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Related Manuals for Grizzly G8030
Summary of Contents for Grizzly G8030
- Page 1 3 H.P. OVERARM ROUTER MODEL G8030 INSTRUCTION MANUAL COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN...
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Page 3: Table Of Contents
PATTERN ROUTING ...21-22 STRAIGHT LINE ROUTING ...23 DUST CONTROL ...23 MAINTENANCE... GENERAL ...24 TABLE ...24 LUBRICATION ...25 BELT ...25 CLOSURE...26 MACHINE DATA ...27 PARTS BREAKDOWN AND PARTS LISTS...28-30 WARRANTY AND RETURNS ...32-34 G8030 3 H.P. Overarm Router Table Of Contents PAGE... -
Page 4: Safety
G8030 3 H.P. Overarm Router VISITORS... - Page 5 15. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recom- mended accessories. The use of improper accessories may cause risk of injury. G8030 3 H.P. Overarm Router 16. REDUCE THE RISK OF UNINTENTION- 17. MANY WOODWORKING TOOLS CAN LENGTH 50ft 100ft 18.
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Page 6: Additional Safety Instructions For Overarm Routers
MENTS. Never grab spindle, or use an object to slow the spindle down. NEVER PLACE HAND ROTATING CUTTER. Placing hands near the rotating cutter or bit is extreme- ly dangerous and can cause the operator to become injured. G8030 3 H.P. Overarm Router NEAR... -
Page 7: Circuit Requirements 220V Operation
The motor will safely draw about 15 amps at 220V under load. If you operate the Model G8030 on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist, and power failure still occurs, have the cir- cuit inspected by a qualified electrician. -
Page 8: Grounding
Wiring Diagram Your Model G8030 comes pre-wired for 220 volt operation. A wiring diagram is provided at the back of this manual should it be necessary to repair or revise the wiring. Always utilize a quali-... -
Page 9: Introduction
The Model G8030 operates at 20,000 R.P.M., giving you clean and smooth cuts. A wide variety of router bits for the Model G8030 are available. Please refer to the current Grizzly catalog for more information. -
Page 10: Unpacking
Unpacking The Model G8030 is shipped from the manufac- turer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, immediately call Customer Service for advice. When you are completely satisfied with the con- dition of your shipment, you should inventory its parts. -
Page 11: Clean Up
Your Model G8030 represents a large weight load in a small footprint. Most commercial or home shop floors should be sufficient to carry the weight of the Model G8030. If you question the strength of your floor, you can opt to reinforce it. WORKING CLEARANCES... -
Page 12: Assembly
® wrench. -10- The power panel at the rear of the Model G8030 must be properly wired with a safe ground. The green wire is the ground wire and is usually the wire on the right when facing the panel as shown in Figure 2. -
Page 13: Rotation Check
Spindle Rotation Check The Model G8030 spindle must rotate in the direc- tion of the arrow on the face of the machine. To check rotation: 1. Disconnect the machine from the power source. 2. Turn the spindle by hand as shown in Figure 3. -
Page 14: Chip Blower
Compressed air can be very dangerous if not handled carefully. Never point an air hose nozzle or blower towards any person, including yourself. Failure to comply with this caution could result in serious injury. Chip Blower G8030 3 H.P. Overarm Router... -
Page 15: Bit Installation
Serious personal injury or death could result. The Model G8030 Overarm Router uses standard router bits. 1. Place the proper collet on the spindle. You can ⁄... -
Page 16: Bit Tightening
Use a flat washer between the bolt head and the shield as shown in Figure 10. 3. Swing the dust shield into place and tighten it with the hand screw. Figure 10. Securing the dust shield. G8030 3 H.P. Overarm Router... -
Page 17: Installing The Brake Handle
Lock Screw Figure 11. Installed brake lever. G8030 3 H.P. Overarm Router Installing the Fence The fence is used for straight routing and is easi- ly installed and removed. -
Page 18: Adjustments
