Grizzly G0555 Owner's Manual
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Grizzly G0555 Owner's Manual

Grizzly G0555 Owner's Manual

Ultimate 14" bandsaw
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MODEL G0555
ULTIMATE 14" BANDSAW
OWNER'S MANUAL
(For models manufactured since 05/11)
COPYRIGHT © AUGUST, 2002 GRIZZLY INDUSTRIAL, INC., REVISED AUGUST, 2023 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR4508 PRINTED IN TAIWAN
V4.08.23
***Keep for Future Reference***

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Summary of Contents for Grizzly G0555

  • Page 1 OWNER'S MANUAL (For models manufactured since 05/11) COPYRIGHT © AUGUST, 2002 GRIZZLY INDUSTRIAL, INC., REVISED AUGUST, 2023 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......40 Contact Info............ 2 SECTION 6: MAINTENANCE......41 Manual Accuracy ........... 2 Schedule ............41 Identification........... 3 Cleaning & Protecting ........41 Machine Data Sheet ........4 Lubrication ........... 42 SECTION 1: SAFETY ........

  • Page 4: Introduction

    Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip- ment, or poor work results. Model G0555 (Mfd. Since 5/11)

  • Page 5: Identification

    Do not remove jammed cutoff pieces until blade has stopped. Maintain proper adjustment of blade tension, blade guides, and support bearings. d) Adjust upper blade guide to just clear workpiece. Hold workpiece firmly against table. Model G0555 (Mfd. Since 5/11)

  • Page 6: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0555 THE CLASSIC 14" BANDSAW MODEL G0555 ULTIMATE 14" BANDSAW Product Dimensions: Weight................................190 lbs. Width (side-to-side) x Depth (front-to-back) x Height............26-1/2 x 30-1/2 x 66-1/2 in.
  • Page 7 The information contained herein is deemed accurate as of 8/18/2023 and represents our most recent product specifications. Model G0555 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0555 (Mfd. Since 5/11)

  • Page 8: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0555 (Mfd. Since 5/11)
  • Page 9 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0555 (Mfd. Since 5/11)

  • Page 10: Additional Safety For Bandsaws

    DO NOT try to stop or slow blade with your This machine is NOT designed to cut metal, hand or the workpiece. glass, stone, tile, etc. Model G0555 (Mfd. Since 5/11)

  • Page 11: Section 2: Power Supply

    Nominal Voltage ......220V/240V meets the specified circuit requirements. Cycle ............60 Hz Phase ........... Single-Phase Circuit Rating........15 Amps Plug/Receptacle ......NEMA 6-15 Model G0555 (Mfd. Since 5/11)
  • Page 12 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -10- Model G0555 (Mfd. Since 5/11)
  • Page 13 DISCONNECT MACHINE FROM POWER! Minimum Gauge Size ......14 AWG Replace the 5-15 plug on the power cord with Maximum Length (Shorter is Better)..50 ft. a 6-15 plug. Re-wire the motor as illustrated in the wiring diagram. -11- Model G0555 (Mfd. Since 5/11)

  • Page 14: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 15: Inventory

    —Flat Washers 6mm Black (Fence) ..2 packaging materials. Often, these items get —Hex Nut M8-1.25 Black (Fence)....1 lost in packaging materials while unpack- —Hex Nut M6-1 Black (Fence)....1 ing or they are pre-installed at the factory. -13- Model G0555 (Mfd. Since 5/11)

  • Page 16: Hardware Recognition Chart

    Hardware Recognition Chart -14- Model G0555 (Mfd. Since 5/11)

  • Page 17: Cleanup

    Figure 6. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- Model G0555 (Mfd. Since 5/11)

  • Page 18: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Figure 7. Minimum working clearances. -16- Model G0555 (Mfd. Since 5/11)

