Bosch JLR-100-069 Original Instructions Manual
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Bosch JLR-100-069 Original Instructions Manual

Bosch JLR-100-069 Original Instructions Manual

Scissors lift table
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JLR-100-069
Scissors Lift Table
en-gb
Original Instructions
bg
Оригинално ръководство за
експлоатация
cs
Originální návod k použití
da
Originale brugsanvisninger
de
Originalbetriebsanleitung
el
Πρωτότυπο οδηγιών χρήσης
es-es
Instrucciones originales
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Originaalkasutusjuhend
fi
Alkuperäiset ohjeet
fr-fr
Instructions d'origine
hr
Izvorne upute
hu
Eredeti útmutató
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Istruzioni originali
ja
元の手順
ko
원래 지침
lt
Originali instrukcija
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Instrukcijas oriģinālvalodā
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Originele instructies
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Oryginalne instrukcje
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Instruções originais
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Instrucţiuni originale
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Инструкции на языке оригинала
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Pôvodný návod
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Originalna navodila za uporabo
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Originalinstruktioner
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Orijinal Talimatlar
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原始说明

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Summary of Contents for Bosch JLR-100-069

  • Page 1 JLR-100-069 Scissors Lift Table en-gb Original Instructions fr-fr Instructions d'origine pt-pt Instruções originais Оригинално ръководство за Izvorne upute Instrucţiuni originale експлоатация Eredeti útmutató Инструкции на языке оригинала Originální návod k použití Istruzioni originali Pôvodný návod Originale brugsanvisninger 元の手順 Originalna navodila za uporabo Originalbetriebsanleitung 원래...

  • Page 3: Table Of Contents

    | 5 | JLR-100-069 Table of Contents – English (Great Britain) 1 General Information ....................... 7 2 Safety ..........................10 2.1 General Safety Instructions ........................10 2.2 Description of the Safety Information on the Scissors Lift Table ............11 2.3 Safety Equipment ............................
  • Page 4 | 6 | JLR-100-069 5.5 Cleaning the Protective Bellows ....................... 31 5.6 Cleaning the Scissors Lift Table ....................... 31 5.7 Inspecting the Hose for Leaks ........................31 5.8 Lubricating the Joints ..........................31 5.9 Inspecting the Hydraulic Cylinders for Leaks ..................32 5.10 Inspecting the Functionality of the Pump ....................

  • Page 5: General Information

    | 7 | JLR-100-069 1 General Information Terms of Use: To be used only by qualified personnel trained in accordance with the automobile manufacturer's Specifications for Scissors Lift Table standards. Product Name: Scissors Lift Table Use only for work expressly approved by the automobile manufacturer.
  • Page 6 | 8 | JLR-100-069 Included in Delivery: Product Number: Product Name: Quantity: SP04003478 Handle SP04003780 Grip SP04004182 Brake Covers with M5 Screws SP04004458 Compressed-Air Hose Clamp SP04004462 Rubber Corners SP04004876 End Discs, Black SP04004968 Castor Wheels with Foot Protection...
  • Page 7 | 9 | JLR-100-069 Figure 1: Scissors Lift Table JLR-100-069 Handle Lever to Release the Mechanical Lock Platform (static) Platform (extendible) Protective Bellows Castor Wheels (4 pieces) Bottom Frame Compressed-Air Hose Clamp Pedal (end marked "RELEASE") Pump Pedal (end marked "PUMP")

  • Page 8: Safety

    | 10 | JLR-100-069 2 Safety Move the scissors lift table with loads on it only when the platforms are in the lowest possible position. General Safety Instructions Move the scissors lift table on ground that is as even as possible. Do not move the scissors lift WARNING table over slopes above 3.5°, with the exception of...

  • Page 9: Description Of The Safety Information On The Scissors Lift Table

    | 11 | JLR-100-069 Description of the Safety 2.3.1 Protective Bellows Information on the Scissors Lift Table Icon Description Risk of injuries to hands Do not place hands or feet here Do not climb on the platforms Do not place forklift forks to the left of...

  • Page 10: Foot Protection

    | 12 | JLR-100-069 2.3.2 Foot Protection 2.3.3 Hydraulic Pressure Relief Valve Figure 3: Castor Wheel, Detailed View Castor Wheel Figure 4: Hydraulic Pressure Relief Valve, Detailed View Directional Lock Hydraulic Pressure Relief Valve Foot Protection Compressed-Air Connection Ensure that the foot protection (14) is in place on all The hydraulic pressure relief valve (15) ensures that the castor wheels (6).