Figure 13. Figure 13. Loosening motor mount bolts. it to pull the belt tight. A backwards pull tight- ens the belt as shown in Figure 14. Figure 14. Belt adjustment handle. 1 to 4. G8030 3 H.P. Overarm Router... -
Page 19: Spindle Lowering Speed
G8030 3 H.P. Overarm Router Table Tilt Adjustment The table on the Model G8030 adjusts from a 0° to 45° angle of tilt. The right side trunnion is marked in degrees, and both trunnions have lock- ing handles to secure the table in the exact posi- tion needed. -
Page 20: Spindle Base Adjustment
It is safer to adjust the spindle base down to the correct depth of cut. If the spindle base is too low, you run the risk of the router bit hitting the table when activating the foot pedal. Adjust the spindle base to the highest set- ting before operating the router. -
Page 21: Cutting Depth
Cutting Depth Control Knob The Model G8030 uses a rapid adjusting ring to control the cutting depth of the spindle. There are six settings on the ring. 1. Simply twist the ring to the adjustment that cor- responds with the depth required as shown in Figure 19. -
Page 22: Operations Test Run
Pattern and template cuts are made by sliding the work or template against a guide pin, which may be one of six included with the Model G8030 (three pins, two sizes each). 1. Place the guide pin in its hole in the table as 2. -
Page 23: Pattern Routing
It only takes one mistake to ruin expen- sive lumber or a time consuming assembly. G8030 3 H.P. Overarm Router The key to successful pattern routing is having good patterns to follow. The time you spend mak-... - Page 24 Figure 25. Top side of the pattern template. NOTICE Always use a scrap piece of wood when testing your pattern for the first time. Make sure that the desired results are produced before using expensive project wood. G8030 3 H.P. Overarm Router...
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Page 25: Straight Line Routing
Although it does not have a dedi- cated dust collection port, we recommend using a universal dust collector attachment such as the Grizzly G2754. Designed to hold a suction inlet as close to the cutting operation as possible without interfering with the machine movement, the dust collector will be able to eliminate most of the wood dust produced. -
Page 26: Maintenance
Regular periodic maintenance on your Model G8030 Overarm Router will ensure its optimum performance. Make a habit of inspecting your overarm router each time you use it. Check for the following conditions and repair or replace when necessary. -
Page 27: Lubrication
See Figure 28. 2. Keep the grease cup filled with NO. 2 grease. Figure 28. Grease cup. G8030 3 H.P. Overarm Router Drive Belt Inspect regularly for tension and wear. Check pul- leys to ensure that they are properly aligned. See Pulley/Drive belt sections for proper tension and pulley alignment procedures. -
Page 28: Closure
-26- We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department listed in Section 3 Introduction. -
Page 29: Machine Data
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G8030 OVERARM HIGH SPEED ROUTER Design Type... Floor Model Overall Dimensions: Table ...24" x 18" Overall Height ...74" Height From Table To Floor ...34"... - Page 31 FLAT WASHER M10 PB09M HEX HD BOLT M8-1.25 X 20 P8030047 BRACKET P8030048 SLIDE PB08M HEX HD BOLT M6-1.0 X 20 PLW03M LOCK WASHER M6 G8030 3 H.P. Overarm Router Ref# Part# Description P8030051 KNOB P8030052 KNOB P8030053 POLT P8030054...
- Page 32 PHLP HD SCR M8-1.25 X 30 PB43M HEX HD BOLT M12-1.75 X 75 P8030138 PLATE PM09M HEX NUT M12-1.75 G9987 MINI CAST LOGO P8030141 ELEC. WARNING LABEL P8030142 WARNING / ID LABEL P8030143 SAFETY GLASSES LABEL -30- G8030 3 H.P. Overarm Router...
- Page 33 NOTES G8030 3 H.P. Overarm Router -31-...
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Page 34: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. - Page 35 Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_______________________________________________...
- Page 36 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...