  • Page 19: Assembly

    Stand Side Figure 8. Upper and lower stand braces attached to the stand side. Figure 10. Stand foot installed (1 of 4). -17- Model G0555 (Mfd. Since 5/11)
  • Page 20 Figure 14, then secure it with the both hex nuts on the feet are tight against the (2) M8-1.25 x 30 hex bolts and (2) 8mm lock stand assembly. washers. Trunnion Figure 12. Leveling the stand. Figure 14. Trunnion installed. -18- Model G0555 (Mfd. Since 5/11)
  • Page 21 (see Figure 16). 14. Replace the table insert and pin removed in Step 11. Make sure the table insert sits flush with the table surface. Insert Figure 16. Table insert and pin. -19- Model G0555 (Mfd. Since 5/11)
  • Page 22 Figure 19). table along its full length. Tighten the hex nut against the fence to secure the setting. Stand-Off Figure 19. Attaching the rear fence rail. Figure 21. Fence stand-off installed. -20- Model G0555 (Mfd. Since 5/11)

  • Page 23: Blade Center Tracking

    Peak of Crown the tension scale for the blade installed. Blade Centered Wheel Wheel Figure 23. Profiles of blade properly center tracking. CENTER TRACKING -21- Model G0555 (Mfd. Since 5/11)

  • Page 24: Dust Collection

    Tug the hose to make sure it does not come off. Note: A tight fit is necessary for proper per- formance. Figure 24. 4" dust hose attached to dust port. -22- Model G0555 (Mfd. Since 5/11)

  • Page 25: Test Run

    — If machine starts, immediately stop. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. -23- Model G0555 (Mfd. Since 5/11)

  • Page 26: Tensioning Blade

    Now, slowly rotate the knob clockwise to increase the tension until the blade stops flut- tering, then tighten the blade tension adjust- ment knob one more quarter of a turn. -24- Model G0555 (Mfd. Since 5/11)
  • Page 27 Figure 30. Dollar bill folded twice to make a quick 0.016" gauge. Figure 28. The face of the support bearing must be perpendicular (90°) to the blade. Tighten the thumbscrew to lock the support bearing in place. -25- Model G0555 (Mfd. Since 5/11)

  • Page 28: Adjusting Blade Guide Bearings

    Cap Screw blade is deflected backward. Figure 31. Blade guide bearing controls. When you are satisfied with the lateral adjust- ment of the guide bearings, re-tighten the thumbscrew to secure the setting. -26- Model G0555 (Mfd. Since 5/11)
  • Page 29 DISCONNECT MACHINE FROM POWER! Loosen the two table lock knobs that secure the table to the trunnions. Loosen the hex nut that locks the positive stop bolt in place. -27- Model G0555 (Mfd. Since 5/11)

  • Page 30: Aligning Table

    Figure 36. Location of the table tilt scale. If the pointer is not correctly positioned at the 0° mark, then loosen the pointer screw, posi- tion the pointer at the 0° mark, and re-tighten the screw to hold it in place. -28- Model G0555 (Mfd. Since 5/11)

  • Page 31: Aligning Fence

    Taking care not to move the table further, re- Cap Screws tighten the flange bolts. Verify the setting and, if necessary, repeat this procedure until you are satisfied with the adjustment. Figure 39. Location of the fence adjustment cap screws. -29- Model G0555 (Mfd. Since 5/11)

  • Page 32: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -30- Model G0555 (Mfd. Since 5/11)

  • Page 33: Disabling & Locking Switch

    On the contrary, a workpiece supported on the 0 12 0 15 bowed side will rock during a cut and could cause kickback or severe injury. -31- Model G0555 (Mfd. Since 5/11)

  • Page 34: Guide Post

    DISCONNECT MACHINE FROM POWER! Loosen the guide post lock knob, then adjust the height of the guide post so that the blade guide assembly just clears the workpiece. Re-tighten the lock knob to secure the set- ting. -32- Model G0555 (Mfd. Since 5/11)

  • Page 35: Blade Speed

    Blade Speed Adjustment Cap Screw The Model G0555 offers blade speeds of 1690 and 2950 FPM. For general woodworking and most cutting operations, we recommend using the 2950 FPM speed. Keep in mind, the results from different speeds are related to the type of...