  • Page 11: Mechanical Lock

    | 13 | JLR-100-069 2.3.4 Mechanical Lock Insert the compressed-air hose through the compressed-air hose clamp (8). Figure 6: Attaching the Compressed-Air Hose to the Scissors Lift Table Figure 5: Scissors Element Handle Handle Compressed-Air Hose Clamp Mechanical Lock Pedal (end marked "RELEASE")

  • Page 12: Ball Valve And Padlock

    | 14 | JLR-100-069 Connect the compressed-air supply to the 2.3.5 Ball Valve and Padlock scissors lift table. The lockable ball valve (19) with the padlock protects the scissors lift table from being used by unauthorised persons. The compressed-air connection has a 1/4 inch external thread.

  • Page 13: Setting Up The Scissors Lift Table

    | 15 | JLR-100-069 3 Setting up the Scissors Lift Removing the Packaging Table Cut the straps on the carton with a knife, cutting pliers, or scissors. Remove the straps from the carton. Remove the carton from the pallet (22).

  • Page 14: Attaching The Handle To The Scissors Lift Table

    | 16 | JLR-100-069 Prevent the scissors lift table from rolling by pressing the brake pedal (12) to activate the brakes. WARNING Rolling Scissors Lift Table! If the scissors lift table is moved unintentionally, it could bump or roll into something, which could cause serious personal injuries or severe damages to materials.

  • Page 15: Preparing The Pump Assembly

    | 17 | JLR-100-069 Preparing the Pump Assembly Removing the Scissors Lift Table from the Pallet Remove the wooden strips (24) from in front of the castor wheels (6) (see Figure 8). Push up the brake pedal (12) to release the brakes.

  • Page 16: Connecting The Compressed-Air Supply

    | 18 | JLR-100-069 Connecting the Compressed-Air Supply Insert the compressed-air hose through the compressed-air hose clamp (8). Figure 15: Connecting the Compressed-Air Supply Bottom Frame Pedal (end marked "RELEASE") Pump Pedal (end marked "PUMP") Figure 14: Attaching the Compressed-Air Hose to the...

  • Page 17: Inspecting The Functionality Of The Hydraulic System And Scissors Component

    | 19 | JLR-100-069 Inspecting the Functionality of the Hydraulic System and Scissors Component Completely raise and lower the platforms (3) and (4) without any loads on the scissors lift table once. Press the end of the pedal marked "PUMP" (11) to raise the platforms (3) and (4).

  • Page 18: Operating Instructions

    | 20 | JLR-100-069 4 Operating Instructions If necessary, adjust the handle (1). CAUTION Ensure that the scissors lift table is complete and inspect it for visible damage, such as bends, cracks, dents, or damage to threaded holes in the Danger of Personal Injuries when Moving the platforms.
  • Page 19 | 21 | JLR-100-069 Push up the brake pedal (12) to release the brakes. Push the handle (1) to move the scissors lift table to the work site or underneath the vehicle. Move the scissors lift table only with the handle.
  • Page 20 | 22 | JLR-100-069 Ensure that the platforms (3) and (4) are level on the scissors lift table. If not, turn the spindles (27) to tilt the platforms (3) and (4) until they are level. There are several ways to turn the spindles (27): Turn the spindles (27) with a 3/8 inch wrench.
  • Page 21 | 23 | JLR-100-069 11. Connect the compressed-air supply to the 14. Twist the ball valve (19) until it is positioned 90° scissors lift table. to the bottom frame (7) to secure the platforms (3) and (4). If necessary, secure the ball valve (19) with the padlock.
  • Page 22 | 24 | JLR-100-069 15. If necessary, turn the spindles (27) to tilt the WARNING platforms (3) and (4). WARNING Danger of Falling Loads! The load could tip or fall if the accessories have not been attached to the lifting equipment...
  • Page 23 | 25 | JLR-100-069 specifications of the automobile manufacturer's workshop manual. 19. Secure the vehicle part to the platforms (3) and (4) so that the vehicle part is stable and will not tip or slip on the scissors lift table.
  • Page 24 | 26 | JLR-100-069 23. If necessary, repeat steps 4 through 7 to move the scissors lift table to the work site. WARNING Danger of Collisions! Moving the scissors lift table with a vehicle part on it could cause collisions. This could result in serious personal injuries or severe damage to materials.

  • Page 25: Inspection And Maintenance

    | 27 | JLR-100-069 5 Inspection and Maintenance Only the maintenance work specified in these instructions may be performed on the scissors lift table. NOTICE Only the replacement parts specified in these instructions may be replaced on the scissors lift table.

