Page 80: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

  • Page 81: Warranty Card

    Would you recommend Grizzly Industrial to a friend? ___20+ Years ___Yes Would you allow us to use your name as a reference for Grizzly customers ___Advanced in your area? Note: We never use names more than three times. ___Master Craftsman...
  • Page 82 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 84 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • – Trusted, Proven and a Great Value! ® Grizzly Is The Industry Leader! ® SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...

This manual is also suitable for:

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