  • Page 36: Blade Information

    These blades are excellent for the tough demands of resawing and ripping thick material. Cutting Radius Figure 44. Recommended cutting radius per blade width. -34- Model G0555 (Mfd. Since 5/11)
  • Page 37 Leaving blade tensioned when not in use. are excellent for cleaning dirty blades. • Using the wrong TPI for the workpiece thick- ness. (The general rule of thumb is three teeth in the workpiece at all times.) -35- Model G0555 (Mfd. Since 5/11)

  • Page 38: Blade Change

    Put on heavy leather gloves, then slip the blade off the wheels, rotate it 90°, and slide it Close the wheel covers, and replace the table through the table slot and off the machine. insert and table pin. -36- Model G0555 (Mfd. Since 5/11)

  • Page 39: Basic Cutting Tips

    NEVER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade and may be cut. -37- Model G0555 (Mfd. Since 5/11)

  • Page 40: Crosscutting

    Always use push blocks when resawing and keep your hands clear of the blade. Figure 47. Example of a crosscutting operation with the miter gauge. -38- Model G0555 (Mfd. Since 5/11)

  • Page 41: Cutting Curves

    ⁄ ''........3 ⁄ line (see the figure below for an example of ⁄ ''........5 ⁄ stacked cut setup). Figure 49. Example of a stacked cut setup. -39- Model G0555 (Mfd. Since 5/11)

  • Page 42: Section 5: Accessories

    SECTION 5: ACCESSORIES H7584—Resaw Fence Retrofit Kit This retrofit kit allows you to upgrade your existing aluminum fence for the G0555 bandsaw to a cast- Installing unapproved accessories may iron fence with the 6" high resaw fence. Simply cause machine to malfunction, resulting in unbolt your existing aluminum fence (4 bolts) and serious personal injury or machine damage.

  • Page 43: Section 6: Maintenance

    V-belt tension, damage, or wear. • Remove blade and clean sawdust on wheels and rubber tires. • Clean/vacuum dust buildup off cabinet and motor. Figure 52. Recommended products for protect- ing unpainted cast iron/steel parts on machinery. -41- Model G0555 (Mfd. Since 5/11)

  • Page 44: Lubrication

    Hold 100-grit sandpaper against the rub- ber tire and rotate the wheel by hand. Only redress the rubber enough to expose a fresh rubber surface. Re-install the blade, then make sure the blade tracking and tension are correct. -42- Model G0555 (Mfd. Since 5/11)

  • Page 45: Section 7: Service

    7. Cast iron motor mount loose/broken. 8. Adjust/replace centrifugal switch.. 8. Centrifugal switch is at fault. 9. Test by rotating shaft; rotational grinding/loose shaft 9. Motor or spindle bearings are at fault. requires bearing replacement. -43- Model G0555 (Mfd. Since 5/11)
  • Page 46 (Page 47). consistently, 2. Rubber tires on wheels are worn out. 2. Redress the rubber tires on the wheels (Page 42); correctly, or at replace the rubber tires on the wheels. all. -44- Model G0555 (Mfd. Since 5/11)

  • Page 47: V-Belt Tension

    ⁄ " deflection in the V-belt between the Approximately ⁄ " pulley when moderate pressure is applied. Re-tighten both cap screws and close the wheel cover. Deflection Pulley Figure 53. Checking the V-belt tension. -45- Model G0555 (Mfd. Since 5/11)

  • Page 48: Replacing V-Belt

    Roll the V-belt off the pulleys. Tip: For fine adjustments, use electrical washers on the bolts that secure the table. -46- Model G0555 (Mfd. Since 5/11)

