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Grizzly G0514XF Owner's Manual

Extreme series bandsaw
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MODEL G0514XF
19" HEAVY-DUTY
BANDSAW w/FOOT BRAKE
MANUAL INSERT
If you have any further questions about this manual insert or the differences between the Model G0514XF
and the Model G0514X, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.
com.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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  • Page 1 19" HEAVY-DUTY BANDSAW w/FOOT BRAKE MANUAL INSERT If you have any further questions about this manual insert or the differences between the Model G0514XF and the Model G0514X, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly. com. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE...

  • Page 2: Machine Data Sheet

    19" BANDSAW w/FOOT BRAKE Product Dimensions: Shipping Dimensions: Electrical: Motor: Main Main Specifications: Operation Information Cutting Capacities Blade Information MACHINE DATA SHEET MODEL G0514XF...
  • Page 3 Table Information Fence Information Construction Other Related Information Other Specifications: Features:...
  • Page 4 SECTION 2: POWER SUPPLY Availability Electrocution, equipment damage may occur if machine is not correctly grounded and connected to the power supply. Full-Load Current Rating Full-Load Current Rating at 220V ... 16 Amps Circuit Requirements for 220V Nominal Voltage ... 220V/240V Cycle ...60 Hz Phase ...

  • Page 5: Grounding Instructions

    Grounding Instructions GROUNDED 6-20 RECEPTACLE 6-20 PLUG Figure Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. No adapter should be used with the provided plug.

  • Page 6: Power Connection

    Power Connection Connecting Power Figure 2. Connecting power. Disconnecting Power Figure 3. Disconnecting power.

  • Page 7: Wiring Safety Instructions

    CIRCUIT REQUIREMENTS. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. Note: Please gather the serial number and manufacture date of your WIRE/COMPONENT DAMAGE. MOTOR WIRING. CAPACITORS/INVERTERS.

  • Page 8: V Wiring Diagram

    220V Wiring Diagram Power Supply Junction Box Ground Ground 220V 6-20 Plug (As Recommended) Control Panel Magnetic Switch Assembly (Viewed from Behind) Foot Brake Switch Power Contactor SDE MA-18 OL Relay SDE RA-20 Start Capacitor 300MFD 250VAC Ground Motor Run Capacitor 60MFD 250VAC READ ELECTRICAL SAFETY ON PAGE 7!
  • Page 9 Main Parts Breakdown...

  • Page 10: Main Parts List

    REF PART # DESCRIPTION PSS01M SET SCREW M6-1 X 10 PFS07M FLANGE SCREW M5-.8 X 10 P0513X003 SPACER P0513004 LIFTING RING M10-1.5 P0514XF005 MACHINE BODY P0513X007 SPRING SPACER PW03M FLAT WASHER 6MM PN01M HEX NUT M6-1 P0513011 POINTER P0513012 STEP SCREW M4-.7 X 5 P0513013 SLEEVE PRP10M...
  • Page 11 REF PART # DESCRIPTION 82-8 P0514XF082-8 CENTRIFUGAL SWITCH 82-9 P0514XF082-9 CONTACT PLATE 82-10 P6205ZZ FRONT MOTOR BEARING 6205ZZ 82-11 P6203ZZ REAR MOTOR BEARING 6203ZZ PB32M HEX BOLT M10-1.5 X 25 PLW06M LOCK WASHER 10MM P0513085 MOTOR BRACKET PBHS01M BUTTON HD CAP SCR M8-1.25 X 20 P0513087 COVER PHTEK15M...
  • Page 12 REF PART # DESCRIPTION PCAP84M CAP SCREW M10-1.5 X 35 PN02M HEX NUT M10-1.5 PLW06M LOCK WASHER 10MM PW04M FLAT WASHER 10MM PW01M FLAT WASHER 8MM PLW04M LOCK WASHER 8MM PB03M HEX BOLT M8-1.25 X 16 P0514X125 FENCE ASSEMBLY P0514XF126 TABLE P0513X127 TABLE INSERT...

  • Page 13: Machine Labels

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. Machine Labels...
  • Page 14 To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7"...
  • Page 15 MODEL G0514X/G0514X2/G0514X3 EXTREME SERIES BANDSAW OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 17: Table Of Contents

    INTRODUCTION ... 2 SECTION 1: SAFETY ... 11 SECTION 2: CIRCUIT REQUIREMENTS ... 14 SECTION 3: SETUP ... 16 SECTION 4: OPERATIONS ... 36 Table of Contents SECTION 5: ACCESSORIES ... 50 SECTION 6: MAINTENANCE ... 52 SECTION 7: SERVICE ... 55 SECTION 8: WIRING ...