  • Page 26: General Maintenance Work

    | 28 | JLR-100-069 General Maintenance Work Undo the snaps (34). 5.1.1 Protective Bellows Let the protective bellows (5) drop. The protective bellows need to be opened for certain maintenance work and to replace certain parts on the scissors lift table.

  • Page 27: Hydraulic Oil

    | 29 | JLR-100-069 5.1.2 Hydraulic Oil Fill the pump reservoir with hydraulic oil halfway. Rinse the filter. If the pump reservoir needs additional hydraulic oil, use only hydraulic oil that meets ISO 11158 requirements. If the pump reservoir needs additional hydraulic oil, use only hydraulic oil with a viscosity of 15 cP.

  • Page 28: Inspecting The Scissors Lift Table For Visible Damage

    | 30 | JLR-100-069 Connect the compressed-air supply to the Inspecting the Scissors Lift Table scissors lift table. for Visible Damage Ensure that the scissors lift table is complete and inspect it for visible damage, such as bends, cracks, dents, or damage to threaded holes in the platforms.

  • Page 29: Inspecting The Functionality Of The Mechanical Lock

    | 31 | JLR-100-069 Inspecting the Functionality of the Cleaning the Protective Bellows Mechanical Lock If aggressive fluids flow onto the protective bellows, such as battery fluid or gasoline, wipe the fluid from Perform steps 1 through 3 in section the protective bellows with clean rags.

  • Page 30: Inspecting The Hydraulic Cylinders For Leaks

    | 32 | JLR-100-069 Inspecting the Hydraulic Cylinders Press the lever (2) to release the mechanical lock (17). Simultaneously press the end of the pedal for Leaks marked "RELEASE" (9) to lower the platforms (3) and (4). Perform steps 1 through 3 in section...

  • Page 31: Inspecting The Functionality Of The Pump

    | 33 | JLR-100-069 5.10 Inspecting the Functionality of the 5.11 Draining, Flushing, and Refilling Pump the Pump Reservoir Clean the entire area around the filler plug (26). Perform steps 1 through 5 in section Hydraulic Oil to drain the hydraulic oil out of the pump reservoir.

  • Page 32: Replacement Parts

    | 34 | JLR-100-069 6 Replacement Parts Only the maintenance work specified in these Only qualified personnel shall perform any necessary instructions may be performed on the scissors lift table. repair work. Only the replacement parts specified in these instructions may be replaced on the scissors lift table.

  • Page 33: Handle

    | 35 | JLR-100-069 Handle Grip Figure 37: Replacing the Handle Handle Figure 38: Grip Bottom Frame Platform (extendible) Hexagon Head Screws M8 x 45 8.8 (4 pieces) Grip Remove the hexagon head screws (25) from the Loosen both M6 screws and washers on the grip handle (1) and set them aside.

  • Page 34: Brake Covers

    | 36 | JLR-100-069 Brake Covers Compressed-Air Hose Clamp Figure 40: Compressed-Air Hose Clamp Handle Bottom Frame Figure 39: Brake Covers Compressed-Air Hose Clamp Handle Cylinder Head Screws M6 x 10 (2 pieces) Platform (static) Platform (extendible) Loosen the cylinder head screws (43) on the...

  • Page 35: Rubber Corners

    | 37 | JLR-100-069 Rubber Corners End Discs, Black Figure 41: Rubber Corners Platform (extendible) Rubber Corners (2 pieces per platform) Pull the rubber corners (44) out of the platform (3) or (4) and dispose of them. Figure 42: End Discs Insert the new rubber corners (44) in the platform's (3) or (4) notches from above.

  • Page 36: Castor Wheels With Foot Protection

    | 38 | JLR-100-069 Castor Wheels with Foot Protection Secure the scissors lift table on a jack stand. WARNING Danger of the Scissors Lift Table Falling! The scissors lift table could fall if it has not been lifted and secured while the castor wheels are being changed.

  • Page 37: Locking Pin

    | 39 | JLR-100-069 Locking Pin The protective bellows need to be opened for certain maintenance work and to replace certain parts on the scissors lift table. CAUTION Crushing Hazard in the Scissors Element! Hands or fingers could be crushed when raising or lowering the platforms.
  • Page 38 | 40 | JLR-100-069 With the help of an assistant, lift the static platform (3) from the scissors lift table and set it aside. CAUTION Danger of Falling Loads! The static platform weighs approximately 55 kg and should be carried by more than one person.
  • Page 39 | 41 | JLR-100-069 10. Loosen the M20 x 1.5 5.6 nut on the locking pin (29) and set it aside. Remove the locking pin (29) from the extendible platform (4) and dispose of it. The threaded bolts in the holes (53) adjust the space between the top frame (48) and the outer side of the extendible platform (4).