  • Page 49: Wheel Alignment

    Make sure the straightedge fully extends across the rims of both wheels, as shown in the figure below. Figure 58. Wheel alignment illustration. Figure 57. Checking if the wheels are coplanar. -47- Model G0555 (Mfd. Since 5/11)
  • Page 50 Adjust the upper wheel tracking so that it is the wheels parallel, repeat this procedure. parallel with the bottom wheel. When you are satisfied with the adjustment, re-install the blade and close the wheel cov- ers. -48- Model G0555 (Mfd. Since 5/11)
  • Page 51 (viewed with the upper wheel removed). cedure until the upper wheel is coplanar with the lower wheel. Rear Adjustment Set Screw Figure 61. Rear lateral adjustment set screw. -49- Model G0555 (Mfd. Since 5/11)

  • Page 52: Blade Lead

    Shift the table to compensate for the blade lead, re-tighten the hex bolts, then re-connect the bandsaw to power. Repeat Steps 1–5 until there is no longer any blade lead. -50- Model G0555 (Mfd. Since 5/11)

  • Page 53: Blade Tensioner

    If all the tension is not released, in Figure 63. the lower spacer needs to be threaded farther down the shaft toward the tensioner casting. Crossbar Upper Spacer Tensioner Casting Lower Spacer Figure 63. Locations of spacers and tensioner crossbar. -51- Model G0555 (Mfd. Since 5/11)

  • Page 54: Fence Scale Calibration

    Measure the width of the cut workpiece. The width of the workpiece should match the reading on the fence scale. -52- Model G0555 (Mfd. Since 5/11)

  • Page 55: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -53- Model G0555 (Mfd. Since 5/11)

  • Page 56: Wiring Diagram

    Motor Pre-wired Rewired Start Capacitor Run Capacitor Start Capacitor Run Capacitor 200MFD 250VAC 20MFD 250VAC 200MFD 250VAC 20MFD 250VAC for 110V for 220V Ground Ground Rewired for 220V READ ELECTRICAL SAFETY -54- Model G0555 (Mfd. Since 5/11) ON PAGE 53!

  • Page 57: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 152 153 20 21...
  • Page 58 TRUNNION CLAMP SHOE P0555042 HEX NUT M12-1.25 P0555104 HEX BOLT M6-1 X 12 P0555043 INT RETAINING RING 35MM P0555105 TRUNNION SUPPORT BRACKET BUY PARTS ONLINE AT GRIZZLY.COM! -56- Model G0555 (Mfd. Since 5/11) Scan QR code to visit our Parts Store.
  • Page 59 PHLP HD SCR M5-.8 X 12 P0555126 LOCK NUT M4-.7 P0555153 EXT TOOTH WASHER 5MM P0555127 FLAT WASHER 5MM P0555154 SPACER 8MM P0555128 BALL BEARING 608ZZ BUY PARTS ONLINE AT GRIZZLY.COM! -57- Model G0555 (Mfd. Since 5/11) Scan QR code to visit our Parts Store.

  • Page 60: Stand

    P0555211 HEX NUT 3/8-16 P0555206 HEX BOLT M6-1 X 16 P0555212 FLAT WASHER 10MM P0555207 FLAT WASHER 6MM P0555213 STAND FOOT BUY PARTS ONLINE AT GRIZZLY.COM! -58- Model G0555 (Mfd. Since 5/11) Scan QR code to visit our Parts Store.

  • Page 61: Fence

    HEX BOLT M6-1 X 20 P0555312 CAP SCREW M6-1 X 60 P0555326 FLANGE SCREW M4-.7 X 8 P0555313 LOCK CAM P0555327 FLAT WASHER 6MM BUY PARTS ONLINE AT GRIZZLY.COM! -59- Model G0555 (Mfd. Since 5/11) Scan QR code to visit our Parts Store.

  • Page 62: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -60- Model G0555 (Mfd.

  • Page 63: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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