  • Page 18: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 19 Identification (G0514X) Figure 1. Figure 2.
  • Page 20 Identification (G0514X2/G0514X3) Figure 3. Figure 4. Figure 5.

  • Page 21: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.

  • Page 22: Safety Instructions For Machinery

    Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. 8. KEEP CHILDREN/VISITORS 9. UNATTENDED OPERATION. 10. DO DANGEROUS ENVIRONMENTS. 11. KEEP WORK AREA CLEAN AND WELL LIGHTED. 12. USE A GROUNDED POWER SUPPLY RATED FOR THE MACHINE AMPERAGE.

  • Page 23: Additional Safety Instructions For Bandsaws

    Additional Safety Instructions for Bandsaws BLADE CONDITION. HAND PLACEMENT. GUARDS. BLADE REPLACEMENT WORKPIECE HANDLING. CUTTING TECHNIQUES. BLADE SPEED. Like all machinery there is potential danger when operating this bandsaw. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this bandsaw with respect and caution to reduce the risk of operator injury.

  • Page 24: Section 3: Setup

    SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com- ponents are very heavy.
  • Page 25 Inventory (G0514X) Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Crate Contents (Figure 9 & 10 Hardware and Tools (not shown): Figure 9.
  • Page 26 Inventory (G0514X2/ G0514X3) Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Crate Contents (Figure 11–13 Hardware and Tools (not shown): Figure 11.
  • Page 27 Hardware Recognition Chart...

  • Page 28: Site Considerations

    Clean Up For optimum performance, clean all moving parts or sliding contact surfaces. Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. NOT use these products to clean the machinery. Many cleaning solvents toxic Minimize your risk by only...
  • Page 29 Moving & Placing Base Unit Model G0514X2/G0514X3 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. Get assistance and use power equipment to move the shipping crate and remove the machine from the crate. To move and place the bandsaw using the eye bolt: Figure 16.
  • Page 30 Mounting Bolting to Concrete Floors Figure 19 Figure 18 Figure 19 NOTICE Anchor studs are stronger and more per- manent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.

  • Page 31: Blade Tracking

    Model G0514X: Figure 21 Figure 21. Model G0514X2/G0514X3: Blade Tracking Personal injury or death can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments. Wheel Alignment Page 65 To center track the blade:...
  • Page 32 If the blade rides in the center of the upper wheel and is centered on the peak of the wheel crown If the blade does not ride in the center of the upper wheel and is not centered on the peak of the wheel crown, The cast iron spokes may have sharp edges and the blade teeth may extend beyond the edge of the wheel, creating a laceration haz-...
  • Page 33 Positive Stop Personal injury or death can occur if the bandsaw starts during table adjust- ments. Disconnect power from the bandsaw before performing table adjust- ments. To install the positive stop: Figure 25. To position the positive stop: Figure Figure 26. Figure 26 Figure 59 Page...
  • Page 34 Table Tilt Assembly (G0514X2/G0514X3) Figure 29 To attach the table tilt assembly: Figure 27 Figure 29 Handwheel (G0514X2/G0514X3) Figure 30 Figure 27 Step 2 Figure 28 Figure 30. Figure 28...

  • Page 35: Dust Collection

    Dust Collection DO NOT operate the Model G0514X/G0514X/ G0514X3 without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector.
  • Page 36 Figure 34 Figure 34. Figure 35 Figure 35. Figure 36. Installing Foot Brake (G0514X2/G0514X3) Figure 37. Figure Figure...
  • Page 37 Test Run Troubleshooting Page 55 To test run the machine: Figure 38. Figure OFF Button Figure 39. Figure 39...
  • Page 38 Page 37 Figure 38 Page 29 12. Model G0514X3 Only: Tensioning Blade Figure To tension the bandsaw blade: NOT work if the guide blocks have any con- tact with the blade. blade after use to increase blade life and reduce strain on the bandsaw components. Page 23 Test Run Note: This procedure will...
  • Page 39 Adjusting Support Bearings NOTICE Whenever changing a blade or adjusting ten- sion and tracking, the upper and lower blade support bearings and blade guide bearings must be properly adjusted before perform- ing cutting operations. To adjust the upper support bearings: Figure 40 Figure 40.