  • Page 40: Rubber Mats And Bushings

    | 42 | JLR-100-069 14. Perform steps 4 through 6 in reverse order to Rubber Mats and Bushings reattach the static platform (3) to the scissors lift table. Tighten all six countersunk head screws (47) on top of the static platform (3) with a torque of 26 Nm.

  • Page 41: Protective Bellows

    | 43 | JLR-100-069 6.10 Protective Bellows Connect the compressed-air supply to the scissors lift table. The protective bellows need to be opened for certain maintenance work and to replace certain parts on the The compressed-air connection has a 1/4 inch scissors lift table.

  • Page 42: Spring

    | 44 | JLR-100-069 There are two M5 screws on both the top and 6.11 Spring bottom of each long side (33) of the scissors lift table. Loosen all eight M5 screws and set them aside. Figure 56: Scissors Element...
  • Page 43 | 45 | JLR-100-069 Insert the compressed-air hose through the compressed-air hose clamp (8). Figure 58: Connecting the Compressed-Air Supply Bottom Frame Pedal (end marked "RELEASE") Figure 57: Attaching the Compressed-Air Hose to the Scissors Lift Table Pump Pedal (end marked "PUMP")
  • Page 44 | 46 | JLR-100-069 There are two M5 screws on both the top and bottom of each long side (33) on the scissors lift table. Loosen all four M5 screws located at the top of the long sides (33) and set them aside.

  • Page 45: Lever To Release The Mechanical Lock

    | 47 | JLR-100-069 18. Ensure that the mechanical lock (17) is 6.12 Lever to Release the Mechanical functioning correctly. Lock There are two ways to ensure that the mechanical lock is functioning correctly. Press the end of the pedal marked "PUMP” to raise the platforms.

  • Page 46: Spindles

    | 48 | JLR-100-069 6.13 Spindles The protective bellows need to be opened for certain maintenance work and to replace certain parts on the scissors lift table. CAUTION Crushing Hazard in the Scissors Element! Hands or fingers could be crushed when raising or lowering the platforms.
  • Page 47 | 49 | JLR-100-069 With the help of an assistant, lift the static platform (3) from the scissors lift table and set it aside. CAUTION Danger of Falling Loads! The static platform weighs approximately 55 kg and should be carried by more than one person.
  • Page 48 | 50 | JLR-100-069 10. While an assistant holds the top frame (48), CAUTION loosen the M12 nuts and threaded bolts (55) on the bracket (56). Set the threaded bolts (55) aside. Dispose of the M12 nuts. Danger of Falling Loads! The top frame weighs approximately 35 kg and should be carried by more than one person.
  • Page 49 | 51 | JLR-100-069 15. Screw the spindles (27) in the spindle support 16. Perform steps 7 through 12 in reverse order to (58). Ensure that the balls (59) remain in the tip reattach the top frame (48) and extendible of each spindle (27) and that the grooves (60) in platform (4) to the scissors lift table.
  • Page 50 | 52 | JLR-100-069 17. If necessary, adjust the extendible platform (4). 18. Perform steps 4 through 5 in reverse order to reattach the static platform (3) to the scissors lift table. Tighten all six countersunk head screws (47) on...

  • Page 51: Disposal

    | 53 | JLR-100-069 7 Disposal Hydraulic Oil If necessary, clean up the hydraulic oil with a suitable binding agent. Dispose of the old hydraulic oil, binding agents, and used rags only at an authorised waste collection site. Scrap Metal Dispose of the scissors lift table's metal parts only at an authorised scrap metal collection site.

  • Page 52: Declaration Of Conformity

    | 54 | JLR-100-069 Declaration of Conformity with the Machinery Directive 2006/42/EC, Annex II 1A Manufacturer: Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany Authorised to Compile the Bosch Automotive Service Solutions GmbH Technical Documents: Am Dörrenhof 1...

  • Page 53: Declaration Of Conformity Ukca

    | 55 | JLR-100-069 Declaration of Conformity Manufacturer: Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany Authorised to Compile the Bosch Automotive Service Solutions GmbH Technical Documents: Am Dörrenhof 1 85131 Pollenfeld-Preith Germany Authorised Representative: Robert Bosch Ltd.
  • Page 55 Bosch Automotive Service Solutions GmbH Am Dörrenhof 1 85131 Pollenfeld-Preith Germany www.bosch.com SP04006297 | 06/2021...

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