This unit is shipped WITHOUT GASOLINE or OIL. -After
assembly, see separate engine manual for proper fuel
and engine oil recommendations.
TOOLS REQUIRED FOR ASSEMBLY
(1)
Screwdriver
(1)
Pliers
(2)
7/16" Wrenches
(2)
1/2" Wrench
(2)
9/16" Wrenches
(2)
3/4" Wrenches (only if figure 24 on page 14 is used)
REMOVAL
OF PARTS
FROM CARTON
•
Remove the hardware pack and all loose parts from
the Carton. Be sure the carton is empty before
:
discarding.
•
Lay out all the parts as shown in the carton contents.
Keep contents of hardware packages separated.
ASSEMBLY
OF PARTS
IN CART BODY CARTON
•
Position cart body halves upright on a smooth level
surface such as a garage floor or a paved driveway.
See figure 1.
&
CAUTION:
Do not leave the cart unat-
tended in upright position during assembly. A
falling cart can cause personal injury! Pay
close attention to the stability of the cart while
it remains in an upright position. For best
stability, assemble on a smooth level surface.
•
Assemble halves together using three 1/4" x 1/2" hex
bolts and 1/4" hex nuts (SEMS) as shown in figure 1.
Do not tighten.
1/4" x 1/2" HEX BOLT
1/4" HEX NUT (SEMS)
FIGURE 1
•
Position the tailgate reinforcement bracket on outside
of cart as shown in figure 2. Fasten to the bottom of
the cart body using six 5/16" x 3/4" slotted head
screws and 5/16" hex nuts (SEMS). Do not tighten.
See figure 2.
•
Fasten the tailgate reinforcement bracket to the sides
of the cart body using four 1/4" x 1/2" hex bolts and
1/4" hex nuts (SEMS) as shown in figure 2. Do not
tighten.
1/4" HEX NUT
_.J
114" x 1/2"
_'"
_;:;__'"I-"_
5/16
X 3/4"
._
SLOTTED BOLT
5/16" HEX
TAILGATE
NUT (SEMS)
REINFORCEMENT
BRACKET
FIGURE 2
•
At this fime, with the cart body halves pulled together,
tighten the six slotted head screws assembled in
figure 2 and then tighten the four hex bolts assembled
in figure 2, Do not tighten the three hex bolts that
were assembled in figure 1.
•
Carefully
reverse the position of the cart so that it
rests on the tailgate reinforcement
bracket, as
shown in figure 3.
FIGURE 3
7