  • Page 40: Adjusting Blade Guide Bearings

    Note: For a quick gauge, fold a dollar bill in half twice (four thicknesses of a dollar bill is approxi- mately 0.016") and place it between the support bearing and the blade as shown in Figure 43 Figure 43. To adjust the lower support bearings: Figure 44 Figure 44.
  • Page 41 Figure 45 Figure 45. Note: The " spacing is ideal, although with larger blades it may not be possible. In such cases, adjust the guide bearings as far for- ward as possible to the blade gullets, and still maintain the proper support bearing spacing adjustment.

  • Page 42: Aligning Table

    Aligning Table To align the table so the miter slot is parallel to the bandsaw blade: Make sure the straightedge does not go across a tooth. Figure 47 Figure 47. Aligning Fence To align the fence parallel with the miter slot: Note: Figure 48.

  • Page 43: Miter Gauge

    Miter Gauge To calibrate the miter gauge: Figure 49 Figure 49. Note: Sometimes the tightening procedure can affect the adjustment.

  • Page 44: Section 4: Operations

    OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Basic Controls Figures 50–...
  • Page 45 Front Controls Figure 52 A. Blade Tension Scale B. Blade Tension Handwheel C. Blade Tracking Window D. Fence, Rails, and Miter Gauge E. Foot Brake (Figure 51, G0514X2/G0514X3) Figure 51. Rear Controls Figure 53 Guide Post Handwheel and Lock Knob Page 41 G.

  • Page 46: Cutting Overview

    K. Table Tilt Lock Lever (G0514X2/G0514X3): Table Tilt Handwheel (Figure 54, G0514X2/ G0514X3): to Page 41 . Figure 54. Operation Overview Operation To complete a typical operation, the operator does the following: Cutting Overview Basic Cutting Tips Here are some basic tips to follow when oper- ating the bandsaw:...

  • Page 47: Workpiece Inspection

    Workpiece Inspection Before cutting wood, get in the habit of inspecting all workpieces for the following: Material Type: Foreign Objects (Figure 55): Large/Loose Knots: Wet or "Green" Stock: Excessive Warping: Minor Warping: Figure 56 Figure 55. Figure 56. Because of its unpredicatable nature, use extreme caution if cutting warped stock.

  • Page 48: Foot Brake

    Foot Brake Figure 57 NOTICE The foot brake will not stop the bandsaw wheels and blade instantly. DO NOT become over confident and relax your safety aware- ness because of the foot brake feature. Make sure the bandsaw blade has stopped mov- ing completely before leaving the machine.
  • Page 49 Tilting G0514X2/G0514X3 Table Figure 59 Personal injury or death can occur if the bandsaw starts during table adjust- ment. Disconnect power from the bandsaw before performing table adjust- ments. Figure 59. Figure 59 To adjust the blade guide assembly on the guide post: Figure 60 Figure 60.

  • Page 50: Fine Tune Tracking

    Fine Tune Tracking NOTICE Adjusting the final blade tracking setting requires the machine to be turned ON. To fine tune the tracking: Figure 61 Figure 61. To make a rip cut: row pieces, use a push stick to protect your fingers.
  • Page 51 Crosscutting To make a 90˚ crosscut: Figure 63 Figure 63. Resawing Figure 64 Figure 64. When resawing thin pieces, a wandering blade (blad lead) can tear through the sur- face of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade.

  • Page 52: Cutting Curves

    To resaw a workpiece: Note: The blade must also be sharp and clean. NOTICE The scale on the front rail will NOT be accu- rate when using the resaw fence. Figure 64 Cutting Curves NOTICE The list below displays blade widths and the corresponding minimum radii for those blade widths.
  • Page 53 Stacked Cuts To complete a stacked cut: Figure 65 Figure 65. Blade Speed To adjust the blade speed: Figure 66 Figure 66.

  • Page 54: Blade Information

    Figure 67 Figure 67. Figure 68 Figure 68. Blade Information Blade Length Blade Width Curve Cutting: Straight Cutting: Figure 69. Page 50 Figure 69...
  • Page 55 Tooth Style Figure 70. Raker: Skip: Hook: Tooth Pitch Figure Blade Care Blade Breakage...
  • Page 56 The most common causes of blade breakage are: Blade Changes Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury. All saw blades are dan- gerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades.
  • Page 57 To replace a blade: Note: If the teeth will not point downward in any orientation, the blade is inside-out. Put on heavy gloves, remove the blade, and twist it right side-out. Figure 71. Figure Page 30...

  • Page 58: Section 5: Accessories

    SECTION 5: ACCESSORIES 143" Carbon Steel Replacement Blades for the Model G0514X/G0514X2/G0514X3. MODEL WIDTH G1928—Bandsaw Handbook Figure 72. G1094—Bandsaw Power Feeder with Fence, Single-Phase Figure 73 T10117—Big Mouth Dust Hood with Stand Figure 74.
  • Page 59 G1163—1HP Dust Collector Figure 75. T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses ® H0736—Shop Fox Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20502 T20503 H7194...

  • Page 60: Section 6: Maintenance

    SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Daily Check: Monthly Check: Cleaning Unpainted Cast Iron Section 5: Accessories Page 50 Brushes Adjusting Wheel and Blade Brushes Page 62 Lubrication...
  • Page 61 Blade Guide Rack and Pinion Lubricant Frequency To lubricate the blade guide rack and pinion: Figure 79 Figure 79 Tension Adjustment Assembly Lubricant To lubricate the tension adjustment assem- bly: Figure 80. Frequency Figure 80...
  • Page 62 Table Tilt Rack and Pinion Assembly (G0514X2/G0514X3 Only) Lubricant Frequency To lubricate the table tilt rack and pinion assembly: Figure 81 Figure 81. Trunnion Lubricant To lubricate the trunnion, do these steps: 82 & 83 Figure 82. Figure 83 Frequency Figure...

  • Page 63: Section 7: Service

    SECTION 7: SERVICE Troubleshooting Page 70 Page 72 Page 74...
  • Page 64 Page 59. Page 49 Page 60 Page 65 Page 60 Page...
  • Page 65 Page 49 Page 49 Page 30 Page 49 Page 49 Page 49 Page 34 Page Page 23 Page Page 65...
  • Page 66 Page 23 Page 65 Page 30 Page 32 Page 38 Page 30 Page 49 Page 32...
  • Page 67 Checking V-Belt To check the V-belt: Figure 84 Figure 84. Tensioning V-Belt Tools Needed: To tension the V-belt: Figure 85 Figure 85. Steps 3 & 4...
  • Page 68 Replacing V-Belt Tools Needed: To replace the V-belt: Figure 85 Figure 86 Figure 86. Page 59 Tensioning V-Belt...
  • Page 69 Blade Lead Figure 87 Tools Needed: Figure 87. To correct blade lead: To skew your fence: To shift the table: Steps 1–4...
  • Page 70 Adjusting Wheel Brush Figure 88. Tools Needed: To adjust the brushes: Adjusting Tension Figure 88 Tools Needed: To adjust the tension lever: Changes Figure 89 Lever Blade Page 49 Figure...
  • Page 71 Adjusting Guide Post Travel Tools Needed: To check/adjust the guide post parallel side- to-side with the blade: Figure 90. Figure 91 Figure 90 Figure 92 Figure 92. Figure 91 Step 7...
  • Page 72 To check/adjust the guide post parallel with the blade front-to-back: Figure 93 Figure 93 Figure 93 Step 9 Step 6 Figure 92 Figure 94 Steps 4–5 Steps 4–5 Figure 92 Figure 94 Figure 92 Steps 4 5 Step Step 3...

  • Page 73: Aligning Wheels

    Aligning Wheels Components and Hardware Needed: Tools Needed: Figure 95 Checking Coplanarity Figure 95 Note: For best results, straighten the 2x4 with a jointer before cutting. Page 49 Figure 95. Coplanarity Tracking Knob Adjustment Figure 96. Figure 96 Gauge Positions Gauge Wheels...
  • Page 74 Figure 1, C Shimming Upper Wheel Step 3 Note: When wheels are properly coplanar, the blade may not be centered on the crown of the wheel, but it will be balanced. Figure 1 A Figure 1 Figure 1, Figure 2 Figure 2 Figure 1...
  • Page 75 Adjusting Lower Wheel To adjust the lower wheel: Figure 97 Figure 97.

  • Page 79: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 80 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

This manual is also suitable for:

G0514xG0514x2G0514x3

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